Maco HS Profine PremiDoor 76 PVC User manual

maco.eu
PVC
LIFT&SLIDE HARDWARE
ASSEMBLY INSTRUCTIONS
HS Profine
PremiDoor 76 PVC
Use exclusively for specialist companies!
TECHNOLOGY IN MOTION
maco.eu
MACO
RAIL-SYSTEMS

2
O
Key
HS Li&Slidepart(L&S)
FB SashWidth
FH SashHeight
RAB Frameouterwidth
RAH Frameouterheight
L Totallength
GM Handleheight
DM Backsetdrive
O Optional
{ } Dimensionsforrollertrackat
Dimensionsin[mm]:Alldimensionswithoutaunitdenitionaregiveninmm

3
TableofContents
Important information 4 - 10
Version and Application Areas 11
Hardware Composition 12 - 13
Assembly on the sash 14 -21
Drillingandmillingonthesash 14
Drillingandmillingforhookdrive 15
DrillandmillingjigforHShandle 16
Rollerassembly 17
Packerassembly 18
Driveassembly 19
Handleassembly 20
Sliderassembly 21
Assembly on the sash and frame 22 - 27
Lockingbolt 22-23
Hookstrikerplate 24
StrikerplateforhookSchemeC,G-A 25
LockingblockSchemeC 26
BuerStop 27
Vertical section 76 sliding sash 28
Horizontal section 76 Scheme A 29
Horizontal section 76 Scheme C 30

4
ImportantInformation
General Information
ThecurrentversionofourGeneralTerms&ConditionscanbefoundontheMACOwebsite
(https://www.maco.eu/en-INT/T&Cs)Retaintheseassemblyinstructionsforlateruseandmaintenance.
FailuretocomplywiththeseassemblyinstructionsreleasesMACOfromanyliability.Pleasenoteyour
obligationtoinformyourcustomerregardingtheoperationandmaintenanceofthesystemaswellasall
safetyrelatedinformation.
MACO as a customer and service-oriented company oers you the "Operating and Maintenance
Instructions for Li&Slide Hardware - End Users" (Order number 757951) and "Maintenance and
Adjustment instructions for Li&Slide Hardware - Certied Specialist" (Order number 757954) for
passing on to end customers. You can nd the document in the download area on www.maco.eu.
Hand over the user manual to the end user and ensure they are briefed.
Target Group
Thisdocumentationisintendedexclusivelyforspecialistcompaniesandcertiedspecialists.
Thework-stepsdescribedhereinmayonlybecarriedoutbycertiedspecialists.
Certication
TheMACOhardwarementionedintheassemblyinstructionsaretestedandregularlymonitoredin
standardisedtestsinaccordancewithEN13126.TheachievedstandardClassH3doesnotrefertothe
individualelementsystem.Duetoawiderangeofinuencingfactors,individualelementsystemsmay
experienceminordeviationsfromstandardisedtesting,suchas:
› theinuenceofprocessingtolerances
› theeectofassemblytolerancesaertheinstallationoftheelementinthebuildingframe
› theuseofaccessories(e.g.weatherseals,sealingrails,handles,etc.),
› theuseofattachments(e.g.Aluminiumshells,sunprotectiononthesash,insectprotection),
› environmentalinuences(e.g.humidity,sunlight,highorlowtemperatures,temperatureuctuations,etc.)
or
› room-sideinuences(moisture,aggressivecleaningagents,etc.).

5
Itisimportanttofollowtheseinstructionstoensurepeople’ssafety!
Whenreadingthisdocumentandthesafetyinstructions,pleasenotethefollowingsignsandcolours:
Thisindicatesasituationthatcanleadtofatalinjuriesiftheinstructions
arenotadheredto.
Thisindicatesasituationthatmayresultinfataland/orseriousinjuryif
theinstructionsarenotadheredto.
Thisindicatesasituationthatmayleadtominorinjuriesifthe
instructionsarenotadheredto.
Please clearly observe the VBHE guidelines (hardware for windows and balcony doors of the
Association of Locks and Hardware).
This policy describes all safety-related issues for end-users for window and balcony door topics.
ImportantInformation
General Safety Information
Thisindicatesimportantadditionalinformationthatisimportantforthe
error-freeassembly/functionalityoftheproduct.
DANGER
WARNING
ATTENTION

6
ImportantInformation
General Safety Information
Inordertoensurethepermanentfunctionalityandthustheoperationalreliabilityofwindowsandbalcony
doorsovertheirexpectedservicelife,specialimportancemustbeattachedtothefasteningofsafety-relevant
hardware.
MACOindicatesexplicitlythatlargesashweightsaremovedandacceleratedduringopeningandclosing.
Thisappliesparticularlytoslidingelements.Itisatthediscretionandresponsibilityoftherespective
manufacturer(windowmanufacturer),installersanddealersofwindowsandbalconydoors,inparticularto
li&slidedoors,tooercorrespondingmovementrestrictorsorsimilar..
Incorrectassemblycanleadtoseriousinjuries.Theinstallationmustbecarriedoutbysuitablytrained
personnelwhohavebeeninstructedinaccordancewiththestateoftheartandrecognisedrulesof
technology.
Overloadingorimproperoperationoftheli&slidehardwaremaycausethesashtojumpoutofitsguide,fall
outandcauseseriousinjury.
Duetothehighweightoftheelement,caremustalwaysbetakentoensurecorrectsecuringoftheelement
duringproduction,transportandassemblyontheconstructionsite.
Ifoverloadingoftheli&slidehardwareisexpectedunderspecialcircumstances,(e.g.inschools,
kindergartensetc.),thismustbepreventedusingtheappropriatemeasurese.g.:byusingabuerstopto
reducetheopeningwidthorusingdamperelements.
Improperhandlingmayleadtocrushing.Alertuserstothedangersincaseofimproperhandling.Thisapplies
particularlytocustomerswithsmallchildren.
Ifhandledimproperly,thereisariskofinjury–especiallyifpersonsorbodypartsareintheopeninggap
betweenthesashandtheframeduringclosing,orbetweenthesashandtherevealduringopening..
WARNING
ATTENTION

7
Theseinstructionsdescribeallassemblystepstosetupstandardversionhardware.Thehardwareistobe
greased/oiledbeforecommissioning(seemaintenanceandadjustmentinstructions).
Theli&slidehardware(HS)areonlyintendedforuseinxedbuildings.Theyareusedforhorizontally
openingandclosingwindowsandbalconydoors.Theli&slideelementsmustbeinstalledvertically,never
slanted.
ImportantInformation
Note

8
WichtigeInformationen
Intended use
Theareasofapplicationmentionedonpage11applytotheMACOHShardware.Screw-intorquesettingsare
bindingandmustbefollowed.
Mountallhardwarepartsprofessionallyasdescribedinthismanualandobserveallsafetyinstructions.
Tofastenthehardware,usethespeciedscrewsizes!Thesemustreachintothesteelreinforcementwhen
usingPVCproles.
Besuretofollowtheprolemanufacturer‘sprocessingpolicy.
Thehardwaremaynotbeusedfortimberwithaggressivecontent/surfacetreatments.
Thehardwarepartsdescribedintheseassemblyinstructionsaremadeofcolourlesspassivatedsteeland
sealedinaccordancewithDINEN12329.Theymustnotbeusedinenvironmentswithaggressive,corrosiveair
content.Ifyouarenotsure,pleaseaskyourMACOcontactpersonforadvice.
Thehardwaremanufacturershallnotbeliableforanymalfunctionsordamagetothehardwareortothe
windowsorbalconydoorsequippedwiththem,iftheyaresubjecttouseofthird-partyhardware,inadequate
tendering,failuretocomplywiththeinstallationrulesorapplicationdiagrams.
Thefabricatorisresponsibleforcompliancewiththefunctionaldimensionsspeciedintheseassembly
instructionsaswellasforawlesshardwareassemblyandsecurefasteningofallcomponents.
Inordernottoaectthelightnessofthehardware,turnthescrewsstraight(unlessotherwiseindicated)and
donotover-tighten!
Fixthescrewsofthesupportingcomponents(e.g.rollers,rollerrailandguiderail)inthereinforcementprole.
Withthespacer-blocksetting,observethetechnicalguidelineNo.3oftheglaziertrade„Blockingofglazing
units“.
Keeptherollertrackandalllatchesfreefromdepositsanddirttoavoiddamagetothehardwareandensure
optimalfunctionality.Inparticular,protectthehardwarefromcementorplasterresidues.
Donotmakeanyconstructivechangestothehardwareparts.
Alwayscloseandlockthewindowandbalconydoorsashwhenwindyordray.Forthepurposesofthis
denition,windanddraughtarepresentifthewindoworwindowdoorsasheslocatedinoneoftheopening
positionsarecausedtomovebyairpressureorairsuctionoftheirownaccordanduncontrollablyopenor
close.

9
Theresistancetowindloadsintheclosedandlockedstatedependsontherespectiveconstructionofthe
windowsandbalconydoors.IfwindloadsinaccordancewithDINEN12210(inparticulartestpressurep3)are
tobeexpected,suitablehardwarearetobeselectedandagreedonseparatelyinconjunctionwiththe
respectivewindowconstructionandtheframematerial.
Thedenedmaximumsashweightsfortheindividualhardwaredesignsmustnotbeexceeded.
Thecomponentwiththelowestpermissibleloadcapacitydeterminesthemaximumsashweight.Application
diagramsandcomponentmappingsmustbeobserved.
Thehardwareandtherebatespacesmustbesucientlyventilated,especiallyduringtheconstructionphase,
sothattheyarenotexposedtodirectmoistureorcondensation.
Thehardwarearetobekeptfreeofdepositsandcontaminationbybuildingmaterials(constructiondust,
gypsumplaster,cementetc.),thereforewindowsmustbecoveredaccordingly.
Thehardwaremustonlybecleanedorpolishedwithmild,pH-neutraldetergentsindilutedform.
Attachtheoperatinglabelinaclearlyvisiblemannertothebuilt-inliandslidesash.Theoperatinglabelis
locatedinthebasicboxorinthe„cornerdeection“package.
Improper use
TherespectivehardwaresystemmayonlybeassembledwithhardwarecomponentsfromtheMACOslide
hardwarerange.Intheeventofimproperinstallationofthehardwareand/ortheuseofnon-originalor
non-factoryapprovedsystemaccessories,noliabilitywillbeaccepted.
Donotusevinegar-basedoracid-curingsealants,asthesecanleadtocorrosionofthehardwareparts.Further
informationonMACOsurfacescanbefoundonourwebsitewww.maco.euorinbrochureOrderNo.49510(in
thedownloadarea).
Theliandslideelementsmayonlybesurfacetreatedbeforethehardwareisinstalled.Anysubsequent
surfacetreatmentmayrestrictthefunctionalityofthehardware.Inthiscase,nowarrantyclaimsagainstthe
hardwaremanufacturershallbeaccepted.
Protectthehardwarefromdamagebyangularorsharptools.
Ifyouarenotsure,pleaseaskyourMACOcontactpersonforadvice.

10
ImportantInformation
Storage and Handling
Checkthefollowingimmediatelyaerdelivery:
› Completenessofdelivery(asperthedeliverynote)
› Anydamagetothepackaging
› Anydamagetothematerials
› Improperstorageortransportofhardwarepartscanaectthesurfacequality.Topreventthis,the
followingpointsmustbeobserved:
› Itmustbeensuredthattheroomairispermanentlydry
› Majortemperatureuctuationsleadingtocondensationmustbeprevented.Condensationon
hardwarecausesthegalvanisedsurfacestobeattacked
› Avoidaggressivevapoursfromcleaningagentsorassemblyaidssuchassiliconeandthelike,even
forashorttime.Vapoursfromsuchsubstancescanveryquicklyleadtocorrosionofhardware
› Saltyairpollutedbytradeandindustryalsoleadstocorrosionongalvanisedsurfacesandisalso
notsuitableforstorageareas.
Transport
Finishedelementsmustbestoredandtransportedasfollows:
› Upright
› Slipandtiltsecuredonsuitablesurfaces(e.g.G.transportframes)
› Protectedfromdirtanddamage
› Avoidloadsonmechanicalconnections!
› Usespecialtransportdevices!
Forintermediatestorageoutdoors:
› Ensureelementsandhardwarearecoveredorpackaged