Maco HS Profine PremiDoor 76 PVC User manual

maco.eu
PVC
LIFT&SLIDE HARDWARE
ASSEMBLY INSTRUCTIONS
HS Profine
PremiDoor 76 PVC
Use exclusively for specialist companies!
TECHNOLOGY IN MOTION
maco.eu
MACO
RAIL-SYSTEMS

2
O
Key
HS Li&Slidepart(L&S)
FB SashWidth
FH SashHeight
RAB Frameouterwidth
RAH Frameouterheight
L Totallength
GM Handleheight
DM Backsetdrive
O Optional
{ } Dimensionsforrollertrackat
Dimensionsin[mm]:Alldimensionswithoutaunitdenitionaregiveninmm

3
TableofContents
Important information 4 - 10
Version and Application Areas 11
Hardware Composition 12 - 13
Assembly on the sash 14 -21
Drillingandmillingonthesash 14
Drillingandmillingforhookdrive 15
DrillandmillingjigforHShandle 16
Rollerassembly 17
Packerassembly 18
Driveassembly 19
Handleassembly 20
Sliderassembly 21
Assembly on the sash and frame 22 - 27
Lockingbolt 22-23
Hookstrikerplate 24
StrikerplateforhookSchemeC,G-A 25
LockingblockSchemeC 26
BuerStop 27
Vertical section 76 sliding sash 28
Horizontal section 76 Scheme A 29
Horizontal section 76 Scheme C 30

4
ImportantInformation
General Information
ThecurrentversionofourGeneralTerms&ConditionscanbefoundontheMACOwebsite
(https://www.maco.eu/en-INT/T&Cs)Retaintheseassemblyinstructionsforlateruseandmaintenance.
FailuretocomplywiththeseassemblyinstructionsreleasesMACOfromanyliability.Pleasenoteyour
obligationtoinformyourcustomerregardingtheoperationandmaintenanceofthesystemaswellasall
safetyrelatedinformation.
MACO as a customer and service-oriented company oers you the "Operating and Maintenance
Instructions for Li&Slide Hardware - End Users" (Order number 757951) and "Maintenance and
Adjustment instructions for Li&Slide Hardware - Certied Specialist" (Order number 757954) for
passing on to end customers. You can nd the document in the download area on www.maco.eu.
Hand over the user manual to the end user and ensure they are briefed.
Target Group
Thisdocumentationisintendedexclusivelyforspecialistcompaniesandcertiedspecialists.
Thework-stepsdescribedhereinmayonlybecarriedoutbycertiedspecialists.
Certication
TheMACOhardwarementionedintheassemblyinstructionsaretestedandregularlymonitoredin
standardisedtestsinaccordancewithEN13126.TheachievedstandardClassH3doesnotrefertothe
individualelementsystem.Duetoawiderangeofinuencingfactors,individualelementsystemsmay
experienceminordeviationsfromstandardisedtesting,suchas:
› theinuenceofprocessingtolerances
› theeectofassemblytolerancesaertheinstallationoftheelementinthebuildingframe
› theuseofaccessories(e.g.weatherseals,sealingrails,handles,etc.),
› theuseofattachments(e.g.Aluminiumshells,sunprotectiononthesash,insectprotection),
› environmentalinuences(e.g.humidity,sunlight,highorlowtemperatures,temperatureuctuations,etc.)
or
› room-sideinuences(moisture,aggressivecleaningagents,etc.).

5
Itisimportanttofollowtheseinstructionstoensurepeople’ssafety!
Whenreadingthisdocumentandthesafetyinstructions,pleasenotethefollowingsignsandcolours:
Thisindicatesasituationthatcanleadtofatalinjuriesiftheinstructions
arenotadheredto.
Thisindicatesasituationthatmayresultinfataland/orseriousinjuryif
theinstructionsarenotadheredto.
Thisindicatesasituationthatmayleadtominorinjuriesifthe
instructionsarenotadheredto.
Please clearly observe the VBHE guidelines (hardware for windows and balcony doors of the
Association of Locks and Hardware).
This policy describes all safety-related issues for end-users for window and balcony door topics.
ImportantInformation
General Safety Information
Thisindicatesimportantadditionalinformationthatisimportantforthe
error-freeassembly/functionalityoftheproduct.
DANGER
WARNING
ATTENTION

6
ImportantInformation
General Safety Information
Inordertoensurethepermanentfunctionalityandthustheoperationalreliabilityofwindowsandbalcony
doorsovertheirexpectedservicelife,specialimportancemustbeattachedtothefasteningofsafety-relevant
hardware.
MACOindicatesexplicitlythatlargesashweightsaremovedandacceleratedduringopeningandclosing.
Thisappliesparticularlytoslidingelements.Itisatthediscretionandresponsibilityoftherespective
manufacturer(windowmanufacturer),installersanddealersofwindowsandbalconydoors,inparticularto
li&slidedoors,tooercorrespondingmovementrestrictorsorsimilar..
Incorrectassemblycanleadtoseriousinjuries.Theinstallationmustbecarriedoutbysuitablytrained
personnelwhohavebeeninstructedinaccordancewiththestateoftheartandrecognisedrulesof
technology.
Overloadingorimproperoperationoftheli&slidehardwaremaycausethesashtojumpoutofitsguide,fall
outandcauseseriousinjury.
Duetothehighweightoftheelement,caremustalwaysbetakentoensurecorrectsecuringoftheelement
duringproduction,transportandassemblyontheconstructionsite.
Ifoverloadingoftheli&slidehardwareisexpectedunderspecialcircumstances,(e.g.inschools,
kindergartensetc.),thismustbepreventedusingtheappropriatemeasurese.g.:byusingabuerstopto
reducetheopeningwidthorusingdamperelements.
Improperhandlingmayleadtocrushing.Alertuserstothedangersincaseofimproperhandling.Thisapplies
particularlytocustomerswithsmallchildren.
Ifhandledimproperly,thereisariskofinjury–especiallyifpersonsorbodypartsareintheopeninggap
betweenthesashandtheframeduringclosing,orbetweenthesashandtherevealduringopening..
WARNING
ATTENTION

7
Theseinstructionsdescribeallassemblystepstosetupstandardversionhardware.Thehardwareistobe
greased/oiledbeforecommissioning(seemaintenanceandadjustmentinstructions).
Theli&slidehardware(HS)areonlyintendedforuseinxedbuildings.Theyareusedforhorizontally
openingandclosingwindowsandbalconydoors.Theli&slideelementsmustbeinstalledvertically,never
slanted.
ImportantInformation
Note

8
WichtigeInformationen
Intended use
Theareasofapplicationmentionedonpage11applytotheMACOHShardware.Screw-intorquesettingsare
bindingandmustbefollowed.
Mountallhardwarepartsprofessionallyasdescribedinthismanualandobserveallsafetyinstructions.
Tofastenthehardware,usethespeciedscrewsizes!Thesemustreachintothesteelreinforcementwhen
usingPVCproles.
Besuretofollowtheprolemanufacturer‘sprocessingpolicy.
Thehardwaremaynotbeusedfortimberwithaggressivecontent/surfacetreatments.
Thehardwarepartsdescribedintheseassemblyinstructionsaremadeofcolourlesspassivatedsteeland
sealedinaccordancewithDINEN12329.Theymustnotbeusedinenvironmentswithaggressive,corrosiveair
content.Ifyouarenotsure,pleaseaskyourMACOcontactpersonforadvice.
Thehardwaremanufacturershallnotbeliableforanymalfunctionsordamagetothehardwareortothe
windowsorbalconydoorsequippedwiththem,iftheyaresubjecttouseofthird-partyhardware,inadequate
tendering,failuretocomplywiththeinstallationrulesorapplicationdiagrams.
Thefabricatorisresponsibleforcompliancewiththefunctionaldimensionsspeciedintheseassembly
instructionsaswellasforawlesshardwareassemblyandsecurefasteningofallcomponents.
Inordernottoaectthelightnessofthehardware,turnthescrewsstraight(unlessotherwiseindicated)and
donotover-tighten!
Fixthescrewsofthesupportingcomponents(e.g.rollers,rollerrailandguiderail)inthereinforcementprole.
Withthespacer-blocksetting,observethetechnicalguidelineNo.3oftheglaziertrade„Blockingofglazing
units“.
Keeptherollertrackandalllatchesfreefromdepositsanddirttoavoiddamagetothehardwareandensure
optimalfunctionality.Inparticular,protectthehardwarefromcementorplasterresidues.
Donotmakeanyconstructivechangestothehardwareparts.
Alwayscloseandlockthewindowandbalconydoorsashwhenwindyordray.Forthepurposesofthis
denition,windanddraughtarepresentifthewindoworwindowdoorsasheslocatedinoneoftheopening
positionsarecausedtomovebyairpressureorairsuctionoftheirownaccordanduncontrollablyopenor
close.

9
Theresistancetowindloadsintheclosedandlockedstatedependsontherespectiveconstructionofthe
windowsandbalconydoors.IfwindloadsinaccordancewithDINEN12210(inparticulartestpressurep3)are
tobeexpected,suitablehardwarearetobeselectedandagreedonseparatelyinconjunctionwiththe
respectivewindowconstructionandtheframematerial.
Thedenedmaximumsashweightsfortheindividualhardwaredesignsmustnotbeexceeded.
Thecomponentwiththelowestpermissibleloadcapacitydeterminesthemaximumsashweight.Application
diagramsandcomponentmappingsmustbeobserved.
Thehardwareandtherebatespacesmustbesucientlyventilated,especiallyduringtheconstructionphase,
sothattheyarenotexposedtodirectmoistureorcondensation.
Thehardwarearetobekeptfreeofdepositsandcontaminationbybuildingmaterials(constructiondust,
gypsumplaster,cementetc.),thereforewindowsmustbecoveredaccordingly.
Thehardwaremustonlybecleanedorpolishedwithmild,pH-neutraldetergentsindilutedform.
Attachtheoperatinglabelinaclearlyvisiblemannertothebuilt-inliandslidesash.Theoperatinglabelis
locatedinthebasicboxorinthe„cornerdeection“package.
Improper use
TherespectivehardwaresystemmayonlybeassembledwithhardwarecomponentsfromtheMACOslide
hardwarerange.Intheeventofimproperinstallationofthehardwareand/ortheuseofnon-originalor
non-factoryapprovedsystemaccessories,noliabilitywillbeaccepted.
Donotusevinegar-basedoracid-curingsealants,asthesecanleadtocorrosionofthehardwareparts.Further
informationonMACOsurfacescanbefoundonourwebsitewww.maco.euorinbrochureOrderNo.49510(in
thedownloadarea).
Theliandslideelementsmayonlybesurfacetreatedbeforethehardwareisinstalled.Anysubsequent
surfacetreatmentmayrestrictthefunctionalityofthehardware.Inthiscase,nowarrantyclaimsagainstthe
hardwaremanufacturershallbeaccepted.
Protectthehardwarefromdamagebyangularorsharptools.
Ifyouarenotsure,pleaseaskyourMACOcontactpersonforadvice.

10
ImportantInformation
Storage and Handling
Checkthefollowingimmediatelyaerdelivery:
› Completenessofdelivery(asperthedeliverynote)
› Anydamagetothepackaging
› Anydamagetothematerials
› Improperstorageortransportofhardwarepartscanaectthesurfacequality.Topreventthis,the
followingpointsmustbeobserved:
› Itmustbeensuredthattheroomairispermanentlydry
› Majortemperatureuctuationsleadingtocondensationmustbeprevented.Condensationon
hardwarecausesthegalvanisedsurfacestobeattacked
› Avoidaggressivevapoursfromcleaningagentsorassemblyaidssuchassiliconeandthelike,even
forashorttime.Vapoursfromsuchsubstancescanveryquicklyleadtocorrosionofhardware
› Saltyairpollutedbytradeandindustryalsoleadstocorrosionongalvanisedsurfacesandisalso
notsuitableforstorageareas.
Transport
Finishedelementsmustbestoredandtransportedasfollows:
› Upright
› Slipandtiltsecuredonsuitablesurfaces(e.g.G.transportframes)
› Protectedfromdirtanddamage
› Avoidloadsonmechanicalconnections!
› Usespecialtransportdevices!
Forintermediatestorageoutdoors:
› Ensureelementsandhardwarearecoveredorpackaged

11
Schema A
Schema A
FB
21
RAB
FH
GM
DIN links DIN rechts
Schema C
Schema C
Schema G-A
Schema K
Version
ApplicationAreas
ForMACOL&S300theapplicationareasasperthefollowingtableapply.
Forthehandlingoftheprole,themaximumareasofapplicationandmaximumweightsapply,asperthe
specicationsoftheprolemanufacturerandthesemustbeadheredto.
Item Unit Area
Rollertrackhigh Rollertrackat
FB(SashWidth) (mm) 700-3280
FH(SashHeight) (mm) 815-2920 807-2912
Sashweightslidingsash (kg) max.400*
DM(Backsetdrive) (mm) 37,5
GM(Handleheight)driveSize1-2 (mm) 408 400
GM(Handleheight)driveSize3-4 (mm) 1008 1000
*Fromasashweightofover200kg,werecommendinstallingadrivedamper.
(ThedrivedampercanbeorderedviatheTechnicalOnlineCatalogue(TOM)orviatheCatalogue.)
SchemeA
SchemeC
SchemeG-A
SchemeK
DINle DINright
SchemeA SchemeC

12
16
16
16
16
16
15
15
14
1012
16
1012
16
14
14
1012
16
4
3
5
8
9
9
17 40
13
17
25
26
25
26
18 18
16
15
14
1012
27
15
7
7
1
2
66
HardwareComposition

13
HardwareComposition
Pos. Itemdescription
1 L&SHandleSet
2LidrivelocksDM37.5PZ
3ConnectingrodwithholesHS16.4x4
4 FrontrollerL&Swithbrush300kgsilver
5 RearrollerL&Swithbrush300kgsilver
6 Basicproleforslider10x22mmgapsilver
7 L&S-PVCSlideshoe16.4mmwithcap
8 PackerforL&S-PVCroller26.5mmheightSilverdrive-side
9 RubberbuerL&Ssilver
10 Lock
12 PackerforL&SPVClockboltthickness=0.5+1mm,silver
13 Rodguide
14 Countersunkself-tappingscrewB4,8x80
15 Countersunkself-tappingscrewB4,8x65
16 Countersunkself-tappingscrewB4,8x45
17 Countersunkself-tappingscrewB4,8x22
18 Countersunkself-tappingscrew3,5x32
25 Shimbuerstop28mmgap
26 Countersunkself-tappingscrewB4,8x80
27 L&Slockingblock300/400kg

14
115 115
408 / 1008
400/ 1000
60 50
408 / 1008 400/ 1000
39
35
300kg: 360
400kg: 600
300kg: 380
400kg: 620
70
35
35
35
6916
80
Ø20
Ø10
R8
Ø20
Ø20
96
39
14
Ø20
26
22
26
39
Ø20
22
Assemblyonthesash
Drillingandmillingonthesash

15
A
==
B
C
80
1.
1.
3.
3.
2.
2.
22
== ==
!
A
219
219
807
2191089
219589
1219
1687
2119
-
-
BC
Gr. 4
Gr. 5
Gr. 1
Gr. 2-3
A
211
211
799
2111081
211581
1211
1679
2111
-
-
BC
Gr. 4
Gr. 5
Gr. 1
Gr. 2-3
Assemblyonthesash
Drillingandmillingforhookdrive
Size1
Size2-3
Size4
Size5
Size1
Size2-3
Size4
Size5

16
400 / 1000
408 / 1008
№250499
69
16
22
110
80
110
220
Ø20
10
Ø20
Ø20
Ø20
96
26
26
Ø 16
Ø 10
Ø 20
mit HSS
Bi-Metall Lochsäge Ø 27
28
42 x 22
R8
16
16
14
Assemblyonthesash
DrillandmillingjigforHShandle

17
Ø 4,2
Ø 4,2
!!
16
4
8
17 17
L = FB - 600
4,8x45
4,8x22 4,8x22
17
5
3
16
4
8
17 17
18
40
4,8x45
==
===
==
===
4,8x22
3,5x32
3,5x32
13
18
40
3,5x32
3,5x32
13
4,8x22
L = FB - 1070
< 1800
> 1800
< 1800
> 1800
Assemblyonthesash
Rollerassembly

18
8
8
Assemblyonthesash
Packerassembly

19
15
15
15
15
15
15
15
15
108
L = FH - 125 L = FH - 117
17
9
Ø 4,8 x 65
Ø 4,2
!
!
Assemblyonthesash
Driveassembly

20
1. 2. 3. 4.
5. 6. 7.
Assemblyonthesash
Handleassembly