MADRAX MADLOCKER ML1-1 User manual

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 1 of 7
GENERAL INSTRUCTIONS
1. Handle with care so that the painted surfaces are not marred.
2. Leave all fasteners loose until instructed to tighten.
3. Take care to not cross thread fasteners.
4. All fasteners are ¼”-20 x ½” Stainless Steel Button Head Screws, except for the leveling
hardware and the hardware used to attach the lock handle.
TOOLS NEEDED
5/32” and 1/8” Hex Allen Wrenches
3/8” Open End Wrench
7/16” Open End Wrench
3/4” Open End Wrench
8” Adjustable Wrench
Straight Tip Screwdriver
Padding to protect painted surfaces during assembly
MATERIALS INCLUDED IN KIT
1/4”-20 x 1/2” Button Head
3/8” x 5" Anchor Spikes
1/2”-13 Nut
1/2”-13 x 3 1/2” Carriage Bolt
1/4” Flat Fender Washer
1/4”-20 x 1" Button Head Socket Cap Screws
10-24 Nylon Nuts
10-24 x 3/4” Tamper Resistant Screws
1/4"-20 Hex Nut
STEP 1
Assemble the DOOR PANEL(S) with the CAM AND LOCKING BAR ASSEMBLY(S) and the LOCK AND
HANDLE ASSEMBLY(S) on a padded surface, face down. Allow the handle(s) to extend over the
edge of a work surface for ease of assembly.
Insert the bottom lock bar(s) first, then the top. See handle assembly illustrations below for order
of assembly. Assemble the appropriate handle with 10-24 x 3/4" Tamper Resistant Screws and
10-24 Nylon Nuts.
Padlock / U Lock Handle Assembly
Pop Out T Handle Assembly

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 2 of 7
STEP 2
Attach the HINGE(S) with 1/4-20 x 1/2" Button Head Socket Cap Screws.
It is important that the HINGE is parallel and straight to the front face of the
door. The easiest method is to push the HINGE down toward the front of the
door while tightening the screws.
Verify that all hardware is tight, especially the handle hardware.
STEP 3
If this is a bank of lockers please see Locker Connection
Instructions before installing the feet.
Install the 1/2”-13 x 3 1/2" Carriage Bolt and 1/2”-13 Nut, which are
used as LEVELING FEET, into the DOOR JAM ASSEMBLY(S), finger
tighten with the head of the bolt approximately 1” below the
DOOR JAM ASSEMBLY(S).
STEP 4
The top of the SIDE has 6 holes. Be sure it is right side up. Attach the DOOR JAM ASSEMBLY to the
SIDE with 1/4”-20 x 1/2" Button Head Socket Cap Screws. Only attach the SIDE to the DOOR JAM
ASSEMBLY by the top and bottom screw at this time. The remaining holes will be used to attach
the HINGE.
1”

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 3 of 7
STEP 5
Slide the PARTITION HALVES together and secure with 1/4”-20 x 1/2"
Button Head Socket Cap Screws and 1/4”-20 Hex Nut.
NOTE: If an ML1 was purchased, any reference to a PARTITION can be ignored.
STEP 6
Attach the second DOOR JAM ASSEMBLY with the PARTITION
between the SIDE and DOOR JAM ASSEMBLY with 1/4”-20 x 1" Button
Head Socket Cap Screws. Similar to Step 4, only attach the SIDE to
the DOOR JAM ASSEMBLY by the top and bottom screw at this time.
NOTE: If an ML1 was purchased, substitute the BACK PANEL for the second DOOR JAM ASSEMBLY.
STEP 7
Slide the (optional) FLOOR inside the locker from the side and under
the PARTITION. Secure with 1/4”-20 x 1" Button Head Socket Cap
Screws and 1/4” Fender Washers.
IMPORTANT: The FLOOR lies on top of the DOOR JAM ASSEMBLY
flange and SIDE flange.
STEP 8
Install the second SIDE with 1/4”-20 x 1/2" Button Head Socket Cap
Screws.

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 4 of 7
STEP 9
If this is a bank of lockers please see Locker Connection Instructions before installing the ROOF
PANEL.
There is a hole on the lock side, nearest to the door, where the SIDE and the ROOF PANEL should
be screwed together. Install the accessory hook(s) and jamb nut into this hole by inserting the
hook and tightening the nut.
Install the ROOF PANEL with 1/4”-20 x 1/2" Button Head Socket Cap Screws.
Verify proper SIDE, DOOR JAM ASSEMBLY, ROOF PANEL and BACK PANEL alignment at corners
and edges. Tighten all fasteners installed to this point.
STEP 10
Install the DOOR PANEL(S) with 1/4”-20 x 1/2" Button Head
Socket Cap Screws and tighten these fasteners.
STEP 11
Level the locker by adjusting the bottom nut on the LEVELING FEET and
securing by tightening the inside nut.
Verify that the spacing around the DOOR PANEL(S) is nearly equal on all
sides, the DOOR PANEL(S) swing freely, and the lock(s) and lock bar(s)
engage properly and securely. If there is binding in the door closure,
loosen all door hinge fasteners, straighten hinge(s) and re-tighten.
Use Spike Anchors to attach the locker to the concrete surface through the holes provided in
the threshold.

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 5 of 7
ML2-2
ITEM #
ITEM
QTY
1
ML-S SIDE
2
2
ML-DP DOOR PANEL
2
3
ML-DJA DOOR JAMB ASSEMBLY
2
4
ML-H HINGE
2
5
ML-RP ROOF PANEL
1
6
ML-F FLOOR
1
7
ML-LF LEVELING FOOT
4
8
ML-LH LOCK AND HANDLE ASSEMBLY
2
9
ML-CL CAM AND LOCKING BAR ASSEMBLY
2
10
ML-P2 PARTITION HALF
2
1
2
3
4
5
6
7
8
9
10

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 6 of 7
ML1-1
ITEM #
ITEM
QTY
1
ML-S SIDE
2
2
ML-DP DOOR PANEL
1
3
ML-DJA DOOR JAMB ASSEMBLY
1
4
ML-H HINGE
1
5
ML-RP ROOF PANEL
1
6
ML-F FLOOR
1
7
ML-LF LEVELING FOOT
4
8
ML-LH LOCK AND HANDLE ASSEMBLY
1
9
ML-CL CAM AND LOCKING BAR ASSEMBLY
1
10
ML-BP BACK PANEL
1
1
2
3
4
5
6
7
8
9
10

MADRAX MADLOCKER ™ Assembly Instructions MADRAX DIVISION
ML1-1 and ML2-2 GRABER MANUFACTURING, INC.
WWW.MADRAX.COM, EMAIL: [e-mail]
3/30/18 Page 7 of 7
LOCKER CONNECTION INSTRUCTIONS FROM STEP 9
STEP 1
Before installing the roof, lay the common wall roof connectors over the two adjoining locker
sides. Continue to the Locker Assembly sheet to install the roof.
STEP 2
Before installing the leveling feet, thread one leveling foot through the hole of a foot connector.
Do this for all door jambs on the side closest to the adjoining locker. When the lockers are
assembled, the foot connector will pivot, and the slot will connect the adjoining lockers.
CONFIDENTIAL DRAWING AND INFORMATION IS NOT TO BE COPIED OR DISCLOSED TO OTHERS WITHOUT THE CONSENT OF GRABER MFG. INC.
SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE.
©2018 GRABER MFG. INC. ALL PROPRIETARY RIGHTS RESERVED.
INSTALL BIKE RACKS ACCORDING TO MANUFACTURER'S SPECIFICATION