MAFI MT 25 User manual
Operating Manual
MAFI - Trac
MT 25 / 30 YT
Terminal Trac
… get it rolling
Production no.: 3280798
Operating Manual MT 25 / 30 YT
Publisher MAFI-Transport-Systeme GmbH
Hochhäuser Straße 18
D-97941 Tauberbischofsheim
Telephone: +49 9341/899-0
Fax: +49 9341/899-108
E-mail: serv[email protected]
Document type Operating Manual
Translation of the original operating manual
Production number 3280798/3280799/3280801/3280802/3280832
Issue date 11.2012
Language English
Copyright © 2004, MAFI-Transport-Systeme GmbH
This documentation and all parts thereof are copyright protect-
ed. Any use or change made outside the strict limitations of the
copyright law without the consent of MAFI-Transport-Systeme
GmbH is not permitted and is punishable by law. This particu-
larly applies to reproductions, translations, microfilming,
and the storage and processing in electronic systems.
TABLE OF CONTENTS
Operating Manual MT 25 / 30 YT 1
Vehicle identification ................................................. 3
Vehicle identification plate ................................................... 4
Production number ............................................................... 5
User instructions ....................................................... 7
On this Operating Manual .................................................... 8
Content overview ................................................................. 9
Warranty/Liability ............................................................... 10
Safety instructions .............................................................. 11
Graphical aids .................................................................... 12
Symbols ............................................................................. 13
Safety ........................................................................ 15
General information ........................................................... 16
Intended use ...................................................................... 17
Other dangers .................................................................... 19
Qualifications of the operating personnel ........................... 22
Personal safety gear .......................................................... 23
Warning signs on the MAFI Trac ....................................... 24
Your MAFI Trac ........................................................ 27
Product description ............................................................ 28
Exterior view ...................................................................... 29
Interior view ........................................................................ 31
Operation .................................................................. 33
Opening and closing .......................................................... 34
Seating ............................................................................... 37
Steering wheel ................................................................... 40
Rear view mirrors ............................................................... 45
Pedals ................................................................................ 47
Heating/Ventilation/Air conditioning ................................... 48
Lighting .............................................................................. 51
Instrument panel ................................................................ 54
Operating panel for automatic transmission ...................... 65
Multi-function display ......................................................... 74
Vehicle electrical system .................................................... 80
Practical features ............................................................... 82
Fire extinguisher – optional ................................................ 83
Handling .................................................................... 85
Starting check .................................................................... 86
Starting the engine ............................................................. 99
Shifting gears ................................................................... 101
Driving instructions ........................................................... 102
Turning off the motor ........................................................ 107
Working with coupling equipment .................................... 108
Operation with container chassis ..................................... 113
Winter operation ............................................................... 114
Care ................................................................................. 115
Transport ................................................................ 117
2Operating Manual MT 25 / 30 YT
Loading onto a flatbed trailer ............................................ 118
Loading with a crane ........................................................ 119
Self-help ..................................................................121
Electrical system .............................................................. 122
Fifth wheel coupling ......................................................... 123
Starting aid – optional ...................................................... 124
Indicators on the multi-function display ............................ 125
Towing .............................................................................. 127
Emptying the fuel pre-filter
of the water separator ...................................................... 130
Inflating tyres .................................................................... 131
Technical data ........................................................133
Dimensions (standard model) .......................................... 134
Weights ............................................................................ 136
General specifications ...................................................... 137
Hydraulic system .............................................................. 138
Brake system ................................................................... 139
VEHICLE IDENTIFICATION
VEHICLE IDENTIFICATION PLATE
4Operating Manual MT 25 / 30 YT
Vehicle identification plate
Fig. 1: Mounting location
The vehicle identification plate is attached on the right side of
the vehicle frame.
Fig. 2: Vehicle identification plate
On the vehicle identification plate you will find information on:
zvehicle type
zproduction number
zweights
zcargo
zbattery
11-C25-003-007A-3
VEHICLE IDENTIFICATION
PRODUCTION NUMBER
Operating Manual MT 25 / 30 YT 5
Production number
The production number identifies your MAFI Trac.
It is stamped on the vehicle identification plate.
The production number of your MAFI Trac is:
Specify the production number in all written communica-
tion with MAFI. Providing this number simplifies
answering your questions and ordering parts.
Door key/Ignition key
Please write down here the key number of the door and
ignition keys to ensure that you can easily reorder keys:
3
3
3
3
3
2
2
2
2
2
8
8
8
8
8
0
0
0
0
0
7
7
8
8
8
9
9
0
0
3
8
9
1
2
2
Door key Ignition key
............................. .............................
6Operating Manual MT 25 / 30 YT
USER INSTRUCTIONS
ON THIS OPERATING MANUAL
8Operating Manual MT 25 / 30 YT
On this Operating Manual
General information
This Operating Manual (OM) is a part of the MAFI Trac.
In the following the MAFI Trac is abbreviated to MT.
It informs you of the proper operation and intended use of the
MT. The more you are familiar with the MT, the better you can
work with it and drive in traffic.
The following is therefore important:
zyou are familiar with and understand the contents of this
Operating Manual,
zpractice using the operating elements and operating
procedures of the MT after familiarising yourself with them
theoretically and before actually using the MT,
zyou do not activate any switches or try out any operating
procedures with which you are unfamiliar,
zthat you inform other users of all safety and warning
instructions,
zadhere to the generally applicable regulations for the area
(company or public roads) in which you operate the MT.
Directional and positional specifications
Fig. 3: Main travel direction
The positional specifications “front”, “rear”, “left”, and “right”
always refer to those positions when you look in the main
travel direction (arrow).
USER INSTRUCTIONS
CONTENT OVERVIEW
Operating Manual MT 25 / 30 YT 9
Content overview
This Operating Manual contains tips and advice on the
following:
zworking safely with the MT,
zmaintaining the use and efficiency of the MT,
ztroubleshooting in the event of problems,
zmaintenance of your MT.
Vehicle identification
In this chapter you will find information on the location of
mounting and on the contents of the vehicle identification
plate.
User instructions
In this chapter you will find information on using this
Operating Manual.
Safety
In this chapter you will find information on safety. You will learn
about remaining risks.
Your MAFI Trac
In this chapter you will find an overview of your MT.
Operation
In this chapter you will find information on operating
the controls.
Handling
In this chapter you will find information on working with the MT.
Transport
In this chapter you will find information on transporting
your MT.
Self-help
In this chapter you will find information on possible
malfunctions and the appropriate repairs.
Technical data
In this chapter you will find important technical data on the MT.
USER INSTRUCTIONS
WARRANTY/LIABILITY
10 Operating Manual MT 25 / 30 YT
Warranty/Liability
Generally the “General sales terms and delivery conditions”
of MAFI-Transport-Systeme GmbH are valid. MAFI rules out
warrantee and liability claims for personal injury and material
damage when they result from the following:
zinappropriate use of the MT
(see “Intended use” on page 17),
zignoring the notes, regulations, and prohibitions of the
Operating Manual,
zarbitrary constructional modifications on the MT,
zpoor monitoring of parts that are subject to wear,
zimproper and late maintenance and repair.
USER INSTRUCTIONS
SAFETY INSTRUCTIONS
Operating Manual MT 25 / 30 YT 11
Safety instructions
The warning signs in this Operating Manual are in a systemat-
ic order depending on the severity of the danger and the prob-
ability of their occurring.
DANGER!
Life threatening!
A symbol together with the word “Danger” warns about
an immediate risk that endangers the health and life of
persons. Ignoring these safety instructions results in
serious injury; possibly even death.
XBe sure to observe the measures described to avoid
these dangers.
WARNING!
Danger of injury!
A symbol together with the word “Warning” warns about
a possibly dangerous situation that endangers the
health and life of persons. Ignoring these safety
instructions can result in serious injury; possibly even
death.
XBe sure to observe the measures described to avoid
these dangers.
CAUTION!
Material damages!
A symbol together with the word “Caution” warns about
a possibly dangerous situation that endangers the
health of persons or about material or environmental
damage. Ignoring these safety instructions can result in
injuries or material or environmental damage.
XBe sure to observe the measures described to avoid
these dangers.
USER INSTRUCTIONS
GRAPHICAL AIDS
12 Operating Manual MT 25 / 30 YT
Graphical aids
You will find the following graphical aids in this
Operating Manual.
Instructions/activities
XThe preceding symbol draws your attention to a task to be
preformed.
XSeveral symbols draw your attention to a sequence of tasks.
3The preceding symbol marks the result of a task that had
been carried out.
Lists
Lists without a compelling order are displayed as lists with
bullet points.
zentry 1
zentry 2
Cross references
Cross references indicate where further information can be
found on the topic (see “Symbols” on page 13).
Additional information
This tip provides you with advice or information that
can guide you on.
USER INSTRUCTIONS
SYMBOLS
Operating Manual MT 25 / 30 YT 13
Symbols
Important and especially useful information are emphasised
so that they can be registered quickly.
Warning
This symbol marks safety instructions that must definitely be
observed. A detailed description of the safety instructions can
be found in the section “Safety instructions” on page 11.
Regulations
Symbols of this type mark notes on using personal safety
gear. A detailed description of the notes can be found in the
section “Personal safety gear” on page 23.
Note, tip
This symbol marks general notes.
14 Operating Manual MT 25 / 30 YT
SAFETY
GENERAL INFORMATION
16 Operating Manual MT 25 / 30 YT
General information
The safety chapter contains basic safety instructions and
worker's protection regulation for handling the MT.
Observing all instructions given in this chapter is a basic pre-
requisite for safe handling and fault-free operation of the MT.
In addition you will find further safety instructions in other
chapters of this Operating Manual that also must be closely
observed. The safety instructions come before the operational
instructions.
Safety instructions on third-party components can be found in
the respective third-party documentation. Follow those safety
instructions as well.
SAFETY
INTENDED USE
Operating Manual MT 25 / 30 YT 17
Intended use
The MT may be employed only as a tractor. It is designed and
adapted for the special usage requirements in
zterminal traffic in ports,
zshipping, postal, and railway terminals,
zloading cargo cars from semi-trailers,
zindustrial use with the Cargotrailer system, lift trucks,
and semi-trailers.
The MT may only be driven on the traffic routes permitted by
the company.
The MT is designed and built for carrying the following loads:
MT 25
MT 30
A second person may be seated on the foldaway seat only for
the purpose of instructing and training the driver.
Please observe the engineering shop directive (VMDA)
“Guideline for the intended and proper use of industrial trucks”
and the accident prevention regulation “Industrial Trucks”
(BGV D27).
If your MT is to be used for work not specified in these direc-
tives, please consult your nearest MAFI representative.
Refittings, attachments, and retrofittings on the MT may only
be done upon consultation with MAFI.
Spare parts, ancillary attachments, extra installations,
and accessory components have to be authorised by MAFI
before use.
System load (GCW) 80,000 kg
Coupled load at 6 km/h 25,000 kg
System load (GCW) 90,000 kg
Coupled load at 6 km/h 32,000 kg
SAFETY
INTENDED USE
18 Operating Manual MT 25 / 30 YT
Inappropriate use
zTransporting extra persons on the MT or in the driver's cab.
zMoving or carrying loads that exceed the maximum
permissible load.
zTransporting loads at speeds greater than the permitted
maximum.
zMoving or transporting loads that cannot be safely secured
by the available MT couplings.
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