Magma TrailMate A10-801 User manual

Connoisseur Series Gas Grill
Model A10-801
OWNER’S MANUAL
For questions regarding performance, assembly,
operation, parts, or returns, contact the experts
at MAGMA by calling [phone]
7:00 a.m. - 5:00 p.m. Pacific Time Monday thru
Friday or e-mail us at [e-mail]
Read these instructions carefully before use. Familiarize yourself with the appliance before
connecting it to its gas container. Keep these instructions for future reference.
TrailMate™

• USE OUTDOORS ONLY.
• DO NOT USE THIS APPLIANCE INSIDE THE BOAT OR ANY ENCLOSED SPACE.
• GRILLS RADIATE HEAT. CLEARANCE FROM COMBUSTIBLES, 24” SIDES AND BACK. NEVER USE UNDER
AWNINGS, PATIO COVERS, ETC.
• USE PROPANE GAS ONLY. FUEL STORAGE SHOULD BE IN COMPLIANCE WITH THE AMERICAN BOAT AND
YACHT COUNCIL (ABYC) STANDARDS A-1 (9), MARINE LIQUIFIED PETROLEUM GAS (LPG) SYSTEMS.
• FOR NATURAL GAS APPLICATION CONTACT MAGMA.
• ALWAYS LIGHT GRILL WITH LID OPEN.
• NEVER LEAVE HOT GRILL UNATTENDED.
• USE HOT PAD WHEN HANDLING.
• ALWAYS TURN GRILL OFF AFTER USE.
• NEVER LEAVE GAS CYLINDERS AND REGULATOR CONNECTED WHEN STOWED.
• STORE GAS CYLINDERS IN WELL VENTILATED AREA.
• DO NOT STORE GAS CYLINDERS INDOORS, IN DIRECT SUNLIGHT, BELOW DECKS ON BOATS, OR IN LOCKERS
NOT APPROVED FOR BUTANE OR PROPANE STORAGE.
• CAUTION: CHECK FOR GAS LEAKS EACH TIME CYLINDER IS CHANGED.
• NEVER CHECK FOR GAS LEAKS WITH A FLAME!
• DO NOT BLOCK, RESTRICT, OR OTHERWISE OBSTRUCT COMBUSTION OR VENTILATION
AIR OPENINGS.
• DO NOT MODIFY THIS APPLIANCE.
• CHECK THAT VALVE SEALING WASHER (A) IS IN PLACE AND IN GOOD CONDITION
BEFORE CONNECTING THE GAS CONTAINER.
• INSTALL CANISTERS IN WELL VENTILLATED AREA AND AWAY FROM OPEN FLAME, HEAT
SOURCE OR SPARKS. KEEP AWAY FROM OTHER PEOPLE OR FLAMMABLE MATERIALS.
IMPORTANT SAFETY WARNINGS
INSTALLATION INSTRUCTIONS
READ ALL INSTRUCTIONS BEFORE OPERATING.
Each Magma®Gas Grill is individually fire tested before it leaves the factory.
For this reason, the burner on your grill may be slightly discolored.
A
2
CONTROL VALVE REGULATOR
•Uses standard 1-lb. disposable propane canisters (DOT-39 NRC 228/286).
•Prior to installing valve, become familiar with the valve function & graphics
on valve knob. Never force the knob. Always turn or push gently.
•Turn control valve to “lock” and install gas canister being careful not to
cross the threads. Check for leaks prior to use, by brushing soapy water
solution around threads and orifice hole checking for bubbles.
•Position valve with gas bottle as shown (A). Gently insert valve stem
into valve chamber. Rotate until valve stem key aligns with lock detent
allowing valve to fully insert. Rotate gas canister down, so knob faces
you (B) or straight up (C) depending on application. Pull straight out
on valve to check that it is locked in place.
Valve will feel loose and will rotate easily. Even though the valve feels loose, it is designed
that way and will not leak. The valve was designed to be loose fitting in order to allow
safe, easy installation and removal of the propane canister and so it easily swings without
resistance to fit all applications

3
Burner
Lid Lock
Grill Grates
Radiant Plate
Outer Shell
Liner
Match Light
Hole
Mount
Support Pad
Valve Chamber
Slide Out
Grease Tray
Single mount
non-through-bolt applications,
including Style 1 “Levelock”
4 Hex head bolts & lock washers.
Note: Place lock washers on hex bolts as shown above.
Hex head bolt
& lock washer
Carriage bolt,
washer & lock nut
Single mount
through-bolt applications
4 Carriage bolts, washers & lock nuts.
Note: Place washers on carriage bolts as shown above..
Control Valve
Regulator
Type 1
X-Low-Output
Shown
See Magma website for
replacement part numbers
and valve applications.
www.MagmaProducts.com
Folding Legs
MOUNT HARDWARE
Fasteners are supplied for Single Mount grill mounting options.
See Magma Catalog or Website for best mount selection.

OPERATING PROCEDURES
OPERATE ONLY ON “LOW” WHEN LID IS CLOSED.
ALWAYS OPERATE WITH GREASE TRAY IN PLACE.
WARNING: Do not overheat grill.
Magma Grills do not require pre-heating. Stainless
Steel loses anti-corrosive characteristics when subjected to extreme heat. Most
grilling is done on low temperature with the lid closed. If medium or high heat is
required, grill with lid open.
LIGHTING INSTRUCTIONS
• Open lid during lighting.
• Place flame up to burner through the match light hole.
• Depress valve and turn counter-clockwise to the “HIGH”.
• Visually confirm ignition.
TO REDUCE FLARE-UP
• Empty and clean grease tray prior to each use.
• Trim excess fats from meat.
• Use non-oil based marinades.
• Reduce heat.
• Use water spray directly on flare-ups.
NOTE: Before lighting, lid lock must be positioned not to engage. Open lid and
turn lock to locked position, or bring lock latch up to handle in open position
and flip lock actuator back onto handle.
PRACTICAL HINTS:
Before lighting your grill, be sure that …
• Grill is secure and properly mounted.
• Internal components and grease tray are clean and correctly positioned.
• You have plenty of gas in the canister.
• Gas canister is attached properly and there are no gas leaks.
• Lid lock has been set not to engage.
• You have a water spray bottle handy to cool a hot grill or stop any flare-ups.
STOWING TIPS
• Always disconnect the fuel canister from the valve prior to stowing.
• Stow the valve in a clean, dry area to protect from corrosion to valve.
•
Always store propane in a sealed propane storage locker that allows leakage to
vent overboard or use Magma A10-210 Propane Storage Tote.
Never stow below decks
4

5
Left
side
slot
Burner screw
A B
A- Lift radiant plate up & out of left slot.
B- Remove by sliding it out of right slot.
C- Remove burner screw and remove burner. Check burner for grease residue
or spider webs that may obstruct gas flow. CAUTION: WHEN REPLACING
BURNER, CUT SLOTS IN BURNER MUST FACE DOWN.
D- Lift the two-section liner out of outer shell by lifting up on the burner
support bracket on the left liner section. (1) Slide the left section partially
over the right section. (2) Grab the back of the left liner section and pull it
toward you until it clears the lip of the outer shell. (3) Lift liner section out
of grill.
E- Move the right liner section slightly to the left (1). Grab the back of this
section and pull it toward you (2) - lift and remove this section (3).
• Inspect burner, remove any obstructions.
• Clean as indicated in Maintenance (page 6).
• To re-assemble, reverse the procedure above.
Burner screw
C
Burner
E
12
D
2
1
DISASSEMBLY & RE-ASSEMBLY
3
3
Burner
support
bracket

6
MAINTENANCE
Stainless Steel, contrary to popular belief, can rust. Most commonly, deposits on the surface of the product will
trap moisture. It is this moisture that robs the stainless steel of oxygen. Oxygen is the element that reacts with the
stainless steel to form a protective layer of chrome oxide. Robbed of oxygen this reaction does not take place and
“crevice corrosion”, or “surface rusting”, occurs. To minimize this effect, thoroughly clean your grill with soap and
water, rinse with fresh water and dry. Avoid using products designed to clean stainless steel as most leave a
residue that may discolor when the grill is heated.
Additionally, stainless steel that is exposed to high heat will change in color and texture over time. This “bluing”
and later “browning” of the internal components is not a failure of the stainless steel and will not affect the product
operation. However, prolonged exposure to extreme high heat will cause the chromium and nickel to “burn out” of
the stainless steel. At this point the stainless steel will become more susceptible to corrosion and will start to
deteriorate. We recommend that you replace these internal components if they become seriously deteriorated.
We recommend thorough cleaning of all internal parts after each outing. It is important to disassemble the
interior components and remove any food residue. A soft “Scothbrite” pad or similar product may be used in this
process. For heavier burned-on stains we recommend “Easy-Off Oven & Grill Cleaner” followed by thorough
washing with soap and water, rinse with fresh water and dry. AVOID CONTACT OF OVEN CLEANER WITH
CONTROL VALVE, IGNITER ELECTRODE & WIRE, AND BOAT SURFACES. CAUTION: DO NOT USE ANY TYPE OF
ABRASIVE PAD ON THE EXTERIOR MIRROR FINISH AS IT WILL SCRATCH THE SURFACE. USE ONLY A SOFT COTTON
CLOTH. We recommend covering the grill between uses. Grill covers are available at Magma retailers or directly
from Magma. See our website, www.MagmaProducts.com.
Grill Grates - Clean with brass wire brush while grill is warm. Use Oven & Grill cleaner for burnt-on residue.
Wash with soapy water and dry prior to storage.
Control Valve - All valves are set and tested at our factory. Do not attempt to adjust or disassemble the valve in
any way. Call Magma if you suspect it is not adjusted properly. Clean valve with a cloth and remove any debris
obstructing the orifice.
Repair/Replacement Parts -
All replacement parts are readily available at your Magma Retailers
or directly from Magma. For a complete list of replacement parts visit our website
www.MagmaProducts.com.

6a
USING GRILL WITH ON-BOARD LPG (PROPANE) SYSTEMS
Propane (LPG) Gas Regulator
A10-225
Hose Kit
To other LPG
appliance
or use cap
Shut off
valve
Cylinder Valve
Gauge
Type 3
Valve
Solenoid
Connoisseur
Gas Grill
Typical Marine &
R.V. Application
Align valve stem key
to valve chamber
lock detent and rotate
Connoisseur
Gas Grill
Connoisseur
Gas Grill
Type 3
Valve
• Magma On-Board LPG (Propane) Valves
and Hose Kits allow Magma Grills to be
installed within a boats existing on-board,
pre-regulated low pressure LPG (Propane)
system.
• Use only Magma Type 3 Low
Pressure LPG (Propane) Valves. See
our Valve Application Guide at www.
MagmaProducts.com for correct valve.
• In North America use Magma A10-225
LPG 10' Hose Kit in conjunction with
Type 3 Valve. Outside North America check
your local dealer for proper hose and fittings.
• A primary shutoff valve (supplied with
A10-225 hose kit) must be used with this
control valve at point of connection into
your system. This allows shut off of gas
supply to hose leading to grill.
Insert valve as shown in diagram above. Valve
may seem loose, this is OK. Valve does not have
to be snug-fitting to be safe or function properly.
IMPORTANT!!
• DO NOT CONNECT A HIGH-PRESSURE SUPPLY HOSE
FROM A NON-REGULATED TANK DIRECTLY TO GRILL.
Magma's grills are designed for use with small disposable propane canisters or with pre-
regulated low-pressure propane and optional low-pressure valves. Running high-pressure
propane fuel supply lines on a boat is in violation of American Boat & Yacht Council (ABYC)
guidelines and is not considered a safe application. Additionally, impurities found in larger
refillable propane tanks may clog the small orifices in the high-pressure control valve/ regulator
causing it to lose performance capabilities and eventually fail. Regulating these tanks to 1/2 PSI
and using this pre-regulated propane with the correct low-pressure valve will insure safe,
efficient performance of the grill.

TROUBLE SHOOTING GUIDE
Problem
Burner will not
light with match
Flare-up
Yellow sooty flame
Blow-out
Hot Spots
Possible Cause
No gas flow
Obstructed gas flow
Excessive cooking temperature
Grease and/or residue build-up
Excessive fat in meats
Excessive oils in marinades
Obstructed gas flow
Flame too low
Wind directly on burner
Obstructed gas flow
Grill not level
Grease or residue build-up
Excessive fat in meats
Excessive oil in marinades
Possible Solution
Check fuel level, replace canister or
refill cylinder
Clean burner and valve orifice.
Remove debris/spider webs
Operate only on low when lid is
closed
Reduce flame level
Leave lid open
Use water spray to cool
Clean components
Trim fat from cuts of meat before
grilling
Use non-oil based marinades
Clean burner and valve orifice.
Remove debris/spider webs
Increase flame
Block wind when opening lid
Clean burner and valve orifice.
Remove debris/spider webs
Level Grill
Clean components
Trim fat from cuts of meat before
grilling
Use non-oil based marinades
USING GRILL WITH ON-BOARD CNG (NATURAL GAS) SYSTEMS
•For on-board CNG (Natural Gas) Systems, use Magma Type 4 X-Low Output - Low Pressure
Natural Gas Control Valve. Check your local dealer for proper hose and fittings.
7

LIMITED WARRANTY
83-801 0808
Magma Products, Inc.
3940 Pixie Avenue, Lakewood, CA 90712 • USA
Phone [phone] • e-mail: [email protected]
www.MagmaProducts.com
MAGMA and the Magma logo are registered trademarks of Magma Products, Inc.
TrailMate is a trademark of Magma Products, Inc.
Patent pending.
CALIFORNIA PROPOSITION 65 – WARNING – The burning of gas cooking fuel generates some by-products, which are on the list of substances,
which are known by the State of California to cause cancer or reproductive harm. California law requires businesses to warn customers of
potential exposure to such substances. To minimize exposure to these substances, always operate this unit according to the use and care
manual, ensuring you provide good ventilation when cooking with gas.
Magma Products, Inc. guarantees this product to be free from defects in materials or workmanship to the original consumer. This guarantee is for the
periods herein specified when used under normal and reasonable conditions, one (l) year from the date of original purchase. This warranty does not include the
cost of property damage or any inconvenience due to the failure of the product. Nor does it cover damage due to misuse, abuse, accident, or damage resulting
from transportation of the product. Nor does it include damage resulting from the commercial use of this product. Nor does it include, on stainless steel
products, "Surface Rust'; Excessive Corrosion due to exposure to salt water; or Discoloration or Corrosion caused by exposure to excessive heat or failure to
properly clean and care for the stainless steel surfaces. If the product fails to operate due to a defect in materials or workmanship during the warranty period,
the defective part will be repaired or replaced at Magma's option. If you wish to obtain performance under this limited warranty, you should contact Magma's
Customer Service Department via telephone at [phone], or via e-mail at [email protected], or via U.S. Postal Service mail at "Magma Products,
Inc., Attention Customer Service, 3940 Pixie Ave. Lakewood, CA, 90712". The defective part, along with proof of purchase, must be returned postage prepaid to
Magma Products, Inc. We suggest that you keep your purchase receipt as we may require reasonable proof of purchase.
In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling the product, or Magma
Products, Inc., will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer prior to the discovery of
the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment from which it was purchased or to any retail
establishment selling this product in order to obtain performance under this warranty. All implied warranties, including the implied warranties of merchantability
and fitness for a particular purpose, are limited in duration to the express warranty periods specified herein for the parts described herein. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Neither Magma dealers, nor the retail establishment
selling this product has any authority to make any warranties or to promise remedies in addition to or inconsistent with those stated above. Magma's maximum
liability shall not exceed the purchase price of the product paid by the original consumer. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation orexclusions may not apply to you. The warranty gives you specific legal rights and you may also have other
rights which vary from state to state.
A
B
x 4 x 4
x 4 x 4 x 4
A) Pack of (4) 1/4”-20 x 5/8” hex head screws
and internal lock washers for “Levelock”
single mount application.
B) Pack of (4) 1/4”-20 x 5/8” carriage bolts,
washers and lock nuts for dual mount and
single mount applications and table legs.
Contents