Magmaweld Monotig 160i User manual

USER MANUAL
KULLANIM KILAVUZU
Monotig 160i
Monotig 200i
DC INVERTER TIG WELDING MACHINE
([phone]
magmaweld.com
[e-mail] ([phone]
TIG KAYNAK İNVERTÖRÜ
EN
TR

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Monotig 160i / Monotig 200i 3
USER MANUAL | KULLANIM KILAVUZU
CONTENTS
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.3.1
2.3.2
2.3.3
2.3.4
2.3.5
2.3.6
2.4
3
3.1
3.2
3.3
3.3.1
3.3.2
3.3.3
4
4.1
4.2
4.3
4.4
5
6
7
SAFETY RULES
TECHNICAL INFORMATION
General Descriptions
Machine Components
Product Label
Technical Specifications
Accessories
INSTALLATION INFORMATION
Issues To Be Considered When Taking The Delivery Of The Machine
Installation And Operation Recommendations
Connections For TIG Welding
Mains Connection and Switching ON
Gas Connections
Preparing theTorch Connections
Torch Connections
Earth Clamp Connections
Changing the Tungsten Electrode
Connections For MMAWelding
USAGE INFORMATION
User Interface
TIG Cycle
Menu Structure
TIG Welding Process
Usage Of The TIG Welding Trigger
MMA Welding Process
MAINTENANCE AND FAILURE INFORMATION
Maintenance
Non-Periodic Care
Troubleshooting
Error Codes
ANNEX 1 SPARE PARTS
ANNEX 2 SPARE PARTS LIST
ANNEX 3 ELECTRICAL DIAGRAM
4
10
10
10
11
12
12
13
13
13
14
14
14
15
15
15
16
16
17
17
18
18
18
19
20
21
21
21
21
22
23
24
26
Contents
TR

Monotig 160i / Monotig 200i
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USER MANUAL | KULLANIM KILAVUZU
Safety Rules
SAFETY RULES
Be Sure To Follow All Safety Rules In This Manual!
Make certain that the installation procedures comply with national electrical standards and
other relevant regulations, and ensure that the machine is installed by authorized persons.
• Safety symbols found in the manual are used to identify potential hazards.
• When any one of the safety symbols are seen in this manual, it must be understood that there is a risk
of injury and the following instructions should be read carefully to avoid potential hazards.
• The possessor of the machine is responsible for preventing unauthorized persons from accessing the
equipment.
• Persons using the machine must be experienced or fully trained in welding; they have to read the
user manual before operation and follow the safety instructions.
• Read the user manual, the label on the machine and the safety instructions carefully.
• Make sure that the warning labels on the machine are in good condition. Replace missing and
damaged labels.
• Learn how to operate the machine, how to make the checks in a correct manner.
• Use your machine in suitable working environments.
• Improper changes made in your machine will negatively aect the safe operation and its longevity.
• The manufacturer is not responsible for the consequences resulting from the operation of the device
beyond the specified conditions.
• Wear dry and sturdy insulated gloves and working apron. Never use wet or damaged gloves and wor
king aprons.
• Do not touch the electrode with the bare hand.
• Never touch parts that carry electricity.
• Never touch the electrode if you are in contact with the electrode attached to the work surface, oor
or another machine.
• By isolating yourself from the work surface and the oor, you can protect yourself from possible
electric shocks. Use a non-ammable, electrically insulating, dry and undamaged insulation material
that is large enough to cut o the operator’s contact with the work surface.
• Do not connect more than one electrode to the electrode holder. Keep the machine turned o when
not in use.
• Before repairing the machine, remove all power connections and/or connector plugs or turn o the
machine.
• Be careful when using a long mains cable.
• Check all cables frequently for possible damage. If a damaged or an uninsulated cable is detected,
repair or replace it immediately.
• Make sure that the grounding of the power line is properly connected.
ATTENTION
Indicates a potentially hazardous situation that could cause injury or damage. In case if no precaution is
taken, it may cause injuries or material losses / damages.
IMPORTANT
Specifies notifications and alerts on how to operate the machine.
DANGER
Indicates a serious danger. In case if not avoided, severe or fatal injuries may occur.
Explanation Of Safety
Information
Comprehending Safety
Precautions
Electric Shocks
May Kill
Definition Of Safety
Symbols

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Safety Rules
Long-term inhalation of smokes and gases released from welding and cutting is very
dangerous.
• Keep away from the moving parts.
• Keep all protective devices such as covers, panels, aps, etc., of machinery and equipment closed and
in locked position.
• Wear metal toe shoes against the possibility of heavy objects falling on to your feet.
• Use a suitable protective mask and glass filter (4 to 13 according to EN 379) suitable for that to
protect your eyes and face.
• Protect other naked parts of your body (arms, neck, ears, etc.) with suitable protective clothing from
these rays.
• Enclose your work area with ame-resistant folding screens and hang warning signs at eye level so
that people around you will not sustain injuries from arc rays and hot metals.
• This machine is not used for heating of icebound pipes.This operation performed with the welding
machine causes explosion, fire or damage to your installation.
• Burning sensations and irritations in the eyes, nose and throat are signs of inadequate ventilation. In
such a case, immediately boost the ventilation of the work area, and if the problem persists, stop the
welding process completely.
• Create a natural or artificial ventilation system in the work area.
• Use a suitable smoke extraction system where welding and cutting works are being carried out. If
necessary, install a system that can expel fumes and gases accumulated in the entire workshop. Use a
suitable filtration system to avoid polluting the environment during discharge.
• If you are working in narrow and confined spaces or if you are welding lead, beryllium, cadmium,
zinc, coated or painted materials, use masks that provide fresh air in addition to the above precauti
ons.
• If the gas tanks are grouped in a separate zone, ensure that they are well ventilated, keep the main
valves closed when gas cylinders are not in use, pay attention to possible gas leaks.
• Shielding gases such as argon are denser than air and can be inhaled instead of air if used in confined
spaces.This is dangerous for your health as well.
• Do not perform welding operations in the presence of chlorinated hydrocarbon vapors released
during lubrication or painting operations.
Moving Parts May
Cause Injuries
Arc Light May
Damage Your Eyes
And Skin
Smoke And Gases
May Be Harmful To
Your Health
• Performing works such as welding, surface grinding, and brushing cause sparks and metal particles
to splatter. Wear approved protective work goggles which have edge guards under the welding masks
to prevent sustaining possible injuries
Sparks And Spattering Particles
May Get Into Eyes And
Cause Damage
Hot Parts May Cause
Severe Burns
Noise May Cause
Damage To Your
Hearing Ability
• Do not touch the hot parts with bare hands.
• Wait until the time required for the machine to cool down before working on its parts.
• If you need to hold hot parts, use suitable tools, welding gloves with high-level thermal insulation
and fire-resistant clothes.
• The noise generated by some equipment and operations may damage your hearing ability.
• Wear approved personal ear protective equipment if the noise level is high.

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• Do not point the torch towards any part of the body, other persons, or any metal while unwrap ping
the welding wire.
• When welding wire is run manually from the roller especially in thin diameters the wire can slip out
of your hand, like a spring or can cause damage to you or other people around, therefore you must
protect your eyes and face while working on this.
• In small-sized and confined spaces, absolutely make sure to perform welding and cutting operations,
accompanied by another person.
• Avoid performing welding and cutting operations in such enclosed areas as much as possible.
• Take all necessary precautions when moving the machine.The areas where the machine to be
transported, parts to be used in transportation and the physical conditions and health of the person
carrying out the transportation works should be suitable for the transportation process.
• Some machines are extremely heavy; therefore, make sure that the necessary environmental safety
measures are taken when changing their places.
• If the welding machine is to be used on a platform, it must be checked that this platform has suitable
load bearing limits.
• If it is to be transported by means of a haulage vehicle (transport trolley, forklift etc.), make sure of
the durableness of the vehicle, and the connection points (carrying suspenders, straps, bolts, nuts,
wheels, etc.) that connect the machine to this vehicle.
• If the machine will be carried manually, make sure the durableness of the machine apparatuses
(carrying suspenders, straps, etc.) and connections.
• Observe the International Labor Organization’s rules on carriage weights and the transport regulati-
ons in force in your country in order to ensure the necessary transport conditions.
• Electrical equipment should not be repaired by unauthorized persons. Errors occurred if failed to do so
may result in serious injury or death when using the equipment.
• The gas circuit elements operate under pressure; explosions may occur as a result of services provided
by unauthorized persons , users may sustain serious injuries.
• It is recommended to perform technical maintenance of the machine and its auxiliary units at least
once a year.
• Never perform welding work in places near ammable materials.There may be fire or explosions.
• Before starting the welding work, remove these materials form the environment or cover them with
protective covers to prevent combustions and aring.
• National and international special rules apply in these areas.
• Do not apply welding or cutting operations into completely closed tanks or pipes.
• Before welding to tanks and closed containers, open them, completely empty them, clean them and
clean them. Pay the greatest attention possible to the welding operations you will perform in such
places.
• Do not weld in tanks and pipes which might have previously contained substances that may cause
explosions, fires or other reactions.
• Welding equipment heats up. For this reason, do not place it on surfaces that could easily burn or be
damaged !
• Welding sparks can cause fire. For this reason, keep materials such as fire extinguishers tubes, water,
and sand in easily accessible places.
• Use holding valves, gas regulators and valves on ammable, explosive and compressed gas circuits.
Make sure that they are periodically inspected and pay attention that they run reliably.
Welding Wires Can
Cause Injuries
Welding In Small Sized
And Confined Spaces
Failure To Take
Precautions During
Transport May Cause
Accidents
Maintenance Work
Performed By Unauthorized
Persons To Machines
And Apparatus May
Cause Injuries
Welding Operations
May Cause Fire And
Explosion
Safety Rules

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• Always use handles or carrying rings when relocating the power-supply sources.
• Never pull from torches, cables or hoses. Be absolutely sure to carry gas cylinders separately.
• Remove all interconnections before transporting the welding and cutting equipment, each being
separately, lift and transport small ones using its handles, and the big ones from its handling rings or
by using appropriate haulage equipment, such as forklifts.
• Place your machine on the oor and platforms with a maximum tilt of 10° so that it does not fall or
tip over. Choose places that do not interfere with the ow of materials, where there is no risk of
tripping over on cables and hoses; yet, large, easily ventilatable, dust-free areas.To prevent gas
cylinders from tipping over, on machines with a gas platform suitable for the tanks, fix the tanks on
to the platform; in stationary usage applications, fix them to the wall with a chain in a way that they
would not tip over for sure.
• Allow operators to easily access settings and connections on the machine.
• Allow the machine to cool down according to operation cycle rates.
• Reduce the current or operation cycle rate before starting the welding again.
• Do not block the fronts of air vents of the machines.
• Do not put filters that do not have manufacturer approvals into the machine’s ventilation ports.
• This device is in group 2, class A in EMC tests according toTS EN 55011 standard.
• This class A device is not intended for use in residential areas where electrical power is supplied from
a low-voltage power supply. There may be potential diiculties in providing electromagnetic compa-
tibility due to radio frequency interference transmitted and emitted in such places.
• Make sure that the work area complies with electromagnetic compatibility (EMC). Electromagnetic
interferences during welding or cutting operations may cause undesired eects on your electronic
devices and network; and the eects of these interferences that may occur during these operations
are under the responsibility of the user.
• If there is any interference, to ensure compliance; extra measures may be taken, such as the use
of short cables, use of shielded (armored) cables, transportation of the welding machine to another
location, removal of cables from the aected device and/or area, use of filters or taking the work area
under protection in terms of EMC.
• To avoid possible EMC damage, make sure to perform your welding operations as far away from your
sensitive electronic devices as possible (100m).
• Ensure that your welding and/or cutting machine has been installed and situated in its place accor-
ding to the user manual.
This device is not compliant with IEC 61000 -3-12. In case if it is desired to be connected
to the low voltage network used in the home, the installer to make the electrical connec-
tion or the person who will use the machine must be aware that the machine has been
connected in such a manner; in this case the responsibility belongs to the user.
Falling Parts May
Cause Injuries
Excessive Use Of The
Machine Causes
Overheating
Excessive Use Of The
Machine Causes
Overheating
Safety Rules
Improper positioning of the power-supply sources or other equipment can cause serious
injury to persons and physical damage to other objects.

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Safety Rules
Accordng to artcle 5.2 of IEC 60974-9;
Before installing the welding and cutting equipment, the person in charge of the operation and/or the
user must conduct an inspection of possible electromagnetic interference in the environment. Aspects
indicated below has to be taken into consideration;
a)Other supply cables, control cables, signal and telephone cables, above and below the welding
machine and its equipment,
b)Radio and television transmitters and receivers,
c) Computer and other control hardware,
d)Critical safety equipment, e.g. protection of industrial equipment,
e)Medical apparatus for people in the vicinity, e.g. pacemakers and hearing aids,
f)Equipment used for measuring or calibration,
g)Immunity of other equipment in the environment. The user must ensure that the other equipment in
use in the environment is compatible.This may require additional protection measures.
h)Considering the time during which the welding operations or other activities take place during the
day, the boundaries of the investigation area can be expanded according to the size of the building,
the structure of the building and other activities that are being performed in the building.
In addition to the evaluation of the field, evaluation of device installations may also be necessary for
solving the interfering eect.
In case if deemed necessary, on-site measurements can also be used to confirm the eiciency of
mitigation measures. (Source: IEC 60974-9).
• The appliance must be connected to the electricity supply in the recommended manner by a compe-
tent person. If interference occurs, additional measures may be applied, such as filtering the network.
The supply of the fixed-mounted arc welding equipment must be made in a metal tube or with an
equivalent shielded cable.The housing of the power supply must be connected and a good electrical
contact between these two structures has to be provided.
• The recommended routine maintenance of the appliance must be carried out. All covers on the body
of the machine must be closed and/or locked when the device is in use. Any changes, other than the
standard settings without the written approval of the manufacturer, cannot be modified on the
appliance. Otherwise, the user is responsible for any consequences that may possibly occur.
• Welding cables should be kept as short as possible. They must move along the oor of the work area,
in a side by side manner.Welding cables should not be wound in any way.
• A magnetic field is generated on the machine during welding.This may cause the machine to pull
metal parts on to itself.To avoid this attraction, make sure that the metal materials are at a safe
distance or fixed. The operator must be insulated from all these interconnected metal materials.
• In cases where the workpiece cannot be connected to the ground due to electrical safety, or because
of its size and position (for example, in building marine vessel bodies or in steel construction manu-
facturing), a connection between the workpiece and the grounding may reduce emissions in some
cases, it should be kept in mind that grounding of the workpiece may cause users to sustain injuries
or other electrical equipment in the environment to break down. In cases where necessary, the work-
piece and the grounding connection can be made as a direct connection, but in some countries where
direct connection is not permissible, the connection can be established using appropriate capacity
elements in accordance with local regulations and ordinances.
• Screening and shielding of other devices and cables in the work area can prevent aliasing eects.
Screening of the entire welding area can be evaluated for some specific applications.
Evaluation Of Electromagnetic
Suitability Of The
Work Area
Electromagnetic Interferance
Reduction Methods

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Safety Rules
The electrical current passing through any conductor generates zonal electric and magnetic fields (EMF).
All welders must follow the following procedures to minimize the risk of exposure to EMF from the
welding circuit;
• In the name of reducing the magnetic field, the welding cables must be assembled and secured as far
as possible with the joining materials (tape, cable ties etc.).
• The welder’s/worker’s body and head should be kept as far away from the welding machine and
cables as possible,
• Welding cables should not be wrapped around the body of the machine in any way,
• The body of the machine should not get caught between the welding cables. The source cables must
be kept away from the body of the machine, both being placed side by side,
• The return cable must be connected to the workpiece as close as possible to the welded area,
• The welding machine should not rest against the power unit, ensconce on it and not work too close
to it,
• Welding work should not be performed when carrying the welding wire supply unit or welding
power unit.
EMF may also disrupt the operation of medical implants (materials placed inside the body), such as
pacemakers. Protective measures should be taken for people who carry medical implants. For example,
access limitation may be imposed for passers-by, or individual risk assessments may be conducted for
welders. Risk assessment should be conducted and recommendations should be made by a medical
professional for users who carry medical implants.
• Do not expose the machine to rain, prevent the machine from splashing water or pressurized steam.
• Choose the welding method and welding machine for the welding work you are to perform.
• Select the welding current and/or voltage to match the material and thickness you are going to weld.
• If you have to wait for a long time before you start your welding work, turn o the machine after the
fan has cooled it down. Our machines (our products) with smart fan control will turn o on their own.
• This device is not domestic waste. It must be directed to recycling within the framework of the
European Union directive and national laws.
• Obtain information from your dealer and authorized persons about the waste management of your
used machines.
Arc Welding May Cause
Electromagnetic
Field (EMF)
Protection
Energy Eiciency
Waste Procedure

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Technical Information
TECHNICAL INFORMATION
1.1 General Descriptions
1.2 Machine Components
Fgure1: Monotg 200
1- Line Cable Inlet 5- Earth Cable and Welding Cable Socket (+)
2- Power Switch 6- Earth Cable and Welding Cable Socket (-)
3- Gas Input 7- Gas Output
4-Torch Control Connections 8- Control Panel
Monotig 160i and Monotig 200i are an inverter type portable, mono-phase DC TIG-MMA welding machine designed for TIG welding of all kinds of
thin metal sheets except aluminum & for MMA welding of all kinds of stick electrodes up to 4 mm.
Current, time and program settings can easily be monitored by digital displays.
Monotig 160, Monotig 200i proved well that it can work between 160 to 240V 50-60 Hz line voltages.
Therefore this machine is quite immune to mains voltage uctuations and perfectly welds with generator-sets.
Monotig 160, Monotig 200i can also be used with long welding cables up to 25 mt.
The machine is fan cooled and thermally protected against over heating.

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Technical Information
1.3 Product Label
As defined in the standard EN 60974-1, the operating cycle rate includes a time period of 10 minutes. For example, if a machine specified as 250A
at %60 is to be operated at 250A, the machine can weld without interruption in the firs 6 minutes of the 10 minute period(zone 1). However, the
following 4 minutes should be kept idle for the machine cool down (zone 2).
Working CycleX
Idle RunningVoltageU
RatedWelding CurrentI
Mains Voltage and FrequencyU
Protection ClassIP23S
RatedWeldingVoltageU
Power absorbed from mainsS
Rated Current Absorbed From MainsI
Single Phase Transformer Rectifier
Manual Metal ArcWelding
TIGWelding
Direct Current
Vertical Characteristic
Mains Input-1 Phase Alternating Current
Suitable for operation at hazardous
environments

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Technical Information
1.4 Technical Specifications
TECHNICAL SPECIFICATIONS
LineVoltage (1 Phase - 50-60 Hz)
Open CircuitVoltage
Input Current TIG
RatedWelding Current MMA
Dimensions UxGxY
Input PowerTIG
Welding Current Range
Input Current MMA
Fuse
Weight
Input Power MMA
RatedWelding CurrentTIG
Cooling Method
Power Factor
Protection Class
Standarts and Approvals
UNIT
V
ADC
kVA
kVA
ADC
ADC
A
A
A
VDC
kg
mm
MONOTIG 200
MONOTIG 200
MONOTIG 200
MONOTIG 160
MONOTIG 160
MONOTIG 160
230 230
65 65
0,66 0,66
14,6 (%60) 17,1 (%60)
3,36 (%60) 3,93 (%60)
5 - 160 5 - 200
32,2 (%20) 41,5 (%14)
160 (%30) 200 (%25)
Air Air
7,41 (%20) 9,55 (%14)
IP23S IP23S
CE, EN60974-1 EN60974-10 CE, EN60974-1 EN60974-10
260 (%20) 200 (%14)
520x160x312 520x160x312
50-Delayed 50-Delayed
10 10
1.5 Accessories
STANDARD ACCESSORIES
OPTIONAL ACCESSORIES
Earth Clamp and Cable (25mm2-3m)
LAVA TIG 40W-4 (380A %100 DC - 4m)
250ATIG AKSESUAR KİTİ - 4m
LAVA TIG 20-4 (180A %35 DC - 4m)
TIG Foot Pedal (ON/OFF Switch)
TIGTorch Plug
LAVA TIG 40W-8 (380A %100 DC - 8m)
Water Cooling Unit ( CS 200)
LAVA TIG 20-8 (180A %35 DC - 8m)
Electrode Holder and Cable (25 mm2 - 3m)
QTY
QTY
1
1
1
1
1
1
1
1
1
1
K301100203K301100203
7011040380 7011040380
7910000510 7910000510
7011040180 7011040180
7910000130 7910000130
A377900104A377900104
7011080380 7011080380
7910005200 7910005200
7011080180 7011080180
K301000203 K301000203

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Installation Information
2.1 Issues To Be Considered When Taking The Delivery Of The Machine
Symbols and their meanings on the device;
2.2 Installation And Operation Recommendations
To unpack your purchased welding machine to comply with the truck transport regulations, first tear the cutter, then cut the ring and lift the machine
down the pallet to comply with the truck transport regulations. Make sure you receive your order in full. If any material is missing or damaged,
contact your place of purchase immediately.
The standard package includes:
• Power Source •Transportation Belt
• Earth Clamp Cable • User manual
•TIG Torch Plug •Warranty Certificate
In the case of a damaged delivery, draw up a record, take a picture of the damage and report to the transport company together with a photocopy of
the delivery note. If the problem persists, contact the customer service.
• Necessary precautions should be taken during transportation of the machine. Do not lift the machine with the gas cylınder. Place the power
supply on a hard, level and level surface where it will not fall or tip over.
• For better performance, place the machine at least 30 cm away from surrounding objects. Pay attention to overheating, dust and moisture around
the machine. Do not operate the machine in direct sunlight. When the ambient temperature exceeds 40°C, operate the machine at a lower current
or at a lower cycle rate.
• Avoid welding with wind and rain outdoors. If welding is required in such cases, protect the welding area and the welding machine with curtains
and awnings.
• When positioning the machine, make sure that materials such as walls, curtains, panels, etc. do not impede easy access to the controls and
connections of the machine.
• f welding inside, use a suitable smoke extraction system. Use breathing apparatus if there is a risk of inhaling welding fumes and gas indoors.
• Observe the duty cycle rates specified on the product label. Frequent exceeding duty cycle rates can damage the machine and void the warranty.
• Use the appropriate fuse for your system.
• Connect the ground wire as close to the welding area as possible. Do not allow welding current to pass through elements other than welding
cables, eg the machine itself, the gas cylinder, the chain, the bearing.
• When the gas cylinder is placed on the machine, immediately fasten the chain to secure the gas cylinder. If you do not place the gas cylinder on
the machine, fasten it to the wall with a chain.
• The electrical outlet on the back of the machine is for the CO₂ heater. NEVER connect a device other than a CO₂ heater to the CO₂ socket!
Welding process is dangerous. Proper working conditions should be ensured and necessary precautions should be taken. Specialists are
responsible for the machine and have to be equipped with the necessary equipment. Irrelevant persons should be kept away from the
welding area.
This device is not compatible with IEC 61000-3-12. If it is desired to connect to the low voltage mains used in homes, it is essential that
the installer or the person who will operate the machine to make the electrical connection has information on the machine’s connectivity.
In this case the responsibility will be assumed by the person who will perform the installation or by the operator.
The safety symbols and warning notes on the device and in the operating instructions must be observed and the labels must not be
removed.
Grids are intended for ventilation.The openings should not be covered in order to provide good cooling and no foreign objects should be
inserted.
INSTALLATION INFORMATION

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2.3 Connections For TIG Welding
Installation Information
• Switch the machine to the position“OFF”“0”and insert the plug into the socket.
• SWITCH ON the machine via power switch (2). Observe that the switch itself and the led displays in the front panel lits, also you should hear the
sound of the cooler fan.
• Secure the gas cylinder (11) to a wall by a chain.To operate safety and get best results, use approved regulators.
• Open the gas cylinder valve (13) few times in order to blow out any possible dirt or particles.
• Connect the gas regulator to the cylinder, make sure that the threading of the gas outlet of the cylinder and the nut of the regulator match.
• Connect one end of gas hose (14) to the gas regulator (12) and connect the other end to the gas supply inlet (3). Open the gas cylinder valve (13).
• Set the gas quantity with the pressure adjustment valve (15).
• Make sure that there are no gas leakages from any connection.
2.3.1 Mains Connection and Switching ON
2.3.2 Gas Connections
Before plugging your machine to the electrical line, check the line voltage.
Fgure 2: Gas and Mans Connectons
Fgure 3: Gas Cylnder - Regulator - Hose Connectons
Dameter of
Electrode (mm)
Dameter of
Nozzle (mm)
Weldng
Current (ADC)
Gas Debt
(lt/dak)
1.0
1.6
6.3
9.5
30-70
30-150
6-8
6-8

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TIG torch connection via CX79TIG torch adaptor
• Thread the nut (16) of the torch through the plastic body (17) and screw to the torch plug (18) tightly. Then place the torch plug (18) into the
plastic body (17).
• Thread the L shape gas hose adapter (19) through the hole on plastic body and screw it to the socket (18) tightly.
• Connect the gas hose (20) to the elbow union (19) wiht the clamp tightly.
• Install the connector pins (22) to the control cables (21) of the torch.
• Connect theTIG torch plug that you’ve prepared to the negative welding socket (5) tightly.
• Screw the gas hose of the torch to the gas outlet (4).
• Insert the connector pins (17) to the torch control connections (7).
• In case of using water cooling unit, connect the water hoses of the water-cooled torch to the water cooling unit.
• Connect the earth cable plug (23) to the positive welding socket (6) tightly.
• To increase the quality of the welding, connect the earth clamp (24) tightly to the work-piece as close as possible to the welding area.
2.3.3 Preparing the Torch Connections
2.3.4 Torch Connections
2.3.5 Earth Clamp Connections
Fgure 4: Mountng the Torch Plug and theTorch
Fgure 5: TIG Weldng Connectons
Installation Information

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Installation Information
• Unscrew the clamping cap (27).
• Remove the existing tungsten electrode (26) from the collet (28) and insert the new electrode in.
• Insert the collet (28) into the torch.
• Scrrew the clamping cap (27) tightly.
• The ceramic gas nozzle (30) and the tungsten electrode (26) diameters should be selected according to the working current and the shape of the
work-piece.Therefore the collet (28), the collet body (29) must be matched with the diameter of the tungsten electrode (26).
2.3.6 Changing the Tungsten Electrode
Fgure 6: Changng the Tungsten Electrode
2.4 Connections For MMA Welding
• Switch ON the machine by following the steps 2.3.1
• According to the polarity of the electrode to be used, insert the electrode holder cable (20) and the earth clamb cable (18) plugs into their approp-
riate sockets (5-6) and tighten them by turning clock-wise.
• Connect the earth clamp (24) tightly to the work-piece as close as possible to the welding area.
• Adjust the desired current and the machine is ready to weld.
• Below table is given as a reference for currrent adjustment of mild steel electrodes, please refer to the electrode manufacturer’s recommendations.
Fgure 7: MMA Weldng Connectons
Covered Electrode
Dameter (mm)
Recommended Weldng Current
Rutile
2.0
2.5
3.25
4.0
40-60 A
60-90 A
100-140 A
140-180 A
-
60-90 A
100-130 A
140-180 A
-
60-100 A
70-130 A
120-170 A
Basic Cellulosic

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Usage Information
Settng Functon
Selected function buttons selected prometer is increase or decreased.
Weldng Mode Opton Swtch
It is used for decision of MMA welding,TIG welding with HF or TIG welding with scratch modes.
Led for Trgger Mode 2
Welding current starts when the trigger is pulled and dropped and ends after pulled and dropped again.
Led of MMA Mode
MMA welding mode activated.
LIFT Weld Start
Welding starts with scratch between torch and working piece while the torch trigger is activated.
Selectng Tme, Gas and Type of Electrode
Led for Trgger Mode 2
Welding current starts when the trigger is pulled and stops when the trigger is dropped.
When (9) led is on and machine isTIG mode, welding current can be increased or decreased by(1).
When (10) led is on and machine isTIG mode, finish ramp time can be set by(1).
When (11) led is on and machine isTIG mode, post gas parameters can be set by(1).
(2) with this butto, when MMA (4) welding mode is selected (9) is Rutile, (10) is Basic, is Cellulosic can be choosen
with (3).
1
2
3
4
5
6
7
8
3.1 User Interface
USAGE INFORMATION
HF Weld Start
Welding current starts with high voltage arc voltage arc across the gas without contact between work piece and torch.

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3.2 TIG Cycle
3.3 Menu Structure
The statuses of the functions on or o according to the modes are as follows.
• 10 jobs programs including complete parameter settings can be stored and run for repeated jobs.
• In the first use, all parameters of all programs are in factory settings which are shown in the table.
• Push the program selection button. For selecting a previously adjusted program or changing its parameters.
• Push the welding mode selection button for selectingTouch-LiftTIG of HF startTIG.
• Push the 2 Stroke - 4 Stroke - SpotWelding Selection Button for selecting the appropriate mode for the work.
• Latest adjusted parameter values will be saved automatically. There is no need to do anything else for saving the settings.
Usage Information
Main Current 5-200 A 80 A 19
Post-Gas FlowTime 0-20 sec 2 sec 25
Down-SlopeTime 0-10 sec 1 sec 23
Parameter Range MMA WeldngFactory Settng 2 Stroke TIG 4 Stroke TIG Spot TIG
DC DC DC
LED
3.3.1 TIG Welding Process
In HF Start TIG mode, a high ignition voltage is present at the torch. Never touch the tungsten electrode or parts conducting
welding current when the device is switched on.
Electrode
Dameter“mm”
Recommended TIG
Weldng Current“A”
1.6
2.0
2.4
30-130
45-180
70-240

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Push the torch trigger and do not release your finger. Current starts with start current after pre gas-ow period and increases according to the up-slo-
pe time adjustment and reaches to value of the main current.Welding goes on with the main current as long as the torch trigger is kept pushed. After
releasing the trigger, current decreases according to down-slope time adjustment and reaches to final current, after post gas-ow period the
operation ends.
When torch trigger is pushed, following the pre-gas ow, initial current starts and when the trigger is released the currrent ramp leads to the welding
current. If DC PULSE mode is selected, according to the adjusted frequency, welding current oscillates between this reached welding current and the
base current. If the trigger will be pushed and released more than 1 second, current decreases according to down-ramp adjustment, reaches to the
final current, after post gas, welding ends.
Base current is generally used for repairing and cooling during welding and crater filling at the finishing of the welding beads. Either during DC or
during Pulsed DC welding if the trigger is pushed and released less than 1 second, DC base current will be on.
If the trigger will be pushed less than 1 second, welder will go back to the existing welding mode and parameters, but if the trigger will be pushed and
released more than 1 second, welding will be finished by following the down-ramp, final current and post-gas.
When the torch trigger is pushed, main current starts immediately and goes on as long as the torch trigger is kept pushed.Welding goes on during spot
welding time. After spot welding time is over, current stops immediately.
3.3.2 Usage Of The TIG Welding Trigger
2 Stroke TIG Trigger
4 Stroke TIG Trigger
Spot TIG Trigger
Usage Information
PrG : Initial Gas Time
I:Welding Current
PoG : Final Gas Time
PrG : Initial Gas Time
I:Welding Current
PoG : Final Gas Time

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Usage Information
Push the welding mode selection button. For selecting the MMA welding mode. Stick electrode welding LED lights.
Adjust the current via current adjustment knob. Below table can be used as a rough referance for mild steel electrodes. For exact parameters, please
refer to the electrode manufacturer recommendations.
3.3.3 MMA Welding Process