Magmaweld RS 200 MK User manual

USER MANUAL
KULLANIM KILAVUZU
RS 200 MK - RS 250 MK
RS 300 MK - RS 350 MK
RS 400 MK
([phone]
magmaweld.com
[e-mail] ([phone]
MIG / MAGWELDING MACHINE
EN
MIG / MAG KAYNAK MAKİNESİ
TR

Customer Service / Müşteri Hizmetleri: ([phone]
E-Mail / E-Posta: [e-mail]
Organize Sanayi Bölgesi, 5. Kısım 45030 Manisa / TURKEY
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Magma Mekatronik önceden haber vermeksizin bilgilerde ve resimlerde değişiklik yapılabilir.

EN
www.magmaweld.com
3RS 200 MK / RS 250 MK / RS 300 MK / RS 350 MK / RS 400 MK
USER MANUAL | KULLANIM KILAVUZU
CONTENTS
1
1.1
1.2
1.3
1.4
1.5
2
2.1
2.2
2.3
2.4
2.4.1
2.4.2
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
4
4.1
4.2
4.3
4.4
5
6
7
8
9
10
11
12
SAFETY PRECAUTIONS
TECHNICAL INFORMATION
General Information
Machine Components
Product Label
Technical Data
Accessories
INSTALLATION
Delivery Control
Installation And Operation Recommendations
Mains Plug Connection
Welding Connections
Earth Clamp Connections
Gas Connections
OPERATION
Connection To The Mains
Choosing And Changing The Liner
Wire Feeding Rolls Selection And Change
Loading The Wire Spool And Hreading The Wire
Adjusting The Gas Flow
Using Triggering Modes
Starting The Source And FinishingThe Source
Welding Parameters For RS 200 MK
Welding Parameters For RS 250 MK
Welding Parameters For RS 300 MK
Welding Parameters For RS 350 MK
Welding Parameters For RS 400 MK
MAINTENANCE AND SERVICE
Maintenance
Non-Periodic Maintenance
Troubleshooting
Fuses
ANNEX 1 - SPARE PARTS
ANNEX 2 - LIST OF COMPONENTS ONTHE ELECTRICAL DIAGRAM
ANNEX 3 - ELECTRICAL DIAGRAM FOR RS 200 MK
ANNEX 4 - ELECTRICAL DIAGRAM FOR RS 250 MK
ANNEX 5 - ELECTRICAL DIAGRAM FOR RS 300 MK
ANNEX 6 - ELECTRICAL DIAGRAM FOR RS 350 MK
ANNEX 7 - ELECTRICAL DIAGRAM FOR RS 400 MK
ANNEX 8 - FINE ADJUSTMENTS INSIDETHE WIRE FEEDING UNIT
4
11
11
11
12
13
13
14
14
14
15
15
15
15
17
17
17
18
19
20
20
21
21
22
22
23
23
24
24
24
25
26
27
29
30
31
32
33
34
35
Contents
TR

EN
www.magmaweld.com
4RS 200 MK / RS 250 MK / RS 300 MK / RS 350 MK / RS 400 MK
USER MANUAL | KULLANIM KILAVUZU
SAFETY PRECAUTIONS
Be Sure To Follow All Safety Rules In This Manual!
Make certain that the installation procedures comply with national electrical standards and
other relevant regulations, and ensure that the machine is installed by authorized persons.
• Safety symbols found n the manual are used to dentfy potental hazards.
• When any one of the safety symbols are seen n ths manual, t must be understood that there s a rsk
of njury and the followng nstructons should be read carefully to avod potental hazards.
• The possessor of the machne s responsble for preventng unauthorzed persons from accessng the
equpment.
• Persons usng the machne must be experenced or fully traned n weldng; they have to read the
user manual before operaton and follow the safety nstructons.
• Read the user manual, the label on the machne and the safety nstructons carefully.
• Make sure that the warnng labels on the machne are n good condton. Replace mssng and
damaged labels.
• Learn how to operate the machne, how to make the checks n a correct manner.
• Use your machne n sutable workng envronments.
• Improper changes made n your machne wll negatvely aect the safe operaton and ts longevty.
• The manufacturer s not responsble for the consequences resultng from the operaton of the devce
beyond the specfed condtons.
• Wear dry and sturdy nsulated gloves and workng apron. Never use wet or damaged gloves and
workng aprons.
• Do not work alone. In case of a danger make sure you have someone for help n your workng
envronment.
• Do not touch the electrode wth the bare hand. Do not allow the electrode holder or electrode to come
n contact wth any other person or any grounded object.
• Never touch parts that carry electrcty.
• Never touch the electrode f you are n contact wth the electrode attached to the work surface, oor
or another machne.
• By solatng yourself from the work surface and the oor, you can protect yourself from possble
electrc shocks. Use a non-ammable, electrcally nsulatng, dry and undamaged nsulaton materal
that s large enough to cut o the operator’s contact wth the work surface.
• Do not connect more than one electrode to the electrode holder.
• Clamp work cable wth good metal-to-metal contact to workpece or worktable as near the weld as
practcal.
• Do not touch electrode holders connected to two weldng machnes at the same tme snce double
open-crcut voltage wll be present.
ATTENTION
Indcates a potentally hazardous stuaton that could cause njury or damage. In case f no precauton s
taken, t may cause njures or materal losses / damages.
IMPORTANT
Specfes notfcatons and alerts on how to operate the machne.
DANGER
Indcates a serous danger. In case f not avoded, severe or fatal njures may occur.
Explanation Of Safety
Information
Comprehending Safety
Precautions
Electric Shocks
May Kill
Explanation Of Safety
Symbols
Safety Precautions

EN
www.magmaweld.com
5RS 200 MK / RS 250 MK / RS 300 MK / RS 350 MK / RS 400 MK
USER MANUAL | KULLANIM KILAVUZU
• Keep the machne turned o and dsconnect cables when not n use.
• Before reparng the machne, remove all power connectons and/or connector plugs or turn o the
machne.
• Be careful when usng a long mans cable.
• Make sure all connectons are tght, clean, and dry.
• Keep cables dry, free of ol and grease, and protected from hot metal and sparks.
• Bare wrng can kll. Check all cables frequently for possble damage. If a damaged or an unnsulated
cable s detected, repar or replace t mmedately.
• Insulate work clamp when not connected to workpece to prevent contact wth any metal object.
• Make sure that the groundng of the power lne s properly connected.
• Do not use AC weld output n damp, wet, or confned spaces, or f there s a danger of fallng.
• Use AC output ONLY f requred for the weldng process.
• If AC output s requred, use remote output control f present on unt.
Addtonal safety precautons are requred when any of the followng electrcally hazardous
condtons are present:
• n damp locatons or whle wearng wet clothng,
• on metal structures such as oors, gratngs, or scaolds,
• when n cramped postons such as sttng, kneelng, or lyng,
• when there s a hgh rsk of unavodable or accdental contact wth the workpece or ground.
For these condtons, use the followng equpment n order presented:
• Semautomatc DC constant voltage (CV) MIG weldng machne,
• DC manual MMA weldng machne,
• DC or AC weldng machne wth reduced open-crcut voltage (VRD), f avalable.
Safety Precautions
• Turn o the electrc power.
• Use non-conductng materal, such as dry wood, to free the vctm from contact wth lve parts or wres.
• Call for emergency servces.
If you have frst ad tranng;
• If the vctm s not breathng, Admnster cardopulmonary resusctaton (CPR) mmedately after
breakng contact wth the electrcal source. Contnue CPR (cardac massage) untl breathng starts or
untl help arrves.
• Where an automatc electronc defbrllator (AED) s avalable, use accordng to nstructons.
• Treat an electrcal burn as a thermal burn by applyng sterle, cold (ced) compresses.
Prevent contamnaton, and cover wth a clean, dry dressng.
Procedures for
Electric Shock