Magnetek Elevator HPV1000 AC User manual

HPV1000 AC
HPV1000 AC Elevator Drive
Technical Manual
To properly use the product, read this manual thoroughly and retain for easy reference, inspection,
and maintenance. Ensure that the end user receives this manual.
TM7369 rev 01
© Magnetek Elevator 2018
HPV1000_Covers.fm Page 1 Wednesday, April 18, 2018 12:49 PM

MAGNETEK HPV1000 AC Elevator Drive Technical Manual
WARRANTY
Standard products manufactured by the Company are warranted to be free from defects in workmanship and
material for a period of one year from the date of shipment, and any products which are defective in
workmanship or material will be repaired or replaced, at the Company’s option, at no charge to the Buyer.
Final determination as to whether a product is actually defective rests with the Company. The obligation of the
Company hereunder shall be limited solely to repair or replace, at the Company’s discretion, products that fall
within the foregoing limitations, and shall be conditioned upon receipt by the Company of written notice of any
alleged defects or deficiency promptly after discovery and within the warranty period, and in the case of
components or units purchased by the Company, the obligation of the Company shall not exceed the
settlement that the Company is able to obtain from the supplier thereof. No products shall be returned to the
Company without its prior consent. Products which the company consents to have returned shall be shipped
prepaid f.o.b. the Company factory. The Company cannot assume responsibility or accept invoices for
unauthorized repairs to its components, even though defective. The life of the products the Company
depends, to a large extent, upon type of usage thereof and THE COMPANY MAKES NO WARRANTY AS TO
FITNESS OF ITS PRODUCTS FOR THE SPECIFIC APPLICATIONS BY THE BUYER NOR AS TO PERIOD
OF SERVICE UNLESS THE COMPANY SPECIFICALLY AGREES OTHERWISE IN WRITING AFTER
PROPOSED USAGE HAS BEEN MADE KNOWN TO IT.
This warranty does not apply to experimental products for which no warranty is made or given and Buyer
waives any claim thereto.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES,
EXPRESSED OR IMPLIED, INCLUDING, BUT LIMITED TO, ANY WARRANTY OF MECHANTIBILITY OR
OF FITNESS FOR A PARTICULAR PURPOSE AND BUYER HEREBY WAIVES ANY AND ALL CLAIMS
THEREFORE.
LIMITATIONS OF LIABILITY
IN NO EVENT SHALL MAGNETEK BE LIABLE FOR LOSS OF PROFIT, INDIRECT, CONSEQUENTIAL OR
INCIDENTAL DAMAGES WHETHER ARISING OUT OF WARRANTY, BREACH OF CONTRACT OR TORT.
Copyright © 2018 MAGNETEK.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted,
in any form, or by any means, mechanical, electronic, photocopying, recording, or otherwise, without the prior
written permission of Magnetek. No patent liability is assumed with respect to the use of the information
contained herein. Moreover, because Magnetek is constantly striving to improve its high-quality products, the
information contained in this manual is subject to change without notice. Every precaution has been taken in
the preparation of this manual. Nevertheless, Magnetek assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this
publication.

MAGNETEK HPV1000 AC Elevator Drive Technical Manual 1
Table of Contents
1 MODEL NUMBERS AND RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
3 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical Interconnections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Circuit Input Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Control Circuit Output Terminal Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Encoder Terminations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
4 KEYPAD OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Menu Navigation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Feedback Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5 PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Adjust Menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Configure Menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Utility Menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Display Menu Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
6 INSTALLATION STARTUP AND AUTOTUNE GUIDES. . . . . . . . . . . . . . . . . . . . . . . . . 32
Open-Loop Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Closed-Loop Startup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
PM Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
7 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Fault Codes, Causes and Possible Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
8 APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Single Contactor Operation – EN81-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
Zero Contactor Operation – EN81-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
CE Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
UL/cUL Standards Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Wire Gauge and Tightening Torque Specifications. . . . . . . . . . . . . . . . . . . . . . . . 67
EMC Guidelines Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
EMC Filters, Fuses and Dynamic Braking Resistors. . . . . . . . . . . . . . . . . . . . . . . 71
Drive Derating Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Installation Orientation and Spacing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
General Application Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Motor Application Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79

2MAGNETEK HPV1000 AC Elevator Drive Technical Manual
1 Model Numbers and Ratings
1 Model Numbers and Ratings
Note: All continuous current ratings based on an 8kHz carrier frequency except HPV1000-4112/4150 models, which are based on
5kHz.
For further details on drive derating at high switching frequencies, please refer to Drive Derating Data on page 71.
Drive Model Number Rated Power
(kW)
Continuous Output
Current Rating
Peak (max.
accelerating current
for 5’s)
Drive Input
Current
HPV1000-4009-BA-N02 4 9A 16A 10.4
HPV1000-4015-BA-N02 5.5 15A 26A 15
HPV1000-4018-BA-N02 7.5 18A 34A 20
HPV1000-4024-BA-N02 11 24A 48A 29
HPV1000-4031-BA-N02 15 31A 62A 39
HPV1000-4039-BA-N02 18 39A 78A 47
HPV1000-4045-BA-N02 22 45A 90A 43
HPV1000-4060-BA-N02 30 60A 120A 58
HPV1000-4075-BA-N02 37 75A 150A 71
HPV1000-4091-BA-N02 45 91A 182A 86
HPV1000-4112-CA-N02 55 112A 202A 105
HPV1000-4150-CA-N02 75 150A 270A 142

2 Mechanical Installation
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 3
2 Mechanical Installation
Dimensions
Model
HPV1000 Fig. Dimensions (mm) Weight (kg)
W H D W1 H0 H1 H2 H3 D1 t1 t2 d
4009-BA-N02
1
140 260 164 122 – 248 6 – 55 5 – M5 3.5
4015-BA-N02 140 260 167 122 – 248 6 – 55 5 – M5 3.9
4018-BA-N02 140 260 167 122 – 248 6 – 55 5 – M5 3.9
4024-BA-N02 180 300 167 160 – 284 8 – 55 5 – M5 5.4
4031-BA-N02 180 300 187 160 – 284 8 – 75 5 – M5 5.7
4039-BA-N02 220 350 197 192 – 335 8 – 78 5 – M6 8.3
4045-BA-N02
2
254 465 258 195 400 385 7.5 65 100 2.3 2.3 M6 23
4060-BA-N02 279 515 258 220 450 435 7.5 65 100 2.3 2.3 M6 27
4075-BA-N02 329 630 258 260 510 495 7.5 120 105 2.3 3.2 M6 39
4091-BA-N02 329 630 258 260 510 495 7.5 120 105 2.3 3.2 M6 39
4112-CA-N02 329 630 283 260 550 535 7.5 80 110 2.3 2.3 M6 43
4150-CA-N02 329 630 283 260 550 535 7.5 80 110 2.3 2.3 M6 45
4180-CA-N02 456 868 330 325 705 680 12.5 163 130 3.2 3.2 M10 85
4216-CA-N02 504 1038 350 370 800 773 13 238 130 4.5 4.5 M12 103
<(*
W1
H
H1H2
WDD1
t1
4-d
Figure 1
H1
H2
H0H3
H
W1
WDD1
t2
4-d
Max 10Max 10
Figure 2

4MAGNETEK HPV1000 AC Elevator Drive Technical Manual
3 Electrical Installation
3 Electrical Installation
Electrical Interconnections
Note: 1. The drive should be implemented in the system in a way so that a drive fault causes the safety chain to open. Always use terminal
MA-MB-MC for this purpose.
<1> Remove the jumper when installing a DC reactor. Models 4045 up to 4216 come with a built-in DC reactor.
<2> Never short terminals SP and SN, as doing so will damage the drive.
<3> Disconnect the wire jumper between H1-HC and H2-HC when utilizing the Safe Disable inputs.
Shield ground terminal
++
DM
DM
H1
H2
HC
R/L1
S/L2
T/L3
Fuse
P1
P2
C1
C2
Photo Coupler 1
Photo Coupler 2
Digital output
5 to 48 Vdc
2 to 50 mA
(default setting)
+

+
++
Never connect power supply lines
to the B2, +1, +2, B1 terminals
DC link choke
(option)
UX
Thermal relay
(option)
+

+
++
+
UX
S1
S2
S3
S4
S5
S6
S7
A1
A2
0V
AC
R
R
S
S
IG
HPV1000
Drive
B112 B2
2kΩ
S8
SC
0V
FM
AM
AC
E (G)
<1>
+24 V
+V
MA
M1
M2
MB
MC
Jumper Braking resistor
(option)
Logic Input 1
Logic Input 3
Logic Input 4
Logic Input 5
Logic Input 8
Multi-function
digital inputs
Sink / Source mode
selection wire jumper
(default: Sink)
Multi-function
analog inputs
Power supply +10.5 Vdc, max. 20 mA
Analog Input 1
-10 to +10 Vdc (20 kΩ)
Analog Input 2
-10 to +10 Vdc (20 kΩ)
−VPower supply, -10.5 Vdc, max. 20 mA
comm. RS485/422
max. 115.2 kBps
Termination resistor
(120 Ω, 1/2 W)
DIP
Switch S2
Fault
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
Multi-function analog output 1
-10 to +10 Vdc (2mA)
Multi-function analog output 2
-10 to +10 Vdc (2mA)
Main Circuit
Control Circuit
shielded line
twisted-pair shielded line
main circuit terminal
control circuit terminal
M3
M4
Multi-function relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
M5
M6
Multi-function relay output
250 Vac, max. 1 A
30 Vdc, max 1 A
(min. 5 Vdc, 10 mA)
SP
SN
FM
+
AM
Logic Input 2
Logic Input 6
Logic Input 7
M
U/T1
V/T2
W/T
U/T1
V/T2
W/T3
3
Ground
EDM (Safety Electronic Device Monitor)
Safe Disable inputs
PG-X3
Option Encoder
–
–
–
<2>
<3>
–
Figure 3
TB1
TB2
A+
A–
B+
B–
Z+
Z–
a+
a–
b+
b–
z+
z–
IP
IG
SD
FE
SG
A Channel
A-Channel
B Channel
B-Channel
Z Channel (if present)
Z-Channel (if present)
NC
CN3
12V
5V
Encoder
Voltage
Selection
+vdc
0v

3 Electrical Installation
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 5
Main and Control Circuit Wiring
Main Circuit Terminals
Note: Use terminal B1 and – terminals when installing the braking unit (CDBR type) to the drives with built-in braking transistor
(4009-4060).
Control Circuit Terminals
The figure below shows the control circuit terminal arrangement. The drive is equipped with screwless terminals.
DIP switch S2 and jumper S3 are located on the terminal board. Set them as described below.
Terminal Type
Function
400 V Class Model
HPV1000 4009 to 4039 4045, 4060 4075 to 4216
R/L1, S/L2, T/L3 Main circuit power supply input Connects line power to the drive
U/T1, V/T2, W/T3 Drive output Connects to the motor
B1, B2 Braking resistor Not available Available for connecting a braking
resistor or a braking resistor unit option
+2 • DC reactor connection
(+1, +2) (remove the
shorting bar between
+1 and +2)
• DC power supply
input (+1, –)
Not available For connection
• of the drive to a DC power supply
(terminals +1 and – are not UL
approved)
• of dynamic braking options
+1, –
DC power supply input
(+1, –)
• DC power supply
input (+1, –)
• Braking unit
connection (+3, –)
+3
– Grounding terminal
A – Terminal Block (TB 2) E – Terminal Block (TB 4)
B – Terminal Block (TB 5) F – DIP switch S2
C – Terminal Block (TB 1) G – Jumper S3
D – Terminal Block (TB 3)
S2 RS422/485 Termination Resistor
S3 Safe Disable Input
Sink/Source/External Supply Selection
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
M1 M2 M5
M3 M4 M6
MA MB MC
V+ AC V- A1 A2 FM AM AC P1 C1 P2 C2
E(G) HC H1 H2
DM+ DM- IG R+ R- S+ S-
Use a straight-edge screwdriver
with a blade width of max 2.5 mm
and a thickness of max 0.6 mm to
release the terminals
V+ AC V- A1 A2 FM AM AC P1 C1 P2 C2
E(G) HC H1 H2
DM+ DM- IG R+ R- S+ S-
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
E
D
C
M1 M2 M5
M3 M4 M6
MA MB MC
A B
G
F
<(*
Off On
Source External 24 Vdc
Power Supply
Sink

3 Electrical Installation
6MAGNETEK HPV1000 AC Elevator Drive Technical Manual
Control Circuit Input Terminal Functions
NOTICE: The wiring length to terminals HC, H1 and H2 should not exceed 30 m.
Type No. Terminal Name (Function) Function (Signal Level) Default Setting
Digital Inputs
S1 Multi-function input 1
Photocoupler
24 Vdc, 8 mA
Use the wire link between terminals SC and SN or between SC and
SP to select sinking or sourcing, and to select the power supply.
S2 Multi-function input 2
S3 Multi-function input 3
S4 Multi-function input 4
S5 Multi-function input 5
S6 Multi-function input 6
S7 Multi-function input 7
S8 Multi-function input 8
Digital Input
Power Supply
SC Multi-function input common Photocoupler, 24 Vdc, 8 mA
Use the wire link between terminals SC and SN or between SC and
SP to select sinking or sourcing, and to select the power supply.
SN 0 V
SP +24 Vdc
Safe Disable
Inputs
H1 Safe Disable input 1 24 Vdc, 8 mA
One or both open: Drive output disabled
Both closed: Normal operation
Internal impedance: 3.3 k∧
Off time of at least 1 ms
Set the S3 jumper to select sinking or sourcing, and to select the
power supply.
H2 Safe Disable input 2
HC Safe Disable function common Common for the Safe Disable function
Analog Inputs
+V Power supply for analog inputs 10.5 Vdc (max. allowable current 20 mA)
–V Power supply for analog inputs -10.5 Vdc (max. allowable current 20 mA)
A1 Multi-function analog input 1 -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k∧)
A2 Multi-function analog input 2 -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 k∧)
AC Analog Input common 0 V
E (G) Ground for shielded lines and option cards –

3 Electrical Installation
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 7
Sinking/Sourcing Mode (NPN/PNP Selection)
Use a wire link between terminals SC and SP or SC and SN to select between Sink mode, Source mode or external power
supply for the digital inputs S1 to S8 as shown below (Default: Sink mode, internal power supply).
Note: Never short terminals SP and SN as doing so will damage the drive.
Internal Power Supply – Sinking Mode (NPN) (default) External Power Supply – Sinking Mode (NPN)
Internal Power Supply – Sourcing Mode (PNP) External Power Supply – Sourcing Mode (PNP)
SC
S8
S7
24 Vdc
SP
SN
SC
S8
S7
24 Vdc
SP
SN
External
24 Vdc ± 10%
SC
S8
S7
24 Vdc
SP
SN
SC
S8
S7
24 Vdc
SP
SN
External
24 Vdc ± 10%

3 Electrical Installation
8MAGNETEK HPV1000 AC Elevator Drive Technical Manual
Control Circuit Output Terminal Functions
NOTICE: When connecting a reactive load such as a relay coil to a photo coupler output, attach a flywheel diode to the load (relay coil)
like shown below. Ensure the diode rating is greater than the circuit voltage.
Encoder Terminations
When the HPV1000 is used with an encoder the following points should be noted:
• Use twisted pair cable with shield terminated at drive end only.
• Encoder wiring should be routed at least 30cm from motor cable or power.
• Continuity of wires and shields should be maintained from the encoder through to the controller, avoiding the use of
terminals in a junction box.
• The shield and shield drain wires must be insulated from other objects. This helps to minimize radiated and induced
noise problems and magnetically induced ground loops.
• Use direct motor mounting without couplings where possible.
• Should the encoder to be connected to the motor via a coupling, the encoder should not oscillate when the motor is
turning, as this will result in a compromised ride quality and possibly drive faults occurring.
• When attempting to configure a drive for closed loop/PM operation an option card is required, when a standard
Incremental encoder is used the PG-X3 option card is required, for EnDat encoders the PG-F3 card is required.
For the correct termination information please refer to Closed-Loop Startup on page 34 and PM Startup on page 37.
Type No. Terminal Name Function (Signal Level) Default Setting
Fault Relay
MA N.O. output
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
Minimum load: 5 Vdc, 10 mA
MB N.C. output
MC Fault output common
Multi-Function
Relay Output
M1 Multi-function Relay output 1
M2
M3 Multi-function Relay output 2
M4
M5 Relay output 3
M6
Multi-Function
Photocoupler
Output
P1 Photocoupler output 1
Photocoupler output 48 Vdc, 2 to 50 mA
C1
P2 Photocoupler output 2
C2
Monitor Output
FM Analog monitor output 1 -10 to +10 Vdc, 0 to +10 Vdc
AM Analog monitor output 2
AC Monitor common 0 V
Safety Monitor
Output
DM+ Safety monitor output Outputs status of Safe Disable function. Closed when both Safe
Disable channels are closed. Up to +48 Vdc 50 mA.
DM– Safety monitor output common
DC Power
Supply (max 48 V)
Flywheel diode
Reactive
load I (max 50 mA)

4 Keypad Operation
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 9
4 Keypad Operation
Operator Power Up
When the operator is powered up, the Operator will display the drive software and the Operator software for a second
after a Magnetek Logo splash screen.
The software versions shown in this screen can be viewed in the drive U6 sub-menu.
Operator LEDs
The Operator has two operational status LEDs: one ALARM LED and one RUN LED.
Figure 1
Figure 4 Operator Status LED
Alarm (ALM) LED Operation
When the drive detects an alarm that does not warrant a drive operation shut down, the ALM LED will begin to flash red.
If the drive detects a fault (drive operation shut down), the ALM LED will be a solid red light. Refer to Troubleshooting
on page 41 for more details.
RUN LED Operation
The RUN LED will turn green when the drive is commanded to run.
Alarm / Fault Display
When the drive detects an alarm or a fault, it will display the name and the code on a splash screen (as shown below).
Refer to Troubleshooting on page 41 for more details.
red ALARM
LED
green RUN
LED

4 Keypad Operation
10 MAGNETEK HPV1000 AC Elevator Drive Technical Manual
Figure 2
Figure 5 Alarm/Fault Splash Screen
To remove the splash screen, press the F2 key to select the reset.
Operator Keys
The Operator has eight functional keys as shown below:
Figure 3
Figure 6 Operator Keys
Menu Navigation
The menu operates on three levels: the menu level, the sub-menu level and the entry level. At the menu level, it allows
the user to navigate between menus or sub-menus. At the sub-menu level, it allows users to navigate between sub-menus
or menu items. At the entry level, it allows the user to change values or select different options.
PF
Input Pha Loss
RESET
F1 Key F2 Key
Up Key
Left Key Right Key
Escape
Key Down Key
Enter Key

4 Keypad Operation
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 11
Menu Navigation at the Menu Level
The menu level (such as the D0, A0, C0, U0, and F0) is the top level display that allows the user to navigate between
sub-menus within a menu level. For example, the user will be able to navigate the A1 - A5 sub-menus if the A0 menu
level is being viewed.
At the menu level, the up and down arrow keys cause the display to show the sub-menus of the menu level the user is in.
Using the left or right key will cause the display to move to a different menu level. At the end of either the menu level list
or the sub-menu level list (either left, right, up, or down), pressing the same key will cause a wrap-around.
Each menu will remember the last accessed sub-menu. The left and right arrow keys will navigate between these last
active sub-menus shown in Figure 7.
Note: This remembrance of the last active sub-menu is volatile and will be lost at power down.
Navigation at the Sub-Menu Level
To access the sub-menu from the menu level, press the “ENTER” key when the display is showing you the sub-menu you
would like to go into. While in the sub-menu level, the text “SUB” will be shown in between the arrows on the screen as
shown in Figure 7. At the sub-menu level, the positioning keys work slightly different than they did at the menu level.
The up and down arrow keys now select separate parameters in the sub-menu.
At any time while in the sub-menu, pressing the “ESC” key will return the display to the menu level. Upon exiting a
sub-menu via the “ESC” key, the last viewed parameter is “remembered”. The next time that same sub-menu is entered,
it is entered at the “remembered” parameter.
This feature can be used to obtain quick access to two monitor values. Two menus, one labeled Display 1 D0 and one
labeled Display 2 D0, have the same display items. One item can be selected under the Display 1 menu and another under
the Display 2 menu. The left and right arrow keys can then be used to move back and forth between these two display
parameters.
Note: This remembrance of sub-menus and sub-menu items is volatile and is lost at power down.
D1
ELEVATOR
DATA
D2 POWER
DATA
D1
ELEVATOR
DATA
D2 POWER
DATA
A1 DRIVE
A2 S-
CURVES
A3
MULTISTEP
REF
A4 POWER
CONVERT
A5 MOTOR
C1 USER
SWITCHES
C2 LOGIC
INPUTS
C3 LOGIC
OUTPUTS
C4 ANALOG
OUTPUTS
C5 ANALOG
INPUT
U1
PASSWORD
U3 UNITS
SELECTION
U5 RESTORE
DEFAULTS
U6 DRIVE
INFO
U7
LANGUAGE
SELECT
U8 BASICS
U9
AUTOTUNE
F1 ACTIVE
FAULT
D0 DISPLAY 1 D0 DISPLAY 2 A0 ADJUST C0 CONFIGURE U0 UTILITY F0 FAULTS
F2 PRE
FAULT INFO
F3 FAULT
HISTORY
F4 CLR FLT
HISTORY
U2
MODIFIED
CONST
U10 ALTERNATE
NAV
U13 PARAM
BACKUP
F5 RESET
FAULTS

4 Keypad Operation
12 MAGNETEK HPV1000 AC Elevator Drive Technical Manual
Navigation at the Entry Level
To access the entry level from the sub-menu level, press the “ENTER” key on the parameter while it is being displayed.
While in the entry level, the text “Ent” will be displayed in between the arrows on the screen as shown in Figure 7. At
the entry level, the functions of the keys are redefined. The “ESCAPE” key remains as the key used to move back to the
higher level (in this case to the sub-menu level). The left and right arrow keys are used as cursor positioning keys and the
up and down arrow keys are used as increment and decrement keys.
Figure 4
Figure 7 Operator Navigation
-INFO-
D0 DISPLAY 2
D1 ELEVATOR DATA
-INFO-
A0 ADJUST
A1 DRIVE
-INFO-
C0 CONFIGURE
C1 USER SWITCHES
< <
>>
-INFO-
D0 DISPLAY 2
D2 POWER DATA
-INFO-
A0 ADJUST
A1 DRIVE
-INFO-
C0 CONFIGURE
C2 LOGIC INPUTS
<
>
D1
Speed Reference
0.0 m/s
- - - - - - - - - - - - - - - - - - - - -
A1 Contract Car Spd
2.0 m/s
C1
D1
Speed Command
0.0 m/s
- - - - - - - - - - - - - - - - - - - - -
A1
Contract Car Spd
2.0 m/s
- - - - - - - - - - - - - - - - - - - - -
C1
Spd Command Src
Multi-Step Speed
- - - - - - - - - - - - - - - - - - - - -
< <
>>
<
>
<
<
> >
READY/RUN
ESC
ENTER
READY/RUN
ESC
ENTER
READY/RUN
ESC
ENTER
READY/RUN
ESC
ENTER
READY/RUN
ESC
ENTER
SUB SUB SUB
SUB Ent Ent
- - - - - - - - - - - - - - - - - - - - - - -
Min: 0.0
Max: 3000.0 <400.0>
Spd Command Src
Multi-Step Speed
- - - - - - - - - - - - - - - - - - - - - - -
Now: 0, Sel: 0
Default: < 0 >

4 Keypad Operation
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 13
Feedback Mode Selection
When the drive is first powered up, the appropriate control modes must be selected using BASICS (U8) menu to match
the application. Note that Closed Loop Vector modes require encoder feedback cards. The table below indicates possible
control modes depending on the motor type and shows the required encoder feedback card.
Machine Type Control Mode U8 Setting Encoder Option Card
Induction motor without encoder V/f Control Open Loop No card required
Open Loop Vector Control Open Loop No card required
Induction motor with incremental encoder Closed Loop Vector Control Closed Loop PG-B3 / PG-X3
Permanent magnet motor with EnDat 2.1/01,
EnDat 2.2/01, EnDat 2.2/22 encoder or Hiperface
encoder
Closed Loop Vector Control for PM motors PM PG-F3
Permanent magnet motor with ERN1387 encoder Closed Loop Vector Control for PM motors PM PG-E3

14 MAGNETEK HPV1000 AC Elevator Drive Technical Manual
5 Programming
5 Programming
Adjust Menu Parameters
Table 1 Drive A1 Submenu
A1 Parameter Name Description Units Default
Contract Car Spd
Sets the elevator contract car speed. The value entered here will be the
number that is displayed on the drive when commanded to run at high
speed.
m/s 2.0
Contract Mtr Speed Motor speed (in rpm) that will allow the elevator to travel at Elevator
Contract Car Speed. RPM 1130.0
Response <3>,<4>
Sets the sensitivity of the drive's speed regulator in terms of the speed
regulator bandwidth in radians. The responsiveness of the drive as it
follows the speed reference will increase as this number increases. If
the number is too large, the motor current and speed will become
jittery. If this number is too small, the motor will become sluggish.
Rad/sec <3>,<4> 10.0 <3>,<4>
Inertia <3>,<4> Sets the equivalent of the system inertia in terms of the time it takes
the elevator to accelerate to motor base speed at rated torque. Sec <3>,<4> 2.00 <3>,<4>
Encoder Pulses This parameter sets the pulses per revolution the drive receives from
the encoder. PPR 1024 <1>,<2>,<3>
2048 <4>
Mtr Torque Limit <2>,<3>,<4> Sets the maximum torque allowed during the motoring mode. % <2>,<3>,<4> 200.0 <2>,<3>,<4>
Regen Torq Limit <2>,<3>,<4> Sets the maximum regenerative torque allowed during the
regeneration mode. %<2>,<3>,<4> 200.0 <2>,<3>,<4>
Trq Lim Msg Dly <1>,<2>,<4> This parameter determines the amount of time the drive is in torque
limit before the Torque Limit alarm is declared. Sec <1>,<2>,<4> 01.0 <1>,<2>,<4>
Gain Change Level <3>,<4> Sets the speed level at which the Response (A1) gain will begin to be
reduced for low gain mode. %<3>,<4> 100.0 <3>,<4>
Gain Reduce Mult <3>,<4> This parameter is the percentage that the Response (A1) value will
change to when in low gain mode. %<3>,<4> 100 <3>,<4>
Contact Flt Time
When external logic outputs are used to control the closing of the
motor contactor, this parameter sets the amount of time delay at start
until the drive output is enabled and current flows.
And when external logic inputs are used to confirm the closing of the
motor contactor, this parameter sets time the drive should expect the
motor contactor confirmation signal to be made before a Contactor
Fault is declared.
Sec 00.10
Notch Frequency <3>,<4> Sets the center frequency of the notch filter. Hz <3>,<4> 20 <3>,<4>
Notch Depth <3>,<4> Sets the attenuation level of the notch filter. % <3>,<4> 0<3>,<4>
Tach Rate Gain <3>,<4> Setting of this parameter helps with reducing the effects of rope
resonance. -0.0
<3>,<4>
Inner Loop Xover <3>,<4> This parameter sets the frequency of the inner loop speed regulator - 10.0 <3>,<4>
Auto Restarts
Sets the number of times the drive may attempt to reset after the
following faults occur: Ground Fault, Phase Loss, Overcurrent,
Overvoltage, Braking Transistor Fault, Heatsink Error, Motor
Overload, Drive Overload, Overtorque Detection 1, Overtorque
Detection 2, Undertorque Detection 1, Undertorque Detection 2.
-0
Brake Pick Delay <1>,<2>
In Open Loop modes when external logic outputs are used to control
the mechanical brake, this is the time delay from a drive run command
until the brake is picked. This time delay needs to be set for the
following: have DC injection current before the mechanical brake is
picked and have DC injection current after the mechanical brake is
picked to allow the brake to fully open.
Sec <1>,<2> 0.20 <1>,<2>
Brake Drop Delay <1>,<2>
In Open Loop modes when external logic outputs are used to control
the mechanical brake and ramp to stop is selected, this parameter sets
the time delay to set the brake after decelerating to the DC Stop Freq.
This time delay needs to be set for the following: have DC injection
current before the mechanical brake is closed and after the mechanical
brake is picked to allow the brake to fully open.
Sec <1>,<2> 0.10 <1>,<2>
Brake Pick Time Determines the amount of time the drive allows for the brake to lift
and close. Sec 0.10

5 Programming
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 15
AB Zero Spd Lev <3>,<4> This parameter sets the speed point that will be considered as zero
speed for the auto brake function. %<3>,<4> 0.00 <3>,<4>
AB Off Delay <3>,<4>
This parameter determines the time after zero speed is reached (level
determined by the AB ZERO SPD LEV (A1) parameter) that the
Autobrake logic output goes false.
Sec <3>,<4> 0.00 <3>,<4>
Brake Open Delay This sets how long the drive should wait after a RUN before the brake
is picked with Brake Control (C3). Sec 0.20
Brake Fault Time This parameter sets the time allowed for the brake pick feedback not
to match the brake pick command before a Brake Pick Fault occurs. ms 500
Brake Close Dly This sets how long the drive should wait before the brakes are
dropped with Brake Control (C3). Sec 0.10
DC Start Level <1>,<2> Determines the amount of current to use for DC Injection at start. Set
as a percentage of the drive rated current. %<1>,<2> 50 <1>,<2>
DC Stop Level <1>,<2> Determines the amount of current to use for DC Injection at stop. Set
as a percentage of the drive rated current. %<1>,<2> 50 <1>,<2>
DC Stop Freq
Determines the speed to begin applying DC Injection (or Position
Lock) when the drive is ramping to stop (C1 Stopping Mode = Ramp
to Stop).
Set as a percentage of the maximum output frequency (A5 Rated
Motor Frequency).
%
2.400 <1>
1.000 <2>
0.200 <3>
0.350 <4>
DC Brk TimeStart
Determines how long the drive should perform DC Start Level (A1).
OR
In Closed Loop Vect (U8) or PM ClosedLoopVct (U8) mode, this
parameter determines how long Position Lock should be performed at
the start.
A setting of 0.00 disables this function.
Sec 0.40
DC Brk Time Stop
Determines how long the drive should perform DC Injection at stop.
OR
In Closed Loop Vect (U8) or PM ClosedLoopVct (U8) mode, this
parameter determines how long Position Lock should be performed at
the stop.
A setting of 0.00 disables this function.
Sec 0.60
Pos Lock P Gain <3>,<4> Sets the proportional gain for the speed regulator during Position
Lock. If this is set too high, vibration can be introduced. -40.00 <3>
10.00 <4>
Pos Lock I Time <3>,<4> Sets the integral time for the speed regulator during Position Lock. If
this is set too low, vibration can be introduced. - 0.100 <3>,<4>
Pos Lock Gain 1 <3>,<4>
Sets gain levels for the Position Lock function at the start of a run.
Setting too low of a gain will cause the drive to be less responsive.
Setting too high of a gain will cause vibration.
005 <3>,<4>
Pos Lock Gain 2 <3>,<4>
Sets gain levels for the Position Lock function at the start of a run.
Setting too low of a gain will cause the drive to be less responsive.
Setting too high of a gain will cause vibration.
000.00 <3>,<4>
Pos Loc Stp Gain <3>,<4>
Sets the Position Lock gain at the stop. Setting too low of a gain will
cause the drive to be less responsive. Setting too high of a gain will
cause vibration.
005 <3>,<4>
Pos Loc Stp Time <3>,<4>
Determines the reduction rate used to bring the internal torque
reference value down to zero after Position Lock at Stop has finished.
Rate = (Torque 300%/ Pos Loc Stp Time)
ms <3>,<4> 100 <3>,<4>
Pos Loc B-width <3>,<4> Determines the bandwidth around the lock position in which a digital
output programmed for Zero Servo End (C3) is active. 00010 <3>,<4>
Overspd Det Lvl <3>,<4> Sets the speed at which an Overspeed fault is declared as a percentage
of Contract Car Speed (A1). %<3>,<4> 115 <3>,<4>
Overspd Det Time <3>,<4> Sets the time in seconds for an overspeed situation to trigger an
Overspeed Fault. Sec <3>,<4> 1.0 <3>,<4>
PM Accel Limit <4> Determines the how fast a PM motor can accelerate before an
overacceleration fault is triggered. -<4> 1.5 <4>
A1 Parameter Name Description Units Default

5 Programming
16 MAGNETEK HPV1000 AC Elevator Drive Technical Manual
Spd Dev Low Lvl <3>,<4>
When the difference between the speed reference and the speed
feedback value exceeds this setting for the time set in Dev Low Time
(A1), the Speed Deviation Low digital output is open.
Setting of 0.0 disables this feature (aka. output will always be closed).
%<3>,<4> 10.0 <3>,<4>
Spd Dev Low Time <3>,<4>
When the difference between the speed reference and the speed
feedback value exceeds the level in Dev Low Level (A1) for this time
setting, the Speed Deviation Low digital output will open.
Sec <3>,<4> 0.50 <3>,<4>
Speed Dev Alm Lvl <3>,<4>
When the difference between the speed reference and the speed
feedback value exceeds this setting for the time set in Alarm Time
(A1), a Speed Dev alarm is generated.
A setting of 0.0 disables this feature.
%<3>,<4> 15.0 <3>,<4>
Spd Dev Alm Time <3>,<4>
Defines the time the Speed Feedback (D1) signals needs to be in the
range of Speed Reference (D1) before a Speed Dev alarm is declared.
The range is defined by Spd Dev Alm Lvl (A1).
Sec <3>,<4> 00.10 <3>,<4>
Spd Dev Flt Lvl <3>,<4>
When the difference between the speed reference and the speed
feedback value exceeds this setting for the time set in Fault Time
(A1), a Speed Dev fault is generated.
A setting of 0.0 disables this feature.
%<3>,<4> 25.0 <3>,<4>
Spd Dev Flt Time <3>,<4>
Defines the time the Speed Feedback (D1) signals needs to be in the
range of Speed Reference (D1) before a Speed Dev Fault is declared.
The range is defined by Spd Dev Flt Lvl (A1).
Sec <3>,<4> 00.50 <3>,<4>
PreTrq Time <3>,<4>
Sets a time constant for the torque reference to reach 300%. Enabled
by setting an analog terminal for torque compensation.
Effective only when Trq Comp Type (C1) is set to Pre-torque.
ms <3>,<4> 500 <3>,<4>
PreTrq Dec Freq <3>,<4>
Sets the speed level for torque compensation to diminish.
A setting of 0.0 disables this function.
Effective only when Trq Comp Type (C1) is set to Pre-torque.
Hz <3>,<4> 0.0 <3>,<4>
PreTrq Dec Time <3>,<4>
Sets the time for torque compensation to diminish once motor speed
reaches the level set in TrqCmpFadeoutSpd (A1).
Effective only when Trq Comp Type (C1) is set to Pre-torque.
ms <3>,<4> 1000 <3>,<4>
Slip Comp Gain M <1>,<2> Slip compensation for leveling speed in the motoring region. - 0.7 <1>,<2>
Slip Comp Gain R <1>,<2> Slip compensation for leveling speed in the regenerative region. - 1.0 <1>,<2>
Trq Det Dly Time <1>,<2> Sets a delay time before detecting torque for slip compensation. ms <1>,<2> 1000 <1>,<2>
Trq Det FltrTime <1>,<2> Sets the filter time constant applied to the torque signal used for the
slip compensation value calculation. ms <1>,<2> 500 <1>,<2>
Slip Comp Gain <2>,<3> Sets the gain for the motor slip compensation function. - 1.0 <2>,<3>
Slip Comp Time <2> Adjusts the slip compensation function delay time. ms <2> 2000 <2>
Slip Comp Limit <2> Sets an upper limit for the slip compensation function as a percentage
of motor rated slip. %<2> 200 <2>
Torq Comp Gain <1>,<2> Sets the gain for the automatic torque (voltage) compensation
function and helps to produce better starting torque. -1.00
<1>,<2>
Torq Comp Time <1>,<2> Sets the torque compensation filter time. ms <1>,<2> 200 <1>
50 <2>
Zero Speed Level Sets the detection level for Zero Speed output. % 80.0
Zero Speed Width Sets the width for Zero Speed output. % 4.0
SpdAgreeLvl +/-
Sets the speed detection level for digital output functions SpdRef /Out
Agr (C3), SpdRef /Set Agr (C3), Spd Detection 3 (C3), and Spd
Detection 4 (C3).
%0.0
SpdAgreeWdth +/-
Sets the range of the speed detection for digital outputs SpdRef /Out
Agr (C3), SpdRef /Set Agr (C3), Spd Detection 3 (C3), and Spd
Detection 4 (C3).
%4.0
Run Delay Time Sets the time that must pass after the Up/Down command is entered
until the drive internal Run command is set and the ride is started. Sec 0.00
A1 Parameter Name Description Units Default

5 Programming
MAGNETEK HPV1000 AC Elevator Drive Technical Manual 17
Contactor DO Dly
Determines the delay time between shutting off the output of the drive
and resetting the contactor control output (C3 'Close Contact') in order
to release the motor contactor after a run has finished.
Sec 0.10
Load Sense Time Sets the time to perform Light Load Direction Search. Sec 1.0
Load Sense Speed Sets the speed reference (percent of contract car speed) to use during
Light Load Direction Search. %5.00 <1>,<2>,<3>
10.00 <4>
Rescue Trq Limit Sets the maximum motor torque when the drive is in Rescue
Operation Mode. % 100
UPS Power Rating Sets the capacity of the UPS used when the drive is in Rescue
Operation Mode. kVA 0
DCVoltLvl@Rescue Sets the DC bus voltage the drive should expect when the drive is in
Rescue Operation Mode. V0
PS ReuctnDetLvl Determines at which level of backup power supply deterioration a
PF5 fault is triggered in Rescue Operation. %80
FieldForce Limit <2>,<3>
Sets the maximum limit of the excitation current command during
magnetic field forcing. A setting of 100% is equal to motor no-load
current. Disabled only during DC injection Braking.
%<2>,<3> 400 <2>,<3>
Mtr Mag Flt Time Sets a delay time to let the drive produce no-load current in the
induction motors before the Starting Current Fault is declared. ms 0200
Ser1 Spd Filter
Applies a filter when Spd Command SRC (C1) is set to Serial and
Serial Mode (C1) is Mode 1.
A setting of 0.00 s disables this feature.
Sec 0.00
Spd Input Filter <3>,<4> Filter applied to the speed feedback and commanded speed before the
E-Reg Process ms <3>,<4> 002 <3>,<4>
Mains Dip Speed
This parameter sets the percentage of contract speed for the speed to
be reduced when the drive goes into 'low voltage' mode. The Mains
Dip function is enabled by the Mains Dip Enable (MAINS DIP
ENA(C1)) parameter. When the drive goes into 'low voltage' mode, it
reduces the speed by the percentage defined by this parameter. 'Low
voltage' mode is defined as when the drive declares a UV alarm,
which is defined by the Input line-to-line voltage (INPUT L-L
VOLTS(A4)) parameter and the Undervoltage.
% 25.00
Ser2 Res CrpTime
When in Serial Mode 2 and SER2 FLT MODE (C1)=rescue, this
parameter defines the maximum time the drive will continue to run at
rescue creep speed (defined by SER2 RS CRP SPD (A1) parameter)
when reacting to a serial fault. The time is defined as the time running
at creep speed. It does not include the time it takes to decelerate to
creep speed.
Sec 180
Ser2 Res Crp Spd
When in Serial Mode 2 and SER2 FLT MODE (C1)=rescue, this
parameter defines the creep speed that will be used in the "rescue
mode".
m/s 0.00
Ser2 Fault Tol
When in Serial Mode 2, this parameter defines the maximum time that
may elapse between valid run time messages while in serial run mode
before a serial fault is declared.
Sec 0.50
Ser2 Insp Spd
When in Serial Mode 2, this parameter defines the inspection speed to
be used. To run in inspection speed via serial mode 2 requires that the
run command for inspection speed come from two sources, a
command sent in a serial message and via hardware as a logic input
defined as "SER2 INSP ENA".
m/s 0.00
<1> Parameter accessible in V/f control mode
<2> Parameter accessible in Open Loop Vector control mode
<3> Parameter accessible in Closed Loop Vector control mode
<4> Parameter accessible in PM Closed Loop Vector control mode
A1 Parameter Name Description Units Default

5 Programming
18 MAGNETEK HPV1000 AC Elevator Drive Technical Manual
Table 2 S-Curves A2 Submenu
A2 Parameter Name Description Units Default
Accel Rate 0 Acceleration Rate Limit m/s20.80
Decel Rate 0 Deceleration Rate Limit m/s20.80
Accel Jerk In 0 Rate of increase of acceleration, up to ACCEL RATE, when
increasing elevator speed m/s30.60
Accel Jerk Out 0 Rate of decrease of acceleration to zero when approaching contract
elevator speed m/s30.60
Decel Jerk In 0 Rate of increase of deceleration, up to DECEL RATE, when
decreasing elevator speed m/s30.60
Decel Jerk Out 0 Rate of decrease of deceleration to zero when slowing the elevator to
zero or level speed m/s30.60
Accel Rate 1 Acceleration Rate Limit m/s20.80
Decel Rate 1 Deceleration Rate Limit m/s20.80
Accel Jerk In 1 Rate of increase of acceleration, up to ACCEL RATE, when
increasing elevator speed m/s30.60
Accel Jerk Out 1 Rate of decrease of acceleration to zero when approaching contract
elevator speed m/s30.60
Decel Jerk In 1 Rate of increase of deceleration, up to DECEL RATE, when
decreasing elevator speed m/s30.60
Decel Jerk Out 1 Rate of decrease of deceleration to zero when slowing the elevator to
zero or level speed m/s30.60
Accel Rate 2 Acceleration Rate Limit m/s20.80
Decel Rate 2 Deceleration Rate Limit m/s20.80
Accel Jerk In 2 Rate of increase of acceleration, up to ACCEL RATE, when
increasing elevator speed m/s30.60
Accel Jerk Out 2 Rate of decrease of acceleration to zero when approaching contract
elevator speed m/s30.60
Decel Jerk In 2 Rate of increase of deceleration, up to DECEL RATE, when
decreasing elevator speed m/s30.60
Decel Jerk Out 2 Rate of decrease of deceleration to zero when slowing the elevator to
zero or level speed m/s30.60
Accel Rate 3 Acceleration Rate Limit m/s20.80
Decel Rate 3 Deceleration Rate Limit m/s20.80
Accel Jerk In 3 Rate of increase of acceleration, up to ACCEL RATE, when
increasing elevator speed m/s30.60
Accel Jerk Out 3 Rate of decrease of acceleration to zero when approaching contract
elevator speed m/s30.60
Decel Jerk In 3 Rate of increase of deceleration, up to DECEL RATE, when
decreasing elevator speed m/s30.60
Decel Jerk Out 3 Rate of decrease of deceleration to zero when slowing the elevator to
zero or level speed m/s30.60
Fast Stop Time Used when a Fast Stop is invoked. m/s22.0