Magneti Marelli ATF EXTRA PRO User manual

USER MANUAL
Universal Automatic Machine
for the Automatic Transmission Fluid Exchange
ATF EXTRA PRO PRO
FULL AUTOMATIC

2 USER MANUAL
No part of this manual may be reproduced in any form without prior written consent by the manufacturer.
The manufacturer reserves the right to make improvements or changes in its instruments at any time and
without prior notice.
Other product names and companies mentioned in this document may be registered trademarks registered by
the respective owners.
IMPORTANT !
We recommend you thoroughly read the instructions provided in this manual before switching on
the device.
This will enable you to obtain excellent performance and reliability over time.
Store this manual close to the device for quick reference by operators!
The Manufacturer shall not be liable for failures or other consequences deriving from incorrect
procedures on the part of the User.

3 USER MANUAL
Dear Customer,
Congratulations on your purchase of an ATF EXTRA PRO PRO, a new system for washing and replacing
automatic transmission fluid.
The safety instructions provided below are guidelines to help you use the System under conditions of
maximum safety.
Every device that uses chemical substances is potentially dangerous if the user is not familiar with the
operating instructions or if the instructions are not accurate.
This manual is to be considered an integral part of the instrument as it contains general instructions for
correct use of the device.
We therefore invite you to carefully read through the instructions before switching on the device, to
adequately train operators and to store the manual for future reference. These good practices shall ensure that
you obtain from the instrument top performance and reliability over time.

4 USER MANUAL
INDEX
1
SAFETY RULES PAG. 5
1.1
OF ATF EXTRA PRO PAG. 5
1.2
OF THE USER PAG. 6
1.3
DISPOSAL PAG. 7
2
MAIN FEATURES PAG. 7
3
DESCRIPTION PAG. 8
3.1
ATF EXTRA PRO PARTS PAG. 9
4
DELIVERY TRANSPORT AND START UP PAG. 10
4.1
DELIVERY AND INSTALLATION PAG. 10
4.2
TRANSPORT PAG. 10
5
USE PREPARATION PAG. 11
5.1
PREPARING THE ATF EXTRA PRO PAG. 11
5.2
PREPARING THE VEHICLE PAG. 12
5.3
CONNECTION TO THE TRANSMISSION PAG. 13
6
USE PAG. 14
6.1
AUTOMATIC CYCLE PAG. 14
6.2
MANUAL FUNCTION PAG. 16
7
SERVICE PAG. 20
8
PRINTER PAG. 22
9
ATF EXTRA PRO MAINTENANCE PAG. 23
9.1
OIL FILTERS MAINTENANCE PAG. 23
9.2
PRINTER PAPER REPLACEMENT PAG. 24

5 USER MANUAL
1. SAFETY RULES
1.1 Of ATF EXTRA PRO PRO
Carefully read this manual before using the unit.
Forbid the use of this device to any non-allowed persons.
Do not remove or make illegible tags or danger, obligatory or forbidden signals.
Do not connect the unit to voltage or frequency other than those indicated on the plate.
Use the device only in dry places, sufficiently light and well aired.
Do not expose the device to warm sources.
Do not bump the device.
During transport or handling, ensure that there are no other objects on the instrument to prevent them from
falling.
Do not move the device pulling it with the cables connected.
Do not to cling to the cap, of the auxiliary tank, during handling of the device.
Do not wet the device and protect it from any direct contact with the rain.
Do not clean the device with products that may make damages on the plastic box or LCD.
Only qualified staff must do maintenance.
It is avoid the opening of the device by not authorized personals.
Do not repair blown or defective fuses but replace them with fuses having equivalent characteristics.
WARNING
If used correctly and in accordance with the instructions provided by the manufacturer. this
instrument present no hazard for operators.
The manufacturer shall not be liable for failures and other consequences deriving from
incorrect operations on the part of operators.

6 USER MANUAL
1.2 Of the user
Carefully read this manual before using the unit.
Keep protective wearing and behave properly.
Always wear glasses protection when working on the piping system of the vehicle’s transmission, to protect
your eyes from violent jets of hot liquid. Do not use common glasses, but only security glasses.
Observe the safety zone during the lifting of the vehicle. Is not admitted the presence of unauthorised
persons in the proximity of the operational area when lifting or when the vehicle has already raised.
Always clean up the floor, in the event of a spill of fluid, because it can cause falls.
Use only the supply cables supplied and ensure that the insulation is in good condition.
Do not touch the high-tension cables present into the engine compartment when this is operating.
Stop the vehicle using the parking brake, (if the vehicle is equipped with), insert running idle, (or in case of
automatic gear, parking position), and lock the wheels.
Inside the exhaust gas of the vehicles, both diesel and gasoline are present many poisonous substances
dangerous for the health. It is necessary to assure a good ventilation of the room and anyway into closed
rooms it is obligatory the use of a suction system.
Pay attention to the moving devices on the vehicle. Particularly the electric fans may start even when the
vehicle is switched off.
Use proper protections in case the noise emissions are more than the prescription of the law.
Do not smoke, and do not use free flames or sparks sources near to the vehicle.
Protect the face, arms and legs to avoid contact with hot surfaces of the vehicle.
Be careful when you are operating near to the converter.
Do not unscrew the radiator cap while the engine is running or still warm.
Do not let tools near the battery to avoid accidental contacts.

7 USER MANUAL
Always obtain the MDS of materials used and follow what it being reported on that.
1.3 Disposal
Separate electrical, electronic, plastic and ferrous parts before demolishing the instrument.
Dispose of the material in recycling bins as required by local regulations in force.
2. MAIN FEATURES
Power Supply:
12 Vdc (Vehicle battery).
Display:
Back lighted LCD,4 lines x 20 characters, alphanumeric
Printer:
Thermal, 24 columns.
Hardware:
Electronic control board and control microcontroller
Pump:
Maximum Flow = 5,5 litres/min;
Minimum Flow = 4,5 litres/min;
Maximum Pressure =9 bar
Dimensions:
W = 660 mm, H = 1175 mm, D = 510 mm
Weight:
~55 Kg
Operating temperature:
+ 5 ° C ÷+ 40°C

8 USER MANUAL
3. DESCRIPTION
Automobile manufacturers continue to offer a vast range of vehicles with automatic transmission. For car
dealers and specialised transmission technicians it has become necessary to have a reliable instrument to
enable easy, automatic replacement of automatic transmission fluid (ATF EXTRA PRO).
With the help of our ATF EXTRA PRO, a single operator is needed to intervene on any of the vehicles with
automatic transmission on the market.
The machine features an exclusive electronic control system that lets you replace ATF EXTRA PRO fluid
without having to open the completely empty gearbox, regardless of the difference in temperature (and
therefore volume) between the fresh fluid (colder) and the used fluid (warmer).
In addition to controlling the operation of the pump of the ATF EXTRA PRO, the machine’s software
monitors the fluid replacement operation, checks whether the quantity contained in the fresh fluid tank is
sufficient and whether the recovery tank can receive the used liquid.
The machine is equipped with an easy-to-remove EXHAUSTED fluid tank and an accessory case
containing connectors and hoses.

9 USER MANUAL
3.1 ATF EXTRA PRO parts fig. 2.2
1) Printer 8) Rear wheel
2) Control panel 9) Battery power cables
3) Connection hose 10) Hoses handle
4) Connection hose 11) Additive tank
5) Used fluid tank compartment 12) Front handle
6) New fluid tank compartment AB Function led
7) Front wheel CDEF
Key pad
A. GREEN “ON PROCESS” light: normally off; it flashes during cycle performance. - It remains on
at end of cycle.
B. RED “WARNING” light: Normally off. It starts flashing in case of alarms due to: - insufficient new
fluid – insufficient volume for receiving used fluid in the used fluid tank – absence of required
additive in auxiliary tank. Failures or defects.
C. STOP/ESC button: cancels selection or enables option between two possible operations; enables
return to READY

10 USER MANUAL
D. Button: decreases selected value (100 ml steps), or enables downward movement of the
selection cursor appearing on the display
E. Button: increases selected value (100 ml steps), or enables upward movement of the
selection cursor appearing on the display.
F. OK button: confirms selection and/or starts the operation.
4. DELIVERY, TRANSPORT AND ASSEMBLY
4.1 Delivery and assembly
The operator must:
•unload the machine in conformity with the provisions of current workplace safety
regulations;
•remove packaging material and dispose of it properly.
Check integrity of components and devices. If needed contact our local authorized dealer
immediately.
4.2 Transport
During transport the following rules must be observed strictly:
apply current workplace safety regulations (especially with respect to overall weight which is approximately
75 kg);
remove any accessory device or other parts that may obstruct movement;
if lifting the unit manually, take a firm hold of the system;
staff not involved in the handling of the unit must stay clear of the area.

11 USER MANUAL
In case of transport on vehicle ensure that the unit is firmly positioned before proceeding.
5. PREPARATION
5.1 Preparing the ATF EXTRA PRO
Ensure that the NEW FLUID tank contains the quantity of fluid that you need to change. We advise
changing two litres more than the quantity indicated as nominal content of “dry” gearbox.
Place the NEW FLUID tank in the rear compartment of the ATF EXTRA PRO (NEW ), as shown in
figure 2.2.
Ensure that the volume remaining in the USED FLUID tank is sufficient to receive the total quantity of fluid
that will be replaced, otherwise the used fluid will overflow from the tank.
Place the USED FLUID tank in the rear compartment of the ATF EXTRA PRO (OLD),as shown in
figure 2.2.
When positioning the ATF EXTRA PRO for any type of process, you should make sure that at least the two
GREEN and RED indicator lights are visible.
CAUTION:
After receiving the ATF EXTRA PRO you need to perform an FLUID PRIMING
CAUTION:
When filling and emptying the tanks, take care to avoid impact.

12 USER MANUAL
Connect the ATF EXTRA PRO to the car battery: the black clamp to the negative pole (
-
) and the red
clamp to the positive pole (
+
).
5.2 Preparing of the vehicle
After positioning the vehicle on the car lift, put car gear on park (P).
Check automatic transmission fluid level when possible.
CAUTION: the unit works only with 12 Volt.
If power supply is not correct, the machine will not turn on.
NOTE:
always check level with engine running, taking into account fluid temperature and
manufacturer’s indications.

13 USER MANUAL
5.3 Connection to transmission
Identify and disconnect hose, in the most accessible point, choosing between the connection point on the
automatic transmission or the connection point on the radiator, according to accessibility and type of fitting.
Connect either of the two hoses of the ATF EXTRA PRO, using the right fitting, to the transmission side
and the other hose of the ATF EXTRA PRO to the hose that you have just disconnected.
NOTE
It is not necessary to know the direction of flow of the fluid, as the ATF EXTRA PRO will
detect it automatically.

14 USER MANUAL
6. USE
6.1 Automatic cycle
After connecting the ATF EXTRA PRO to the vehicle’s battery, the display will show Firmware version
and serial number of the machine.
The following message will be shown next:
•Choose automatic cycle with the function button
•Press enter/start
The next picture will drive the operator in the very easy way how to use the machine
TURN ON THE VEHICLE
ENGINE BEFORE
STARTING
•Press enter/start
After the engine starting if the fluid temperature is too low, it may appear the following message:
OIL TEMPERATURE TOO LOW
WAITING
22°C…………………………………………………………………...>30°C
The above message will appear only when the fluid temperature is lower then 30°C. ATF EXTRA PRO will
proceed automatically when the oil temperature is higher the 30°C.
•Press enter/start
AUTOMATIC CYCLE
MANUAL FUNCTION
SERVICE…
PLEASE CHECK THE
TRANSMISSION FLUID
LEVEL IS OK

15 USER MANUAL
ATF EXTRA PRO real status
NEW OIL 11.0L
OLD OIL 0.1L
ADDITIVE TANK
EMPTY
GENERIC ATF 34°C
•NEW OIL: show the new oil quantity present in the new oil tank.
•OLD OIL: show the old oil quantity present in the old oil tank..
•TANK: show the presenceof additive/cleaner in to the tank. Max capacity 1 liter.
•Press enter/start
SET THE OIL TYPE AND
AMOUNT
ATF GENERIC
NEW FLUID
10.00L
•Press enter/start to choose the oil type
•Press enter/start to choose the oil quantity
•Press enter/start
LOAD CLEANER?
YES/NO
•Choose NO with the arrow down or up to avoid the cleaning phase
•Press enter/start to confirm the automatic transmission cleaning
NOTE
Check the oil level by followint the car maker instruction

16 USER MANUAL
POUR CLEANER INTO THE TANK
YES/NO
•Press enter/star to inject the cleaner and start the whash countdown of 10 minutes.
After the whash ATF EXTRA PRO will identify the oil flow and then will replace the oil quantity befor set.
LOAD ADDITIVE?
YES/NO
•Press enter/start to confirm the additive
•Choose NO to avoid it
OPERATION COMPLETED
CHECK TRANSMISSION OIL
LEVEL
6.2 Manual function
AUTOMATIC CYCLE
MANUAL FUNCTION
SERVICE…
Choose manual function and press enter/start
FLUID TOP UP
FLUID DRAIN
FILL ADDITIVE
FLOW CONTROL
Choose fluid top up with the button.
•Press enter/start ATF EXTRA will show the status

17 USER MANUAL
NEW OIL 11.0L
OLD OIL 0.1L
ADDITIVE TANK EMPTY
GENERIC ATF 34°C
•Press enter/start ATF EXTRA will show the status
SET THE OIL TYPE AND
AMOUNT
ATF GENERIC
NEW FLUID
10.00L
•
.
Press enter/start ATF EXTRA to choose the oil type
•With the button set the proper oil quantity
•Press enter/start
OPERATION COMPLETED
CHECK TRANSMISSION OIL
LEVEL
Choose fluid drain with the button
FLUID TOP UP
FLUID DRAIN
FILL ADDITIVE
FLOW CONTROL
•Press enter/start ATF EXTRA PRO will show the status
NEW OIL 11.0L
OLD OIL 0.1L
ADDITIVE TANK EMPTY
GENERIC ATF 34°C

18 USER MANUAL
•
Press enter/start
•
After startin the car engine it may appear the following message
OIL TEMPERATURE TOO LOW
WAITING
22°C…………………………………………………………………...>30°C
•
Press enter/start
The above message will appear only when the fluid temperature is lower then 30°C. ATF EXTRA PRO will
proceed automatically when the oil temperature is higher the 30°C.
FLUID DRAIN
AMOUNT
0.5 L
Set the oil quantity to drain (max 0.5l for every operation).
OPERATION COMPLETED
CHECK TRANSMISSION OIL
LEVEL
Choose fill additive with the button
FLUID TOP UP
FLUID DRAIN
FILL ADDITIVE
FLOW CONTROL
•
Press enter/start
POUR ADDITIVE INTO
THE ADDITIVE TANK

19 USER MANUAL
•
Press enter/start atf extra pro will start the additive injection
OPERATION COMPLETED
CHECK TRANSMISSION OIL
LEVEL
Choose flow control with the button
FLUID TOP UP
FLUID DRAIN
FILL ADDITIVE
FLOW CONTROL
•
Press enter/start
•
After startin the car engine it may appear the following message
OIL TEMPERATURE TOO LOW
WAITING
22°C…………………………………………………………………...>30°C
The above message will appear only when the fluid temperature is lower then 30°C. ATF EXTRA PRO will
proceed automatically when the oil temperature is higher the 30°C.
FLUX IDENTIFICATION
WAIT
ATF EXTRA PRO will show and print the results.
FUNCTION COMPLETED
FLOW DETECTED

20 USER MANUAL
7 Service
Choose service with the button
AUTOMATIC CYCLE
MANUAL FUNCTION
SERVICE…
Selezionare lenguagewith the button
LENGUAGE
NEW TANK TARE
USED TANK TARE
MACHINE PRIMING
•
Press enter/start to proceed
•
Choose the wish language with the button and confirm the selection by pressing enter/start
LENGUAGE
NEW TANK TARE
USED TANK TARE
MACHINE PRIMING
Choose new tank tare with the button
•
Press enter/start to proceed
LOAD EMPTY NEW
FLUID TANK FOR
TARE
•
Press enter/start to proceed and wait
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