Magnetic Autocontrol MPP-112 User manual

Operating Instructions
Pedestrian Pivot Barrier
MPP-112 / MPP-122 / MPP-132 /
MPP-212 / MPP-222
Doc-ID: 5817,0016EN
Version: 00

25817,0016EN / Version 00
Translation of the original operating instructions
MAGNETIC Autocontrol GmbH
Grienmatt 20
79650 Schopfheim
Germany
Tel.: [phone]
Fax.: [phone]
E-Mail: [email protected]
Internet: www.ac-magnetic.com

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Contents
5817,0016EN / Version 00 3
Contents
1General....................................................................................7
1.1Information regarding the operating instructions ...........7
1.2Pictogram explanation ...................................................8
1.3Limitation of liability........................................................9
1.4Copyright protection.......................................................9
1.5Scope of delivery .........................................................10
1.6Spare parts ..................................................................10
1.7Warranty conditions .....................................................10
1.8Disclaimer ....................................................................10
1.9Customer service .........................................................11
1.10EC Declaration of Conformity ......................................11
1.11Environmental protection .............................................11
2Safety ....................................................................................12
2.1Intended use ................................................................12
2.2Changes and modifications .........................................12
2.3Specialists and operating personnel............................13
2.3.1Requirements ...............................................13
2.4Personal protective equipment ....................................14
2.5Occupational safety and special dangers....................14
2.5.1Danger pictograms on the
pedestrian pivot barrier.................................14
2.5.2Hazard notes and occupational safety .........15
3Identification.........................................................................18
3.1Type plate ....................................................................18
3.2Type code ....................................................................19
4Technical data ......................................................................20
4.1Dimensions ..................................................................20
4.1.1MPP-112 and MPP-212 ...............................20
4.1.2MPP-132.......................................................21
4.1.3MPP-122 and MPP-222 ...............................22
4.2Electrical connection....................................................23
4.3Operating conditions....................................................23
4.4Weight..........................................................................23
5Design and function.............................................................24
5.1Design..........................................................................24
5.1.1MPP-122 and MPP-212 ...............................24
5.1.2MPP-132.......................................................25
5.1.3MPP-122 and MPP-222 ...............................26
5.2Function .......................................................................26
5.3Control system .............................................................27

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Contents
45817,0016EN / Version 00
6Transport and storage ........................................................ 28
6.1Safety notes for transport............................................ 28
6.2Transport inspection.................................................... 29
6.3Transport..................................................................... 29
6.4Storage........................................................................ 30
7Assembly and installation .................................................. 31
7.1Safety .......................................................................... 31
7.2Required steps ............................................................ 32
7.3Foundation and empty conduits.................................. 33
7.3.1Foundation plan MPP-112, MPP-132
and MPP-212............................................... 34
7.3.2Foundation plan MPP-122 and MPP-222.... 35
7.4Unpacking ................................................................... 36
7.5Mounting pedestrian barrier right to a wall –
MPP-212 and MPP-222 .............................................. 36
7.6Mounting pedestrian barrier on the foundation ........... 37
7.6.1MPP-112, MPP-132 and MPP-212.............. 37
7.6.2MPP-122 and MPP-222............................... 38
7.7Mounting the turnstile arms......................................... 39
7.8Check assembly and installation................................. 39
8Electrical connection .......................................................... 40
8.1Safety .......................................................................... 40
8.2Installing electrical protective devices......................... 41
8.3Electrical connection ................................................... 42
8.3.1MPP-112, MPP-132 and MPP-212.............. 42
8.3.2MPP-122 and MPP-222............................... 43
8.4Connecting customer’s control wiring (MBC-110) ...... 44
8.4.1Digital inputs ................................................ 45
8.4.2Relay outputs............................................... 46
8.4.3MOSFet outputs........................................... 47
8.5Installing access-control devices MPP-122
and MPP-222 .............................................................. 48
8.6Post-installation check ................................................ 49
9Configuration of pedestrian barrier................................... 50
9.1Safety .......................................................................... 50
9.2Configuring the pedestrian barrier .............................. 51
9.2.1DIP switch block S1 ..................................... 52
9.2.2DIP switch block S2 ..................................... 54
9.2.3DIP switch block S3 ..................................... 57
9.2.4Setting the "home position" ......................... 58
10Start-up and operation........................................................ 59
10.1Safety ..................................................................... 59
10.2Start-up ..................................................................... 60

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Contents
5817,0016EN / Version 00 5
10.3Operation .....................................................................60
10.3.1Switching on and off
the pedestrian barrier ...................................60
10.4Function sequence ......................................................61
10.5Functional description..................................................62
10.5.1Power-off state .............................................62
10.5.2Teaching in the "home position"...................62
10.5.3Start-up routine without "drop arm" ..............62
10.5.4Start-up routine with "drop arm" ...................62
10.5.5Regular movement sequence 120°..............62
10.5.6Impulse operation in both directions
without impulse storage................................63
10.5.7Impulse operation in both directions
with impulse storage.....................................64
10.5.8Permanent clearance operation in both
directions ......................................................64
10.5.9Impulse operation in one direction /
Permanent clearance in the other direction .65
10.6Special cases during 120° operation ...........................65
10.6.1Stopping in mid-movement...........................65
10.6.2Turning back in mid-movement....................65
10.6.3Turning contrary to the released direction....65
10.6.4Adaptive speed adjustment ..........................65
10.6.5Attempted vandalism....................................66
10.6.6Emergency ...................................................66
11Maintenance .........................................................................67
11.1Safety ......................................................................67
11.2Cleaning ......................................................................68
11.3Maintenance schedule.................................................69
12Malfunctions .........................................................................70
12.1Safety ......................................................................70
12.2Malfunction table – pedestrian barriers .......................71
12.3Malfunction – logic controller MBC-110.......................72
12.3.1Display of the error codes
at the MBC-110 ............................................73
12.3.2Display of the software version
of the MBC-110 ............................................73
12.3.3Error codes ...................................................74
12.4CAN bus addressing and termination..........................76
12.5Malfunction – motor controller MMC-120 ....................77
13Repair ....................................................................................79
13.1Safety ......................................................................79
13.2Changing motor controller MMC-120 ..........................80


Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Contents
65817,0016EN / Version 00
13.3Changing logic controller MBC-110 ............................ 80
13.4Downloading new software
to the motor controllers MMC-120 ............................. 81
14Decommissioning, disassembly and disposal................. 82
15EC Declaration of Conformity ............................................ 83
16Appendix .............................................................................. 84
16.1Electric circuit diagram................................................ 84
Index............................................................................................. 85

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
General
5817,0016EN / Version 00 7
1 General
1.1 Information regarding the operating instructions
These operating instructions provide important information on how
to deal with the MAGNETIC pedestrian pivot barriers MPP. Pre-
requisite for safe working is the observance of all specified safety
notes and instructions.
In addition, the local accident prevention regulations valid at the
pedestrian barrier's area of application and general safety
regulations have to be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the pedestrian barrier, well accessible to the personnel at all
times.
When passing the pedestrian barrier on to third parties, the
operating instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
General
85817,0016EN / Version 00
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are followed by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER
The signal word DANGER points to an immediately
dangerous situation, which leads to death or
severe injuries if it is not avoided.
WARNING
The signal word WARNING points to a potentially
dangerous situation, which can lead to death or
severe injuries if it is not avoided.
CAUTION
The signal word CAUTION points to a potentially
dangerous situation, which can lead to minor
injuries if it is not avoided.
NOTICE
The signal word NOTICE points to a potentially
harmful situation, which can lead to property
damage if it is not avoided.
Hints and recommendations
NOTE!
… highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
General
5817,0016EN / Version 00 9
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
Incidentally, the responsibilities agreed upon in the delivery
contract, the general terms and conditions as well as the
manufacturer's conditions of delivery and the statutory provisions
valid at the time of contract conclusion shall apply.
Warranty The manufacturer guarantees the correct function of the applied
process technology and the performance parameters identified.
The warranty period commences on the date the pedestrian barrier
is delivered to the customer.
1.4 Copyright protection
Surrendering the operating instructions to third parties without
written permission of the manufacturer is not permitted.
Content details, texts, drawings, pictures and other illustrations are
protected by copyright and are subject to industrial property rights.
Any improper use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not
permitted without the manufacturer's written declaration of consent.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
General
10 5817,0016EN / Version 00
1.5 Scope of delivery
The scope of delivery comprises:
1 Pedestrian pivot barrier
2 Foundation anchors complete with U-profile
2 Keys for the cover.
Supplied documentation per pedestrian barrier:
these Operating instructions
electric circuit diagram.
1.6 Spare parts
WARNING
Risk of injury by incorrect spare parts!
Incorrect or defective spare parts can result in
damage, malfunctions or total failure and also
impair safety.
– Use only the manufacturer's original spare
parts.
Procure spare parts from authorised dealers or directly from the
manufacturer. Refer to page 2 for address.
Spare part lists can be obtained on request.
1.7 Warranty conditions
Subject to the condition that the operating instructions are
observed, and that no inadmissible operations are carried out on
the technical equipment, and that the installation has suffered no
mechanical damage, MAGNETIC grants a warranty on all
mechanical and electrical components of the product to the extent
as stated in its standard terms of sales and delivery or as
contractually agreed in writing.
1.8 Disclaimer
MAGNETIC expressly disclaims all implied and statutory
warranties, including but not limited to, the implied warranties of
merchantability and fitness for a particular purpose with respect to
the product and the statutory warranty of non-infringement of third
party rights set forth in section 2312(3) of the uniform commercial
code.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
General
5817,0016EN / Version 00 11
1.9 Customer service
Our customer service can be contacted for any technical advice.
Information about the responsible contact person can be retrieved
by telephone, fax, E-mail or via the Internet at any time, refer to
manufacturer's address on page 2.
NOTE!
In order to enable fast handling note the data of the
type plate such as type, serial number, version etc.
before calling.
1.10 EC Declaration of Conformity
For the "EC Declaration of conformity" (pursuant to EC Machinery
Directive 2006/42/EC, Annex II) refer to page 83.
1.11 Environmental protection
NOTE
Danger for the environment by improper
disposal of components or the pedestrian
barrier!
In case of improper disposal of components or the
pedestrian barrier, damage to the environment may
result.
– Observe the local and national laws and
directives.
– Disassemble pedestrian barrier according to
resources. Sort resources and supply them to
recycling.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Safety
12 5817,0016EN / Version 00
2 Safety
2.1 Intended use
The MAGNETIC pedestrian pivot barriers MPP are exclusively
intended for pedestrians who wish to access or leave areas with
restricted access.
The MAGNETIC universal controller MBC and MMC are
exclusively intended for controlling the MAGNETIC pedestrian
barrier MPP.
WARNING
Non-intended use is dangerous!
Any use of the pedestrian barriers other than
intended and/or in a different manner can cause
hazardous situations.
– Only use pedestrian barrier as intended.
– All specifications in these operating instructions
have to be strictly complied with.
Any types of claims due to damage arising from improper use are
excluded. The operator alone shall be responsible for any damage
arising from improper use.
2.2 Changes and modifications
Changes, modifications and re-builds of the pedestrian barrier or
installation can cause unforeseen danger.
A written authorisation of the manufacturer is absolutely required
before executing any technical changes and modifications at the
pedestrian barrier.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Safety
5817,0016EN / Version 00 13
2.3 Specialists and operating personnel
2.3.1 Requirements
WARNING
Risk of injury in case of inadequate
qualification!
Improper handling can lead to considerable bodily
injuries and property damage.
– Have any activities only carried out by the
individuals designated for that purpose.
The operating instructions specify the following qualification
requirements for the different fields of activity:
Instructed people
have been instructed during instructions provided by the
operator with regard to the work assigned to them and possible
hazards arising from improper conduct.
Specialised staff
are able, due to their technical training, knowledge and
experience as well as their knowledge of the pertinent
regulations are able to carry out work assigned to them
independently and to recognise potential hazards.
Electrical specialists
are able, due to their technical training, knowledge and
experiences as well as knowledge of the relevant standards
and regulations, to execute tasks on electrical systems and to
independently recognise possible hazards.
In Germany, the electrical specialist must comply with the
provisions of accident prevention regulation BGV A3 (e.g.
master electrical fitter). Appropriate regulations apply in other
countries. The regulations valid there must be observed.
It must be expected that only those people are deployed who carry
out their work reliably. People, whose ability to respond is affected,
e.g. by drugs, alcohol or medicines, may not be assigned.
Furthermore, the age and profession-specific regulations valid at
the operating location must be observed when selecting personnel.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Safety
14 5817,0016EN / Version 00
2.4 Personal protective equipment
It is necessary to wear personal protective equipment when
dealing with the pedestrian barrier so as to minimise health
hazards.
Before carrying out any work, properly dress in the necessary
protective equipment such as work clothes, protective gloves,
safety shoes and wear during work.
2.5 Occupational safety and special dangers
The remaining risks resulting from the risk analysis are specified in
the following section.
Observe the safety notes listed here and the warning notes
mentioned in the other chapters of these instructions to reduce
health hazards and to avoid dangerous situations.
2.5.1 Danger pictograms on the pedestrian pivot barrier
The relevant dangerous areas on the pedestrian pivot barrier can
be identified by the following pictograms:
Electric voltage
DANGER
Mortal danger by electric voltage!
... indicates life threatening situations caused by
electric voltage. Non-observance of the safety
instructions causes severe injuries or death.
Necessary work may only be carried out by an
electrical specialist.
This pictogram is fixed on the following
components:
– Mounting plate in the upper housing.
Danger of crushing
CAUTION
Danger of crushing!
… indicates the presence of components and items
moving towards each other. Non-observance of the
safety instructions can lead to minor injuries.
This pictogram is fixed on the following component:
– Drive unit.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Safety
5817,0016EN / Version 00 15
2.5.2 Hazard notes and occupational safety
For your own safety and for the protection of the pedestrian
barrier, the following information must be observed and
complied with:
Electric voltage
DANGER
Mortal danger by electric voltage!
Touching live parts can be lethal.
Damage to the insulation or to individual
components can be lethal.
– Switch off the power supply immediately in case
of damage to the insulation and arrange repair.
– Only electrical specialists may carry out work on
the electrical system.
– Switch off voltage supply and secure against re-
activation before performing any work. Test for
absence of voltage.
– Never bypass or deactivate fuses.
– When replacing fuses observe the correct
amperage specification.
– Keep moisture and dust away from live parts.
Moisture or dust may cause a short circuit.
Electrical voltage –
missing safety installations
DANGER
Mortal danger by electric voltage!
The safety installations that are required according
to regional and local regulations must be provided
by the customer. Usually these are:
– Residual current device (RCD)
– Circuit-breaker
– Lockable 2-pole main switch according to
EN 60947-3.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Safety
16 5817,0016EN / Version 00
Improper transport
WARNING
Danger from improper transport of the
pedestrian barrier!
The weight of the pedestrian barrier can severely
injure a person!
– Have all transport work performed by trained
personnel.
– Use lifting gear or forklift with a suitable pallet.
– Use suitable lifting gear (loops, etc.) for lifting
the pedestrian barrier. The lifting gear must be
designed for the respective weights.
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
Heavy weight
WARNING
Risk of injury when lifting heavy objects alone!
The weight of heavy objects can severely injure a
person!
– Lifting and carrying the pedestrian barrier from
the pallet should be done by a minimum of two
people.
Insufficient fixing
WARNING
Risk of injury at insufficient fixing!
Insufficient fixing at the pedestrian barrier or any
single component at e.g. the turnstile arms can
severely injure a person!
– Only qualified and skilled personnel are allowed
to assemble the pedestrian barrier and the
appropriate components.
– Check the foundation anchors fit tightly before
starting the pedestrian barrier.
– Check the firm fixing of all screws according to
maintenance schedule.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Safety
5817,0016EN / Version 00 17
Inadmissible operation
WARNING
Risk of injury at inadmissible operation!
An inadmissible operation can cause severe or
lethal injuries.
– Before operating the pedestrian barrier check all
electrical and mechanical functions.
– Only qualified and skilled personnel are allowed
to operate the pedestrian barrier.
Sharp edges and spiky corners
WARNING
Risk of injury on edges and corners!
Sharp edges and spiky corners can cause skin
abrasions and cuts.
– Work carefully near to sharp edges and spiky
corners.
– In case of doubt wear protective gloves.
Signposting
CAUTION
Risk of injury by illegible symbols!
Labels and signs can become dirty or
unrecognisable in the course of time.
– Always keep safety, warning and operating
notes in a well readable condition.
– Immediately renew damaged or unrecognisable
signs or labels.

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Identification
18 5817,0016EN / Version 00
3 Identification
3.1 Type plate
The pedestrian pivot barriers MPP-112, MPP-132 and MPP-212
have the type plate at the rear wall in the lower housing.
The pedestrian pivot barriers MPP-12 and MPP-222 have the type
plate in the upper housing part below the right hinge.
5
8
6
34
7
9
2
1
Q
S-Nr.
Made in Germany
10
Mag00008
Fig. 1: Type plate
1 Type code
2 Serial number
3 Power supply, Frequency
4 Current consumption
5 Power consumption
6 Protection class
7 Duty cycle
8 Year of manufacture
9 Bar code for type code
10 Bar code for serial number

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Identification
5817,0016EN / Version 00 19
3.2 Type code
M P P – 2 1 2 – A D 1 1 0 – X X X X X
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
Position Description
1 – 3 Product
MPP = Magnetic Pedestrian Pivot barrier
4 –
5 Generation
1 = Cover with hinge (1st generation)
2 = Cover with 3 locks and hinges (2nd Generation)
6 Size
1 = Short pedestrian pivot barrier
2 = Long pedestrian pivot barrier
3 = Short pedestrian pivot barrier with attachment housing
7 Type
2 = Drive motor
3 = Electromechanic
8 –
9 Voltage
A = 230 V 50 Hz
B = 115 V 60 Hz
10 Version
C = Bidirectional without Drop arm
D = Bidirectional with Drop arm
11 Protection class
1 = IP 32
2 = IP 44
12 Material
1 = V2A (IP 44)
2 = V4A (IP 44)
3 = Chrome steel (IP 32), for MPP-112, MPP-122 and MPP-132 only
13 Cover / End housing
0 = Standard door, Cover without front plate
1 = Standard door, Cover with cut-out for front plate, for MPP-122 / MPP-222
2 = Plug door, Cover without front plate, cut-out for GED, for MPP-122 / MPP-222
3 = Plug door, Cover with front plate, cut-out for GED, for MPP-122 / MPP-222
4 = as 1 and 2 x housing in the front with cut-out for GED, for MPP-122 / MPP-222
5 = as 0 and 2 x housing in the front with cut-out for GED, for MPP-122 / MPP-222
6 = as 0 and 1 x housing in the front right with cut-out for GED, for MPP-122 / MPP-222
7 = as 0 and 1 x housing in the front left with cut-out for GED, for MPP-122 / MPP-222
14 –
15 – 19 Options
XXXXX = Customer or project code

Pedestrian Pivot Barrier MPP-112 / MPP-122 / MPP-132 / MPP-212 / MPP-222
Technical data
20 5817,0016EN / Version 00
4 Technical data
4.1 Dimensions
4.1.1 MPP-112 and MPP-212
Mag00533
2
35
4
400
785
738
MPP-112:1035/MPP-212:1038
ca.1240
ca.190
870
515
42
300
145
ca.163
ca. 26°
1
Fig. 2: Dimensions MPP-112 and MPP-212,
here illustrated: MPP-112 (dimensions in mm)
1 Cover, removable for MPP-212
2 Rear
3 Right
4 Front
5 Left