Magnetic MHTM MicroDrive Access XL2 User manual

Operang Instrucons
Barrier
MHTM™ MicroDrive
Access XL2 and XXL
Doc.ID: 5815,0009EN
Version: 08

2
Translation of the Original Operating Instructions
MAGNETIC AUTOCONTROL GMBH
Grienmatt 20
79650 Schopfheim
Germany
Telephone [phone]
Fax [phone]
[e-mail]
www.magnetic-access.com

Access XL2 and
Access XXL
Contents
3
Contents
1General ....................................................................................7
1.1 Information regarding the operating instructions ...........7
1.2 Pictogram explanation ...................................................8
1.3 Limitation of liability........................................................9
1.4 Copyright protection.......................................................9
1.5 Scope of delivery .........................................................10
1.6 Warranty ......................................................................10
1.7 Customer service.........................................................10
1.8 EU-Declarations of conformity.....................................10
1.9 Performance declaration..............................................10
1.10 Environmental protection .............................................11
2Safety ....................................................................................12
2.1 Intended use of the barriers.........................................12
2.1.1 Intended use for certain road vehicles .........12
2.1.2 Barrier, pedestrian traffic impossible ............12
2.1.3 Barrier, pedestrian traffic not impossible......13
2.1.4 Non-intended use .........................................13
2.2 Operator's responsibility ..............................................14
2.3 Changes and modifications .........................................14
2.4 Specialists and operating personnel............................15
2.4.1 Requirements ...............................................15
2.5 Personal protective equipment ....................................16
2.6 Occupational safety and special dangers....................16
2.6.1 Danger symbols on the MHTMTM
MicroDrive barrier .........................................16
2.6.2 Hazard notes and occupational safety .........17
2.7 Danger area .................................................................24
3Identification.........................................................................25
3.1 Type plate ....................................................................25
3.2 Type code ....................................................................26
4Technical data ......................................................................27
4.1 Access XL2..................................................................27
4.1.1 Dimensions and weight ................................27
4.1.2 Electrical connection ....................................28
4.1.3 Operating conditions ....................................28
4.1.4 Maximum permissible wind load classes
EN 12424......................................................29
4.1.5 Operating times ............................................29
4.2 Access XXL..................................................................30
4.2.1 Dimensions and weight ................................30
4.2.2 Electrical connection ....................................31

Access XL2 and Access XXL
Contents
4
4.2.3 Operating conditions.................................... 31
4.2.4 Maximum permissible wind load classes
EN 12424..................................................... 32
4.2.5 Operating times ........................................... 32
4.3 Control unit.................................................................. 33
4.4 Plug-in module "Detector A–B" ................................... 34
4.5 Plug-in module "Radio" ............................................... 34
5Design and function............................................................ 35
5.1 Design ......................................................................... 35
5.2 Function ...................................................................... 36
6Transport and storage ........................................................ 37
6.1 Safety notes for transport............................................ 37
6.2 Transport inspection.................................................... 38
6.3 Transport..................................................................... 39
6.4 Storage........................................................................ 39
7Design notes for induction loops ...................................... 40
8Assembly and installation .................................................. 45
8.1 Safety .......................................................................... 45
8.2 Required steps ............................................................ 46
8.3 Foundation and empty conduits.................................. 47
8.3.1 Foundation and empty conduits .................. 48
8.3.2 Foundation and empty conduits for nesting
post or light barrier post ............................... 51
8.4 Assembly and installation of induction loops .............. 53
8.4.1 Directions for the assembly and
installation of induction loops....................... 53
8.4.2 Induction loops............................................. 55
8.4.3 Testing induction loops ................................ 55
8.4.4 Installing induction loops in bitumen,
asphalt, or concrete ..................................... 55
8.4.5 Installing induction loops under
interlocking stone paving ............................. 57
8.5 Unpacking ................................................................... 58
8.6 Open barrier housing .................................................. 58
8.7 Assemble housing....................................................... 59
8.8 Assemble nesting post or light barrier post................. 61
8.9 Assemble safety light barrier....................................... 62
8.9.1 Assemble transmitter ................................... 62
8.9.2 Assemble receiver ....................................... 63
8.10 Assemble barrier boom ............................................... 64
8.10.1 Assemble barrier boom up to 6 metres ....... 64
8.10.2 Assemble barrier boom as of 6 metres ....... 67
8.11 Assemble edge protection .......................................... 72

Access XL2 and
Access XXL
Contents
5
8.12 Conversion "left version" – "right version" ...................73
8.12.1 Left and right version....................................73
8.12.2 Converting barrier boom up to 6 metres ......73
8.12.3 Converting barrier boom as of 6 metres.......77
8.13 Check and set the balancing springs in the lever
system..........................................................................81
8.13.1 Check setting of balancing springs ..............82
8.13.2 Setting balancing springs .............................84
8.13.3 Overview table balancing springs ................86
8.13.4 Equipment plan balancing springs ...............90
8.14 Align barrier housing and post .....................................91
8.15 Set nesting post height ................................................92
8.16 Stick on prohibition signs .............................................93
8.17 Check assembly and installation .................................93
9Electrical connection ...........................................................94
9.1 Safety...........................................................................94
9.2 Installing electrical protective devices .........................96
9.3 Connecting the power cable ........................................96
9.4 Connect customer's control lines
(signalling devices) ......................................................98
9.4.1 Connecting safety devices .........................100
9.4.2 Plausibility check of the safety devices ......100
9.4.3 Connecting safety loop...............................101
9.4.4 Connect and test the safety light
barriers .......................................................102
9.4.5 Connecting emergency opening
contacts ......................................................103
9.4.6 Digital inputs ...............................................103
9.4.7 Digital outputs and output relays ................104
9.5 Checking the electrical connection ............................105
10 Start-up and operation ......................................................106
10.1 Safety.........................................................................106
10.2 Commissioning ..........................................................107
10.3 Switching on and off the barrier .................................108
10.4 Open and close the barrier manually.........................109
10.5 Putting the barrier temporarily out of operation .........110
11 Cleaning and maintenance ...............................................111
11.1 Safety.........................................................................111
11.2 Cleaning.....................................................................112
11.3 Cleaning from the outside..........................................112
11.4 Clean barrier housing from the inside........................112
11.5 Maintenance schedule...............................................113

Access XL2 and Access XX
L
Contents
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12 Malfunctions ...................................................................... 115
12.1 Reset the barrier ....................................................... 115
12.2 Closing or opening the barrier boom in case of
power failure.............................................................. 116
13 Repair ................................................................................. 118
13.1 Safety ........................................................................ 118
13.2 Spare parts................................................................ 119
13.3 Replacing the barrier boom....................................... 119
14 Decommissioning, disassembly and disposal .............. 120
15 EU-Declarations of conformity ........................................ 121
Index........................................................................................... 123

Access XL2 and
Access XXL
General
7
1 General
1.1 Information regarding the operating instructions
These operating instructions provide crucial information on
handling of Magnetic barriers MHTMTM MicroDrive Access XL2 and
Access XXL. Pre-requisite for safe working is the observance of all
specified safety notes and instructions.
In addition, the local accident prevention regulations valid at the
barrier's area of application and general safety regulations have to
be complied with.
Carefully read the operating instructions before starting any work!
They are a product component and must be kept in direct proximity
of the barrier, well accessible to the personnel at all times.
When passing the barrier on to third parties, the operating
instructions must also be handed over.
Components from other suppliers may have their own safety
regulations and instructions for use. These must also be observed.
Parameterisation of the barrier
control unit MGC and MGC Pro
NOTE!
For parameterisation of the control units MGC
and MGC Pro and malfunctions, see separate
document "Description of control units MGC and
MGC Pro for MHTMTM MicroDrive barriers (Doc-ID:
5816,0006)".

Access XL2 and Access XXL
General
8
1.2 Pictogram explanation
Warning notes Warning notes are characterised by pictograms in these operating
instructions. The warning notes are followed by signal words
expressing the scale of the hazard.
It is absolutely essential to observe the notes and to proceed with
caution in order to prevent accidents as well as bodily injuries and
property damage.
DANGER
The signal word DANGER points to an immediately
dangerous situation, which leads to death or
severe injuries if it is not avoided.
WARNING
The signal word WARNING points to a potentially
dangerous situation, which can lead to death or
severe injuries if it is not avoided.
CAUTION
The signal word CAUTION points to a potentially
dangerous situation, which can lead to minor
injuries if it is not avoided.
NOTICE
The signal word NOTICE points to a potentially
harmful situation, which can lead to property
damage if it is not avoided.
Hints and recommendations
NOTE!
…highlights useful hints and recommendations as
well as information for an efficient and trouble-free
operation.

Access XL2 and
Access XXL
General
9
1.3 Limitation of liability
All specifications and notes in these operating instructions were
compiled with consideration to the valid standards and regulations,
the state of the art as well as to our long-standing knowledge and
experience.
The manufacturer is not liable for damages caused by:
Non-observance of the operating instructions
Improper use
Deployment of non-trained personnel
Arbitrary modifications
Technical changes
Use of non-approved spare and wear parts.
The actual scope of supply may differ from the explanations and
illustrations described in this manual in case of special designs, if
additional order options are made use of, or due to latest technical
changes.
1.4 Copyright protection
Surrendering the operating instructions to third parties without
written permission of the manufacturer is not permitted.
NOTE!
Content details, texts, drawings, pictures and other
illustrations are protected by copyright and are
subject to industrial property rights. Any improper
use shall be liable to prosecution.
Any type and form of duplication – also of extracts – as well as the
exploitation and/or communication of the contents are not per-
mitted without the manufacturer's written declaration of consent.

Access XL2 and Access XXL
General
10
1.5 Scope of delivery
The scope of delivery comprises:
1 barrier housing
incl. drive unit and control
1 Barrier boom
1 Boom attachment set
2 Mounting profiles
2 Prohibition sign stickers
Edge protection
Options if applicable
Documentation per barrier:
1.6 Warranty
Subject to the condition that the operating instructions are
observed, and that no inadmissible operations are carried out on
the technical equipment, and that the installation has suffered no
mechanical damage, Magnetic grants a warranty on all mechanical
and electrical components of product to the extent as stated in its
standard terms of sales and delivery or as contractually agreed in
writing.
1.7 Customer service
Your vendor is available to you for technical information
For the address, see invoice, delivery note or the reverse of these
instructions.
NOTE!
In order to enable fast handling note the data of the
type plate such as type code, serial number, etc.
before calling.
1.8 EU-Declarations of conformity
EU-Declarations of conformity (pursuant to Machinery Directive
2006/42/EC, Annex II) see page 121.
1.9 Performance declaration
For the performance declaration according to building product
regulation no. 305/2011, see enclosed data carriers.