Magtrol DSP6001 User manual

Model DSP6001
High Speed Programmable
Dynamometer Controller
User’s Manual
Via Paolo Uccello 4 - 20148 Milano
Tel [phone] Fax [phone] [email protected] www.dspmindustria.it

1st Edition, revision J – March 2010
While every precaution has been exercised in the compilation of this document to
ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or
omissions. Additionally, no liability is assumed for any damages that may result from the
use of the information contained within this publication.
COPYRIGHT
Copyright ©2001-2010 Magtrol, Inc. All rights reserved.
Copying or reproduction of all or any part of the contents of this manual without the
express permission of Magtrol is strictly prohibited.
TRADEMARKS
LabVIEW™ is a trademark of National Instruments Corporation.
Microsoft® is a registered trademark of Microsoft Corporation.
National Instruments™ is a trademark of National Instruments Corporation.
Windows® is a registered trademark of Microsoft Corporation.
Purchase Record
Please record all model numbers and serial numbers of your
Magtrol equipment, along with the general purchase information.
The model number and serial number can be found on either
a silver identification plate or white label affixed to each unit.
Refer to these numbers whenever you communicate with a
Magtrol representative about this equipment.
Model Number: _____________________________
Serial Number: _____________________________
Purchase Date: _____________________________
Purchased From: _____________________________

i
1. Make sure that all Magtrol dynamometers and electronic products are earth-grounded, to ensure
personal safety and proper operation.
2. Check line voltage before operating the DSP6001.
3. Make sure that dynamometers and motors under test are equipped with appropriate safety
guards.
Safety Precautions

ii
The contents of this manual are subject to change without prior notice.
REVISION DATE
1st Edition, revision J – March 2010
TABLE OF REVISIONS
Revisions To This Manual
Date Edition Change Section(s)
03/01/10 1st Edition - rev. J Added 60 bit encoder to chart for torque transducers 3.3.1
04/16/09 1st Edition - rev. I Added UE commands 5 = 1-bit, 6 = 2-bit and 7 = 6-bit. 8.6.4
05/18/05 1st Edition - rev. H Changed M-TEST 4.0 references to “M-TEST” or “M-TEST 5.0” throughout
manual
06/28/04 1st Edition - rev. G Removed DSP6001 resetting procedure 9.4
05/24/04 1st Edition - rev. F Added DIR#, OH1 and IOXX.XX Misc. Command codes 8.6.7, D.6
08/05/03 1st Edition - rev. E Ratings changes for: Operating Temperature, Accuracy,
Temperature Coefficient and Accessory Torque/Speed Output
1.3
08/05/03 1st Edition - rev. E Auxiliary Input rating replaced with Input Voltage Range 1.3
08/05/03 1st Edition - rev. E Screen Saver function removed 2.3.2
08/05/03 1st Edition - rev. E Added Power Alarm to priority table 6.1.3
08/05/03 1st Edition - rev. E Deleted DDLXX.XX Ramp Command code 8.6.3, D.3
08/05/03 1st Edition - rev. E Deleted A,B,C,D and E Speed Command codes 8.6.3, 8.6.5, D.3
08/05/03 1st Edition - rev. E Deleted C# Misc. Command code 8.6.7, D.6
05/06/02 1st Edition - rev. D Speed check and decimal point check added to calibration
procedure
9.3.5 & 9.3.6
12/20/01 1st Edition - rev. C Added values for analog filter setup (AF1# and AF2#) 8.6.4
12/20/01 1st Edition - rev. C Added filter cutoff frequency 4.1
08/27/01 1st Edition - rev. B Changed name of chapter titles Chap. 7 & 8
08/27/01 1st Edition - rev. B Changed name and location of Additional Scale Factor Table Appendix F
08/27/01 1st Edition - rev. B Updated Power Analyzers in System Options table 1.3
07/23/01 1st Edition - rev. A Updated Motor Testing Software section and System Options 1.3
07/23/01 1st Edition - rev. A Increased range of PID numbers when using the multiplier 5.4
07/23/01 1st Edition - rev. A Changed Contact Configuration and Manufacturer P/N under
Relay Specifications
6.1.1
07/23/01 1st Edition - rev. A Air Flow Alarm for Eddy-Current/Powder Brake Dynamometers
is not available
6.1.3
07/23/01 1st Edition - rev. A Changed IDN? command to *IDN? command 8.6
07/23/01 1st Edition - rev. A Added alarm condition to explanation of OD command 8.6
07/23/01 1st Edition - rev. A Entered exact figures for reference voltage 9.3.2, 9.3.3
07/23/01 1st Edition - rev. A Defined accepted voltage range in steps 3, 6, 9 & 14 9.3.4
03/27/01 1st Edition Complete re-write of Preliminary Manual entire manual

iii
Table of Contents
SAFETY PRECAUTIONS ......................................................................................................................... I
REVISIONS TO THIS MANUAL ............................................................................................................... II
REVISION DATE................................................................................................................................................................. II
TABLE OF REVISIONS...................................................................................................................................................... II
TABLE OF CONTENTS .......................................................................................................................... III
TABLE OF FIGURES ........................................................................................................................................................VII
PREFACE................................................................................................................................................IX
PURPOSE OF THIS MANUAL .........................................................................................................................................IX
WHO SHOULD USE THIS MANUAL.............................................................................................................................. IX
MANUAL ORGANIZATION.............................................................................................................................................IX
CONVENTIONS USED IN THIS MANUAL ..................................................................................................................... X
1. INTRODUCTION ................................................................................................................................ 1
1.1 UNPACKING YOUR DSP6001 ..................................................................................................................................... 1
1.2 NEW FEATURES OF THE DSP6001 ........................................................................................................................... 1
1.3 DATA SHEET................................................................................................................................................................. 2
2. CONTROLS......................................................................................................................................... 8
2.1 FRONT PANEL.............................................................................................................................................................. 8
2.2 FRONT PANEL CONTROLS AND BUTTONS........................................................................................................... 8
2.2.1 Enabling Secondary Functions......................................................................................................................... 8
2.2.2 Enabling Saving Function................................................................................................................................ 9
2.2.3 How to Use Front Panel Controls and Buttons ................................................................................................ 9
2.3 VACUUM FLUORESCENT DISPLAY (VFD)........................................................................................................... 10
2.3.1 Contrast Settings ............................................................................................................................................ 11
2.3.2 Screen Saver................................................................................................................................................... 11
2.3.3 Status Display Messages................................................................................................................................ 11
2.4 REAR PANEL.............................................................................................................................................................. 12
2.5 REAR PANEL INPUTS AND OUTPUTS................................................................................................................... 12
3. INSTALLATION/CONFIGURATION.................................................................................................. 15
3.1 POWERING UP THE DSP6001.................................................................................................................................. 15
3.1.1 Setting Unit for Line Voltage ......................................................................................................................... 15
3.1.2 Self-Test ......................................................................................................................................................... 16
3.1.3 Main Menu..................................................................................................................................................... 16
3.2 TESTING INSTRUMENTATION SETUP .................................................................................................................. 17
3.2.1 Dynamometer Configuration Menu ............................................................................................................... 18
3.2.2 Hysteresis Dynamometer Setup ..................................................................................................................... 19
3.2.3 Hysteresis Dynamometer with Torque Transducer Setup .............................................................................. 20
3.2.4 Hysteresis Dynamometer with Auxiliary Instrumentation Setup................................................................... 22
3.2.5 Hysteresis Dynamometer with Eddy-Current or Powder Brake Setup .......................................................... 24
3.2.6 Eddy-Current or Powder Brake Dynamometer Setup.................................................................................... 26
3.2.7 Eddy-Current or Powder Brake Dynamometer with Torque Transducer Setup............................................. 27
3.2.8 Eddy-Current or Powder Brake Dynamometer with Auxiliary Instrumentation Setup ................................. 28
3.2.9 Two Eddy-Current/Powder Brake Dynamometers (Independent Setup) ....................................................... 29
3.2.10 Two Eddy-Current/Powder Brake Dynamometers (Tandem Setup) .............................................................. 31
3.2.11 Eddy-Current Dynamometer with Powder Brake Dynamometer (Tandem Setup)........................................ 33
3.2.12 In-Line Torque Transducer Cross Loop Function .......................................................................................... 35

iv
Magtrol Model DSP6001 Dynamometer ControllerTable of Contents
3.3 SPEED ENCODER SETUP......................................................................................................................................... 36
3.3.1 Bit Configurations .......................................................................................................................................... 36
3.4 TORQUE/SPEED ANALOG OUTPUTS .................................................................................................................... 37
3.4.1 Torque DAC Scale Factor............................................................................................................................... 37
3.4.2 Speed DAC Scale Factor................................................................................................................................ 37
3.4.3 Torque/Speed DAC Setup .............................................................................................................................. 37
4. DIGITAL FILTERS ............................................................................................................................. 38
4.1 FILTER PARAMETERS ............................................................................................................................................. 38
4.2 FILTER SETUP............................................................................................................................................................ 39
5. PID SETTINGS.................................................................................................................................. 40
5.1 ABOUT THE PID LOOP............................................................................................................................................. 40
5.1.1 P (Proportional Gain) ..................................................................................................................................... 40
5.1.2 I (Integral) ...................................................................................................................................................... 40
5.1.3 D (Derivative)................................................................................................................................................. 40
5.2 SETTING PID VALUES .............................................................................................................................................. 40
5.2.1 How To Set P (Proportional Gain) Value ....................................................................................................... 40
5.2.2 How to Set I (Integral) Value.......................................................................................................................... 40
5.2.3 How to Set D (Derivative) Value.................................................................................................................... 40
5.3 HOW THE PID LOOP WORKS.................................................................................................................................. 41
5.3.1 Scale Factors for Hysteresis, Eddy-Current and Powder Brake Dynamometers ........................................... 41
5.3.2 Speed Correction for WB (Eddy-Current Brake) Dynamometer................................................................... 41
5.3.3 Equations........................................................................................................................................................ 42
5.4 ADDITIONAL SCALE FACTOR ............................................................................................................................... 42
5.4.1 How To Set Additional Scale Factor .............................................................................................................. 42
5.5 SETTING THE CORRECT PID’S FOR YOUR MOTOR .......................................................................................... 43
5.5.1 Setting the PID with an Unknown Motor or System ..................................................................................... 43
5.5.2 Setting the PID for Torque Control................................................................................................................ 43
5.5.3 Setting the PID for Speed Control ................................................................................................................. 46
5.5.4 Setting the PID for Ramp Down .................................................................................................................... 48
6. ALARM SYSTEM.............................................................................................................................. 50
6.1 GENERAL INFORMATION....................................................................................................................................... 50
6.1.1 Alarm Relay ................................................................................................................................................... 50
6.1.2 Alarm Operation............................................................................................................................................. 51
6.1.3 Alarm Priority ................................................................................................................................................ 52
6.2 POWER ALARM ......................................................................................................................................................... 52
6.2.1 Instructions for Power Alarm Setup ............................................................................................................... 52
6.2.2 Power Alarm Action....................................................................................................................................... 53
6.2.3 To Reset Power Alarm.................................................................................................................................... 53
6.3 MAXIMUM SPEED ALARM .................................................................................................................................... 53
6.3.1 Instructions for Maximum Speed Alarm Setup.............................................................................................. 53
6.3.2 Maximum Speed Alarm Action...................................................................................................................... 54
6.3.3 To Reset Maximum Speed Alarm .................................................................................................................. 54
6.4 MAXIMUM TORQUE ALARM ................................................................................................................................ 54
6.4.1 Instructions for Maximum Torque Alarm Setup ............................................................................................ 54
6.4.2 Maximum Torque Alarm Action .................................................................................................................... 55
6.4.3 To Reset Maximum Torque Alarm................................................................................................................. 55
6.5 AIR FLOW ALARM.................................................................................................................................................... 56
6.5.1 Instructions for Air Flow Alarm Setup........................................................................................................... 56
6.5.2 Air Flow Alarm Action................................................................................................................................... 56
6.5.3 To Reset Air Flow Alarm ............................................................................................................................... 56

v
Magtrol Model DSP6001 Dynamometer Controller Table of Contents
6.6 WATER FLOW ALARM ............................................................................................................................................. 57
6.6.1 Instructions for Water Flow Alarm Setup....................................................................................................... 57
6.6.2 Water Flow Alarm Action .............................................................................................................................. 57
6.6.3 To Reset Water Flow Alarm ........................................................................................................................... 57
6.7 EXTERNAL ALARM .................................................................................................................................................. 58
6.7.1 Instructions for External Alarm Setup............................................................................................................ 58
6.7.2 External Alarm Action.................................................................................................................................... 58
6.7.3 To Reset External Alarm ................................................................................................................................ 58
6.8 TEMPERATURE ALARM .......................................................................................................................................... 59
6.8.1 Instructions for Temperature Alarm Setup ..................................................................................................... 59
6.8.2 Temperature Alarm Action............................................................................................................................. 59
6.8.3 To Reset Temperature Alarm.......................................................................................................................... 59
6.9 ELECTRICAL ALARM .............................................................................................................................................. 60
6.9.1 Instructions for Electrical Alarm Setup.......................................................................................................... 60
6.9.2 Electrical Alarm Action.................................................................................................................................. 60
6.9.3 To Reset Electrical Alarm .............................................................................................................................. 60
7. MANUALLY CONTROLLED OPERATION ....................................................................................... 61
7.1 HOW TO CHOOSE DESIRED CHANNEL WHEN USING TWO DYNAMOMETERS......................................... 61
7.2 HOW TO SET DESIRED POWER UNITS ................................................................................................................ 62
7.3 HOW TO SET DESIRED TORQUE UNITS .............................................................................................................. 62
7.4 HOW TO SET TORQUE CONTROL.......................................................................................................................... 62
7.5 HOW TO SET SPEED CONTROL ............................................................................................................................. 63
7.6 HOW TO SET OPEN LOOP CONTROL.................................................................................................................... 64
8. COMPUTER CONTROLLED OPERATION ...................................................................................... 65
8.1 ABOUT THE GPIB INTERFACE ............................................................................................................................... 65
8.1.1 Installing the GPIB (IEEE-488) Connector Cable......................................................................................... 65
8.1.2 Changing the GPIB Primary Address ............................................................................................................ 66
8.2 ABOUT THE RS-232 INTERFACE............................................................................................................................ 66
8.2.1 Connection ..................................................................................................................................................... 66
8.2.2 Communication Parameters ........................................................................................................................... 67
8.2.3 Baud Rate....................................................................................................................................................... 67
8.3 CHECKING THE DSP6001-TO-PC CONNECTION................................................................................................. 67
8.4 DATA FORMAT........................................................................................................................................................... 68
8.5 PROGRAMMING ....................................................................................................................................................... 68
8.5.1 Data Termination Characters.......................................................................................................................... 68
8.5.2 Timeout .......................................................................................................................................................... 69
8.6 DSP6001 COMMAND SET ........................................................................................................................................ 69
8.6.1 Alarm Commands .......................................................................................................................................... 69
8.6.2 Communication Commands........................................................................................................................... 70
8.6.3 Ramp Commands........................................................................................................................................... 71
8.6.4 Setup Commands ........................................................................................................................................... 72
8.6.5 Speed Commands........................................................................................................................................... 74
8.6.6 Torque Commands ......................................................................................................................................... 74
8.6.7 Miscellaneous Command............................................................................................................................... 75
9. CALIBRATION .................................................................................................................................. 76
9.1 CLOSED-BOX CALIBRATION ................................................................................................................................. 76
9.2 CALIBRATION SCHEDULE...................................................................................................................................... 76
9.3 BASIC CALIBRATION PROCESS............................................................................................................................. 76
9.3.1 Initial Calibration Procedure.......................................................................................................................... 76

vi
Magtrol Model DSP6001 Dynamometer ControllerTable of Contents
9.3.2 TSC1 Offset and Gain.................................................................................................................................... 77
9.3.3 TSC2 Offset and Gain.................................................................................................................................... 78
9.3.4 DAC Output Offset and Gain ......................................................................................................................... 78
9.3.5 Speed Check................................................................................................................................................... 80
9.3.6 Decimal Point Check...................................................................................................................................... 81
10. TROUBLESHOOTING..................................................................................................................... 82
APPENDIX A: LABVIEW PROGRAMMING EXAMPLES ..................................................................... 83
A.1 SIMPLE READ ............................................................................................................................................................ 83
A.2 TORQUE STABILIZED .............................................................................................................................................. 84
A.3 SPEED STABILIZED .................................................................................................................................................. 85
APPENDIX B: INERTIA CORRECTION............................................................................................... 86
B.1 INERTIAL EFFECT ON MOTOR TEST DATA......................................................................................................... 86
B.2 PROCEDURE FOR INERTIA CORRECTION .......................................................................................................... 86
B.2.1 Key Conditions............................................................................................................................................... 87
APPENDIX C: FRONT PANEL/DISPLAY MENU FLOW CHARTS ....................................................... 88
C.1 PRIMARY KEY FUNCTIONS.................................................................................................................................... 88
C.2 SECONDARY KEY FUNCTIONS ............................................................................................................................. 89
C.2.1 Power Units Menu.......................................................................................................................................... 89
C.2.2 Torque Units Menu......................................................................................................................................... 89
C.2.3 Max Speed Menu ........................................................................................................................................... 90
C.2.4 Aux Setup Menu ............................................................................................................................................ 90
C.2.5 Com Setup Menu............................................................................................................................................ 91
C.2.6 Dyno Setup Menu .......................................................................................................................................... 92
APPENDIX D: REMOTE CONFIGURATION FLOW CHARTS............................................................ 101
D.1 ADVANCED CONFIGURATION ............................................................................................................................. 101
D.2 PRE-TEST .................................................................................................................................................................. 102
D.3 RAMP......................................................................................................................................................................... 103
D.4 SPEED ........................................................................................................................................................................ 104
D.5 TORQUE .................................................................................................................................................................... 105
D.6 MISCELLANEOUS................................................................................................................................................... 106
D.7 DATA .......................................................................................................................................................................... 106
APPENDIX E: SCHEMATICS .............................................................................................................. 107
E.1 DYNAMOMETER POWER SUPPLY....................................................................................................................... 107
E.2 DYNAMOMETER DSP & MEMORY...................................................................................................................... 108
E.3 DSP DYNAMOMETER ANALOG I/O..................................................................................................................... 109
APPENDIX F: ADDITIONAL SCALE FACTOR TABLE....................................................................... 110
INDEX................................................................................................................................................... 111

vii
Magtrol Model DSP6001 Dynamometer Controller Table of Contents
TABLE OF FIGURES
2. CONTROLS
Figure 2–1 Front Panel ..............................................................................................................................................8
Figure 2–2 Secondary Function Menu........................................................................................................................8
Figure 2–3 Saving Function Menu..............................................................................................................................9
Figure 2–4 Rear Panel ..............................................................................................................................................12
Figure 2–5 Dynamometer Brake Input .....................................................................................................................12
Figure 2–6 Accessory Torque-Speed Output.............................................................................................................12
Figure 2–7 Dynamometer/TSC1 Connector .............................................................................................................13
Figure 2–8 AUX/TSC2 Connector.............................................................................................................................13
Figure 2–9 Supply 1 Connector ................................................................................................................................13
Figure 2–10 Supply 2 Connector ..............................................................................................................................14
Figure 2–11 RS-232C Interface ................................................................................................................................14
3. INSTALLATION/CONFIGURATION
Figure 3–1 Cover for Voltage Selector, Fuses...........................................................................................................15
Figure 3–2 Program Download Display...................................................................................................................16
Figure 3–3 Revision Display.....................................................................................................................................16
Figure 3–4 Alarm Warning Display ..........................................................................................................................16
Figure 3–5 Main Menu .............................................................................................................................................16
Figure 3–6 Dyno Setup Menu ...................................................................................................................................18
Figure 3–7 Dynamometer Configuration Menu........................................................................................................18
Figure 3–8 Hysteresis Dynamometer Setup..............................................................................................................19
Figure 3–9 Hysteresis Setup Menu ...........................................................................................................................19
Figure 3–10 Hysteresis Dynamometer with Torque Transducer Setup.....................................................................20
Figure 3–11 Torque Transducer Setup Menu............................................................................................................21
Figure 3–12 Aux Setup Menu - Display On ..............................................................................................................21
Figure 3–13 TSC1 with TM2XX Output Menu..........................................................................................................21
Figure 3–14 Hysteresis Dynamometer with Auxiliary Instrumentation Setup..........................................................22
Figure 3–15 TSC2 Aux Setup Menu ..........................................................................................................................23
Figure 3–16 TSC1 with AUX Output Menu...............................................................................................................23
Figure 3–17 Hysteresis Dynamometer with Eddy-Current or Powder Brake Setup.................................................24
Figure 3–18 TSC2 Eddy-Current/Powder Brake Setup Menu ..................................................................................25
Figure 3–19 Nominal Speed Setup Menu..................................................................................................................25
Figure 3–20 Eddy-Current or Powder Brake Dynamometer Setup ..........................................................................26
Figure 3–21 TSC1 Eddy-Current/Powder Brake Setup Menu ..................................................................................26
Figure 3–22 Eddy-Current or Powder Brake Dynamometer with Torque Transducer Setup ...................................27
Figure 3–23 Eddy-Current or Powder Brake Dynamometer with Auxiliary Instrumentation Setup ........................28
Figure 3–24 Two Eddy-Current/Powder Brake Dynamometers (Independent Setup) ..............................................29
Figure 3–25 Tandem Configuration Menu ................................................................................................................30
Figure 3–26 Two Eddy-Current/Powder Brake Dynamometers (Tandem Setup) .....................................................31
Figure 3–27 Eddy-Current Dynamometer with Powder Brake Dynamometer (Tandem Setup) ...............................33
Figure 3–28 TSC1 Eddy-Current Setup Menu...........................................................................................................33
Figure 3–29 TSC2 Powder Brake Setup Menu..........................................................................................................34
Figure 3–30 Maximum Speed Excited Menu ............................................................................................................34
Figure 3–31 In-Line Torque Transducer Cross Loop Function ................................................................................35
Figure 3–32 Brake Type Menu..................................................................................................................................35
Figure 3–33 Brake Type Menu (for WB) ...................................................................................................................36
Figure 3–34 Encoder Menu ......................................................................................................................................36
Figure 3–35 Torque/Speed DAC Setup Menu............................................................................................................37
4. DIGITAL FILTERS
Figure 4–1 Transposed Direct Form II Architecture.................................................................................................38
5. PID SETTINGS
Figure 5–1 System Block Diagram............................................................................................................................41
Figure 5–2 Open Loop Control Menu.......................................................................................................................43
Figure 5–3 Initial P Setting for Torque Control at 25% ...........................................................................................44

viii
Magtrol Model DSP6001 Dynamometer ControllerTable of Contents
Figure 5–4 High Initial P Setting for Torque Control .............................................................................................44
Figure 5–5 Initial I Setting for Torque Control.........................................................................................................45
Figure 5–6 Initial D Setting for Torque Control .......................................................................................................45
Figure 5–7 Initial P Setting for Speed Control at 25%..............................................................................................46
Figure 5–8 Initial I Setting for Speed Control ..........................................................................................................47
Figure 5–9 Initial D Setting for Speed Control.........................................................................................................47
Figure 5–10 Ramp Down Low I................................................................................................................................48
Figure 5–11 Ramp Down High I...............................................................................................................................49
Figure 5–12 Ramp Down Dynamic I ........................................................................................................................49
6. ALARM SYSTEM
Figure 6–1 Normal Condition “Energized Relay” ...................................................................................................50
Figure 6–2 Alarm Condition “De-Energized Relay” ...............................................................................................50
Figure 6–3 Typical Application.................................................................................................................................51
Figure 6–4 Alarm Enable/Disable Menu ..................................................................................................................51
Figure 6–5 Max Power Menu....................................................................................................................................52
Figure 6–6 Power Alarm Display .............................................................................................................................53
Figure 6–7 Speed Alarm Setup Menu........................................................................................................................53
Figure 6–8 -OL- Speed Alarm Display .....................................................................................................................54
Figure 6–9 Over Speed Alarm Message Display ......................................................................................................54
Figure 6–10 Torque Alarm Setup Menu ....................................................................................................................55
Figure 6–11 -OL- Torque Alarm Display..................................................................................................................55
Figure 6–12 Over Torque Alarm Message Display...................................................................................................55
Figure 6–13 Air Flow Alarm Setup Display .............................................................................................................56
Figure 6–14 Air Flow Alarm Message Display ........................................................................................................56
Figure 6–15 Water Flow Alarm Setup Display .........................................................................................................57
Figure 6–16 Water Flow Alarm Message Display ....................................................................................................57
Figure 6–17 External Alarm Setup Display ..............................................................................................................58
Figure 6–18 External Alarm Message Display.........................................................................................................58
Figure 6–19 Temperature Alarm Message Display...................................................................................................59
Figure 6–20 Electrical Alarm Message Display.......................................................................................................60
7. MANUALLY CONTROLLED OPERATION
Figure 7–1 Dynamometer Channel Menu.................................................................................................................61
Figure 7–2 Power Units Menu ..................................................................................................................................62
Figure 7–3 Torque Units Menu .................................................................................................................................62
Figure 7–4 Torque Control Menu..............................................................................................................................62
Figure 7–5 Max Speed Menu ....................................................................................................................................63
8. COMPUTER CONTROLLED OPERATION
Figure 8–1 GPIB Installation ..................................................................................................................................65
Figure 8–2 Com Setup Menu Display.......................................................................................................................66
Figure 8–3 RS-232 Interface.....................................................................................................................................66
Figure 8–4 Straight Through Pin-to-Pin Cable Connection.....................................................................................67
9. CALIBRATION
Figure 9–1 Calibration Display Analog Inputs ........................................................................................................77
Figure 9–2 TSC1 Input Connector............................................................................................................................77
Figure 9–3 TSC2 Input Connector............................................................................................................................78
Figure 9–4 Calibration Output DAC Display Menu.................................................................................................78
Figure 9–5 Supply 1 Connector ................................................................................................................................79
Figure 9–6 Supply 2 Connector ................................................................................................................................79
Figure 9–7 Calibration Accessory Torque DAC Display Menu................................................................................79
Figure 9–8 Accessory Torque-Speed Output.............................................................................................................80
Figure 9–9 Calibration Accessory Speed DAC Display Menu .................................................................................80

ix
Preface
PURPOSE OF THIS MANUAL
This manual contains all the information required for the installation and general use of the Model
DSP6001 Dynamometer Controller. To ensure proper use of the instrument, please read this manual
thoroughly before operating it. Keep the manual in a safe place for quick reference whenever a
question arises.
WHO SHOULD USE THIS MANUAL
This manual is intended for bench test operators who are going to use the Model DSP6001
Dynamometer Controller in conjunction with any Magtrol Hysteresis, Eddy-Current or Powder
Brake Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation.
MANUAL ORGANIZATION
This section gives an overview of the structure of the manual and the information contained within it.
Some information has been deliberately repeated in different sections of the document to minimize
cross-referencing and to facilitate understanding through reiteration.
The structure of the manual is as follows:
Chapter 1: INTRODUCTION - Contains the technical data sheet for the DSP6001 Dynamometer
Controller, which describes the unit and provides its technical characteristics.
Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of
the unit.
Chapter 3: INSTALLATION/CONFIGURATION - Provides setup options available with the
DSP6001 Dynamometer Controller. Illustrates and outlines the hardware connection
setup and software configurations for each option.
Chapter 4: DIGITAL FILTERS - Contains theory and setup information pertaining to Digital
Filters.
Chapter 5: PID SETTINGS - Describes the Proportional Integral Derivative (PID) Loop and
provides information on theory, setup and use.
Chapter 6: ALARM SYSTEM - Describes the new built-in alarm feature providing the user
with information on how each different alarm operates along with instructions for
setup and use.
Chapter 7: MANUALLY CONTROLLED OPERATION - How to run a test when the DSP6001
is used as a stand-alone unit. Includes information on setting power and torque
units, torque and speed control and open loop control.
Chapter 8: COMPUTER CONTROLLED OPERATION - How to run a test when the DSP6001
is used with a PC. Includes information on GPIB Interface, RS-232 Interface, data
format, programming and command set.
Chapter 9: CALIBRATION - Provides recommended calibration schedules along with step-
by-step instructions for the calibration procedure.

x
Magtrol Model DSP6001 Dynamometer ControllerPreface
Chapter 10: TROUBLESHOOTING - Solutions to common problems encountered during setup
and testing.
Appendix A: LABVIEW™ PROGRAMMING EXAMPLES - Magtrol’s comprehensive motor-test
software programs, made specifically to compliment the DSP6001 Dynamometer
Controller.
Appendix B: INERTIA CORRECTION - Describes the inertial effect on motor test data providing
solutions for correction.
Appendix C: FRONT PANEL/DISPLAY MENU FLOW CHARTS - A visual display of various
setup procedures.
Appendix D: REMOTE CONFIGURATION FLOW CHARTS - A visual display of the command
set used when programming the DSP6001.
Appendix E: SCHEMATICS - For Encoder/Switch Board, Power Supply, DSP & Memory and
Analog I/O.
Appendix F: ADDITIONAL SCALE FACTOR TABLE - Provides additional scale factor values
based on test instrument selection.
CONVENTIONS USED IN THIS MANUAL
The following symbols and type styles may be used in this manual to highlight certain parts of the
text:
Note: This is intended to draw the operator’s attention to complementary
information or advice relating to the subject being treated. It
introduces information enabling the correct and optimal functioning
of the product to be obtained.
Caution : this is used to draw the operator'sattention to information,
direCtives, proCedures, etC. whiCh, if ignored, may result in damage
being Caused to the material being used. the assoCiated text
desCribes the neCessary preCautions to take and the ConsequenCes
that may arise if the preCautions are ignored.
WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,
PRECAUTIONARY MEASURES, ETC. WHICH MUST BE
EXECUTED OR FOLLOWED WITH THE UTMOST CARE
AND ATTENTION, OTHERWISE THE PERSONAL SAFETY
OF THE OPERATOR OR THIRD PARTIES MAY BE PUT
AT RISK. THE READER MUST ABSOLUTELY TAKE NOTE
OF THE ACCOMPANYING TEXT, AND ACT UPON IT,
BEFORE PROCEEDING FURTHER.

1
GENERAL
INFORMATION
Calibration Certificate
1. Introduction
1.2 NEW FEATURES OF THE DSP6001
Magtrol’s new Model DSP6001 Dynamometer Controller is an upgraded version of the DSP6000,
providing superior motor testing capabilities by using state-of-the-art digital signal processing
technology. Designed for use with any Magtrol Hysteresis, Eddy-Current or Powder Brake
Dynamometer, Magtrol In-Line Torque Transducer or auxiliary instrumentation, the DSP6001 both
controls the dynamometer and provides digital readouts on the front panel. The features that make
the DSP6001 unique include:
• TwoChannels-Enablesunittosupportacombinationofuptotwotestinginstrumentswith
independent or tandem configurations.
• Built-InAlarm System - To caution the user when problems occur, there are automatic
electrical and temperature alarms programmed into the unit. Also inherent to the unit are
optional power, speed, torque, air flow, water flow and external input alarms that become
active when enabled by the user.
• Torque/SpeedAnalogOutputs-Abletointerfacewithadataacquisitionsystemorstrip
chart recorder.
• DigitalFilter-Removesundesirednoisefromtorquesignals.
• CrossLoopFunction-Allowsclosedloopcontrolofabrakeviathetorquetransducer.
• Saving-Allowsusertosaveprogrammedvalueswithintheircongurations.
1.1 UNPACKING YOUR DSP6001
Your DSP6001 was packaged carefully for shipping. Please notify your carrier and Magtrol Customer
Service if you believe your unit was damaged in shipping.
1. Save all shipping cartons and packaging material until you inspect the DSP6001.
2. Inspect the DSP6001 for any evidence of damage in shipping.
3. Make sure the carton contains the following:
MODEL DSP6001
DYNAMOMETER CONTROLLER
POWER
POWER
BRAKE STATUS SET POINT SET POINT P I D
TORQUE SPEED STATUS
DECREASE INCREASE
UPDIP
DYNO SETUP SHIFT COM SETUPAUX SETUP
SPEED SET
MAX SPEED
TORQUE SET
TORQUE UNITS
BRAKE ON/OFF
POWER UNITS
DOWN
DSP6001 Dynamometer Controller
Line cord
Magtrol User Manual CD-Rom

2
Magtrol Model DSP6001 Dynamometer ControllerChapter 1 – Introduction
GENERAL
INFORMATION
1.3 DATA SHEET
DSP6001
Data Sheet
DSP6001 High-Speed Programmable
Dynamometer Controller
1
www.magtrol.com
MAGTROL
FEATURES
• Two Channels:Enabletheunittosupportupto
twotestinginstrumentswithindependentortandem
configurations.
• Built-in Alarm System:Forpower,speed,torque,
temperature,airflow,waterflow,electricaloverload
andexternalinputs
• Torque/Speed Analog Outputs:Forinterfacewitha
dataacquisitionsystemorstripchartrecorder
• Interfaces:RS-232andIEEE-488
• High Speed Data Acquisition:120torqueandspeed
pointspersecondviaIEEEbus(approx.60/sec.via
RS-232)
• High Quality, Easy-to-Read Vacuum Fluorescent
Readout:Displaystorque,speed,power,auxiliaryand
PID(proportionalgain,integralandderivative)values
• Fast Full-Curve Data Acquisition: Free-runto
lockedrotorinseconds
• Speed & Torque Operating Modes:Provide
independentPIDsettingsforimprovedDynamometer
control
• Built-in Current-Regulated Supply:Forusewith
HysteresisDynamometeronly
• Adjustable Torque Units:English,MetricandSIare
standard
• Dynamometer Overload Protection
• Digital Filter: Removesundesirednoisefromtorque
signals
• Cross Loop Function: Allowsclosedloopcontrolof
brakeviatorquetransducer
• Programmable Digital PID Values:Controlledand
storedviaM-TestSoftwareorcontrolledmanually
• Saving:Savesprogrammedvalueswithin
configuration
• Auxiliary ± 10 V DC Analog Input:Foradditional
transducer
• Single or Multi-point Torque and Speed Stabilized
Testing: ViaM-TEST5.0Software
• Closed Box Calibration
• Rack Mounting: 19"(482.6mm)withhandles
DESCRIPTION
Magtrol’s Model DSP6001 High Speed Programmable
Dynamometer Controller employs state-of-the-art Digital
SignalProcessingTechnologytoprovidesuperiormotortesting
capabilities. Designed for use with any Magtrol Hysteresis,
Eddy-Current or Powder Dynamometer, Magtrol In-Line
TorqueTransducerorauxiliaryinstrumentation,theDSP6001
canprovidecompletePCcontrolviatheIEEE-488orRS-232
interface.With120readingspersecond,theDSP6001isideally
suitedforboththetestlabandtheproductionline.
APPLICATIONS
Inthelaboratory,theDSP6001’shighsamplerateprovides
superior resolution for data acquisition and curve plotting.
Thisallowsforcapturingmoreusablemotortestdataduring
switching, breakdown and other transitional areas of the
motor test curve. For production and incoming inspection,
theDSP6001displaystorque,speedandpoweratalltimes,
allowingtheControllertobeusedasamanualstandalone
unitoraspartofacompletePCsystem.
MOTOR TESTING SOFTWARE
Magtrol’sM-TEST5.0Software(sold separately)isastate-
of-the-artmotortestingprogramforWindows®-baseddata
acquisition.  Used with the Magtrol DSP6001 Controller,
MagtrolM-TEST5.0Softwareprovidesthecontrolofany
MagtrolDynamometerandrunstestsequencesinamanner
bestsuitedtotheoverallaccuracyandefficiencyoftheMagtrol
MotorTestSystem.ThedatathatisgeneratedbyMagtrol’s
MotorTestingSoftwarecanbestored,displayedandprinted
intabularorgraphicformats,andcanbeeasilyimportedinto
aspreadsheet.
WritteninLabVIEW™, M-TEST5.0has theflexibilityto
testamajorityofmotortypesinavarietyofways.Because
ofLabVIEW’sversatility,obtainingdatafromothersources
(e.g.thermocouples),controllingmotorpowerandproviding
audio/visualindicatorsisrelativelyeasy.
Magtrol’sM-TEST5.0Softwareisidealforsimulatingloads,
cyclingtheunitundertestandmotorramping.Becauseitis
easytogatherdataandduplicatetests,thesoftwareisideal
foruseinengineeringlabs,productiontestingandincoming/
outgoinginspection.

3
Magtrol Model DSP6001 Dynamometer Controller Chapter 1 – Introduction
GENERAL
INFORMATION
2
DSP6001
MAGTROL
Specifications
FRONT PANEL
REAR PANEL
Set Desired Power Units
(W, kW or Hp)
Set Desired Torque Units
(oz.in., oz.ft., lb.in., lb.ft., g.cm, kg.cm, Nmm, Ncm, Nm)
Ready for Rack Mounting
Displays Torque, Speed, Power,
Auxiliary and PID Values
Adjustable PID (Proportional Gain,
Integral and Derivative) settings
provide the best system response
Speed Control
(up to 99,000 rpm)
RS-232 and GPIB/IEEE-488
Interfaces for Connection to PC
For use with any Magtrol Dynamometer
(Hysteresis, Eddy-Current, Powder Brake),
Magtrol Torque Transducer or auxiliary instrumentation
Connectors for Models
DES310/DES311 Power Supplies
(for WB/PB Dynamometers only)
Connector for Model 5241 Power Supply
(for HD-825 Dynamometer only)
Torque/Speed Analog Output for Interfacing with
Data Acquisiton System or Strip Chart Recorder
MEASUREMENT CHARACTERISTICS
Maximum Torque 10,000 units, ±5 V TSC1, ±10 V TSC2
Maximum Speed 99,999 rpm
Accuracy
Speed: 0.01% of reading from 10 rpm to 100,000 rpm
TSC1: 0.02% of range (±1 mV)
TSC2: 0.02% of range (±2 mV)
ELECTRICAL CHARACTERISTICS
Fuses (5 × 20 mm)
Brake: UL/CSA 1.25 A 250 V SB
IEC 1.00 A 250 V T
Power (120 V): UL/CSA 800 mA 250 V SB
Power (240 V): IEC 315 mA 250 V T
Power Requirements 75 VA
Voltage Requirements 120/240 V 60/50 Hz
Max. Compliance Voltage 45 VDC, Brake Output
INPUTS AND OUTPUTS
Maximum Torque Input TSC1: ±5 V DC
TSC2: ±10 V DC
Accessory
Torque/Speed Output
Torque: ±10 V DC
Speed: ±10 V DC
Ctrl Out 0–3 V DC
ENVIRONMENT
Operating Temperature 5 ºC to 40 ºC
Relative Humidity < 80%
Temperature Coefficient 0.004% of range/°C of 5 V DC for both channels
DIMENSIONS
Width 19.0 in 483 mm
Height 3.5 in 89 mm
Depth
with handles
12.4 in
13.8 in
315 mm
351 mm
Weight 16.73 lb 7.58 kg

4
Magtrol Model DSP6001 Dynamometer ControllerChapter 1 – Introduction
GENERAL
INFORMATION
3
DSP6001
MAGTROL
System Configurations
Motor
Under
Test
OPTIONAL:
±10 volts
TSC2 only
14-pin connector
pin 13 = com
pin 14 = signal
Auxiliary Input
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
No Connection
Hysteresis on TSC1 only
AC Mains
Hysteresis Dynamometer (HD)
DSP6001
DYNAMOMETER
CONTROLLER
GPIB
RS-232
or
PC
M-TEST
– OR –
TM Torque Transducer
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
TM Torque
Transducer
GPIB
or
RS-232
PC
M-TEST
DSP6001 Dynamometer Controller
Excitation
Torque
TSC 401
Torque-Speed
Conditioner
DES Power Supply
Speed
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
±10 volts
TSC2 only
14-pin connector
pin 13 = com
pin 14 = signal
Auxiliary Input
– OR –
OPTIONAL:
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
No Connection
Hysteresis on TSC1 only
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
AC Mains
Hysteresis Dynamometer (HD)
Excitation
Torque
Speed
TSC 401
Torque-Speed
Conditioner
DES 31x Power Supply
Motor
Under
Test
GPIB
RS-232
or
PC
M-TEST
DSP6001
DYNAMOMETER
CONTROLLER
DSP6001 Connected to Hysteresis Dynamometer with Optional Auxiliary Input or In-Line Torque Transducer
DSP6001 Connected to Hysteresis Dynamometer and Eddy-Current or Powder Brake Dynamometer
DSP6001 Connected to Eddy-Current or Powder Brake Dynamometer (WB/PB)
with Optional Auxiliary Input or In-Line Torque Transducer

5
Magtrol Model DSP6001 Dynamometer Controller Chapter 1 – Introduction
GENERAL
INFORMATION
4
DSP6001
MAGTROL
System Configurations
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
Excitation
Torque
Speed
TSC 401 Torque-Speed
Conditioner
DES 31x Power Supply
Eddy-Current (WB)
OR Powder Brake (PB)
Dynamometer
Excitation
Torque
Speed
TSC 401 Torque-Speed
Conditioner
DES 31x Power Supply
DSP6001
DYNAMOMETER CONTROLLER
GPIB
RS-232
or
PC
M-TEST
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
GPIB
or
RS-232
PC
M-TEST
Clutch
(EK)
DSP6001
Dynamometer
Controller
Transformer
Powder Brake
Dynamometer (PB)
Excitation
Torque
DES Power Supply
TSC 401
Torque/Speed
Conditioner
Eddy-Current Brake
Dynamometer (WB)
Excitation
Torque
TSC 401
Torque-Speed
Conditioner
DES Power Supply
Speed
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
Powder Brake (PB)
Dynamometer
Eddy-Current (WB)
Dynamometer
Excitation
Torque
Speed
TSC 401
Torque-Speed Conditioner
DES 31x Power Supply
Powder Brake (PB)
Dynamometer
Eddy-Current (WB)
Dynamometer
Excitation
Torque
Speed
TSC 401
Torque-Speed Conditioner
DES 31x Power Supply
GPIB
RS-232
or
PC
M-TEST
OR
DSP6001
DYNAMOMETER CONTROLLER
DSP6001 Connected to 2 Eddy-Current or Powder Brake Dynamometers (Independent Setup)
DSP6001 Connected to 2 Eddy-Current or 2 Powder Brake Dynamometers (Tandem Setup)
DSP6001 Connected to Eddy-Current and Powder Brake Dynamometer (Tandem Setup)

6
Magtrol Model DSP6001 Dynamometer ControllerChapter 1 – Introduction
GENERAL
INFORMATION
5
DSP6001
MAGTROL
DYNAMOMETER / TSC1
AUX / TSC2
SUPPLY 2
SUPPLY 1 RS-232C
GPIB/IEEE–488
BRAKE
ACCESSORY
TORQUE–SPEED
OUTPUT
CTRL OUT
BRAKE FUSE
CAUTION: DOUBLE POLE FUSING
75VA 50/60Hz
EARTH
GROUND
FUSE (5×20mm): 120V UL/CSA 800mA 250V SB
240V IEC 315mA 250V T
(5×20mm): UL/CSA 1.25A 250V SB
IEC 1A 250V T
MAGTROL, INC. BUFFALO, NY
Torque Transducer
(TM)
No Connection
DES 31x
Hysteresis
Brake
Eddy-Current/
Powder Brake
OR
DSP6001
DYNAMOMETER
CONTROLLER
GPIB
RS-232
M-TEST
or
PC
CUSTOM MOTOR TEST SYSTEM
TheDSP6001canbeincorporatedintoaCustomizedMotorTestSystem.ThesePCbased,turn-keysystemsarecustomdesigned
andbuilttomeetspecificuserrequirements.
In-Line Torque Transducer Cross Loop Function
System Configurations
heavy-duty equipment rack
M-TEST Motor Testing Software
WB Eddy-Current
Dynamometer
DES Power Supply
TSC Torque Signal
Conditioner
AMF Adjustable
Motor Fixture
Dynamometer
Table
HD Hysteresis
Dynamometer
DSP6001 Dynamometer
Controller
6530 Power Analyzer
keyboard
drawer
side panel connectors allow
for easy hook-up
space for rackmounted
third-party power supply
and computer
LCD monitor
emergency stop button

7
Magtrol Model DSP6001 Dynamometer Controller Chapter 1 – Introduction
GENERAL
INFORMATION
DSP6001
Due to the continual development of our products, we reserve the right to modify specifications without forewarning.
www.magtrol.com
MAGTROL INC
70 Gardenville Parkway
Buffalo, New York 14224 USA
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
MAGTROL SA
Route de Montena 77
1728 Rossens / Fribourg, Switzerland
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Subsidiaries in:
Great Britain
Germany • France
China • India
Worldwide Network
of Sales Agents
Ordering Information
6001-US 08/10
SYSTEM OPTIONS AND ACCESSORIES
ORDERING INFORMATION
DSP6001 High-Speed Programmable Dynamometer Controller 120 VAC
DSP6001A High-Speed Programmable Dynamometer Controller 240 VAC
CATEGORY DESCRIPTION MODEL / PART #
TESTING
DEVICES
Hysteresis Dynamometers HD series
Eddy-Current Dynamometers WB series
Powder Brake Dynamometers PB series
In-Line Torque Transducers TM/TMHS/TMB series
POWER
ANALYZERS
High-Speed Single-Phase Power Analyzer 6510e
High-Speed Three-Phase Power Analyzer 6530
SOFTWARE M-TEST 5.0 Motor Testing Software SW-M-TEST5.0-WE
Temperature Testing Hardware HW-TTEST
POWER
SUPPLIES
Closed-Loop Speed Control/Power Supply 6100
Power Supply 5200
Current-Regulated Power Supply 5210
Power Amplifier (required for HD-825 Dynamometer only) 5241
Power Supply for WB & PB Dynamometers series 2.7 and 43 DES 310
Power Supply for WB & PB Dynamometer series 65, 115 and 15 DES 311
MISC. Torque/Speed Conditioner
(required for connecting WB/PB Series Dynamometers to DSP6001) TSC 401
CARDS &
CABLES
GPIB Interface Card (PCI) 73-M023
GPIB Cable, 1 meter 88M047
GPIB Cable, 2 meters 88M048
Torque Transducer Connector Cable ER 113/01

8
GENERAL
INFORMATION
2. Controls
2.1 FRONT PANEL
The front panel provides a power switch, nine control buttons, a Decrease/Increase Dial, andVacuum
Fluorescent Display (VFD).
MODEL DSP6001
DYNAMOMETER CONTROLLER
POWER
POWER
BRAKE STATUS SET POINT SET POINT P I D
TORQUE SPEED STATUS
DECREASE INCREASE
UPDIP
DYNO SETUP SHIFT COM SETUPAUX SETUP
SPEED SET
MAX SPEED
TORQUE SET
TORQUE UNITS
BRAKE ON/OFF
POWER UNITS
DOWN
Figure 2–1 Front Panel
2.2 FRONT PANEL CONTROLS AND BUTTONS
The front panel controls and buttons, from left to right, are:
• Powerswitch
• Sixdouble-functioncontrolbutton:
Primary Function Secondary Function
BRAKE ON/OFF POWER UNITS
TORQUE SET TORQUE UNITS
SPEED SET MAX SPEED
P AUX SETUP
I COM SETUP
D DYNO SETUP
• Threesingle-functioncontrolbuttons:
• SHIFT(enablessavingfunctionandsecondaryfunctionsprintedinblueabovecontrol
buttons)
• UP-Leftarrow(moves cursor to the left)
• DOWN-Rightarrow(moves cursor to the right)
• Decrease/IncreaseDial(decreasesorincreasestheselectedparameter)
2.2.1 Enabling SEcondary FunctionS
To enable the secondary function of the double-function control buttons:
1. Press the blue SHIFT button and release it. The word “SHIFT” appears in the display:
POWER
BRAKE STATUS SET POINT SET POINT P I D
TORQUE SPEED STATUS
Figure 2–2 Secondary Function Menu