EMKO EPC-1 User manual

EMKO ELEKTRONIK A.S.
Demirtas Org. San. Bolg.
Karanfil Sk. No: 6 TR
16369 Bursa / TURKEY
Phone: [phone]
Fax: [phone]
Url: www.emkoelektronik.com.tr
e-mail: [email protected]
Instruction Manual. ENG EPC_X 02 V03 07/13
EPC-1, EPC-3 & EPC-4
EPC-1A, EPC-3A & EPC-4A
POULTRY CONTROLLER MANUAL

Instruction manual of EPC consists of three main sections. Explanation of these sections are below. Also,
there is another section which include technical specifications of the device. All titles and page numbers in
instruction manual are in “CONTENTS” section. User can reach to any title with section number.
Installation:
In this section, physical dimensions of the device, panel mounting, electrical wiring, physical and
electrical installation of the device to the system are explained.
User Section:
In this section, user interface of the device, how to access to the user parameters, description of the
parameters are explained.
Also in these sections, there are warnings to prevent serious injury while doing the physical and electrical
mounting or using the device.
Technician Section
In this section, how to access to the technician parameters, description of the parameters and functions
are explained.
Explanation of the symbols which are used in these sections are given below.
This symbol is used to determine the dangerous situations as a result of an electric shock. User
must pay attention to these warnings definitely.
a
cThis symbol is used for safety warnings. User must pay attention to these warnings.
This symbol is used to determine the important notes about functions and usage of the device.
i
This symbol is used for VDC
Z
ABOUT INSTRUCTION MANUAL
This symbol is used for VAC
V
2

CONTENTS
3
1. INTRODUCTION.................................................................................................................................
1.1 GENERAL SPECIFICATIONS.....................................................................................................
1.2 WARRANTY.................................................................................................................................
1.3 MAINTENANCE..........................................................................................................................
2. INSTALLATION...................................................................................................................................
2.1 GENERAL DESCRIPTION..........................................................................................................
2.2 DIEMENSIONS...........................................................................................................................
2.3 RIGHT SIDE VIEW......................................................................................................................
2.4 PANEL CUT-OUT.........................................................................................................................
2.5 ENVIRONMENTAL RATINGS.....................................................................................................
2.6 PANEL MOUNTING.....................................................................................................................
2.7 INSTALLATION FIXING SCREWS..............................................................................................
2.8 REMOVING FROM THE PANEL.................................................................................................
3. INPUTS AND OUTPUT CONNECTIONS...........................................................................................
4. RS-232 SERIAL INTERFACE, PROGRAMMING THE DEVICE OVER PC ......................................
4.1 CABLE CONNECTION BETWEEN RS-232 TERMINAL OF THE DEVICE AND PC..................
4.2 PC INTERFACE..........................................................................................................................
4.2.1 TECHNICIAL SPECIFICATIONS........................................................................................
5. USER SECTION..................................................................................................................................
5.1 EASY ACCESS DIAGRAM FOR PAGES....................................................................................
5.2 SHORTCUT BUTTONS...............................................................................................................
5.3 EDITING A PARAMETER............................................................................................................
5.4 SCREENS, PARAMETERS AND FUNCTIONS..........................................................................
5.4.1 PROCESS VALUES...........................................................................................................
5.4.2 SYSTEM MONITORING.....................................................................................................
5.4.3 FEEDING CONSUMPTION (EPC 3&4) .............................................................................
5.4.4 WEIGHING LOG (EPC 4) ..................................................................................................
5.4.5 ELECTRICITY ENERGY CONSUMPTION (EPC 4) ..........................................................
5.4.6 WATER CONSUMPTION (EPC 4) .....................................................................................
5.4.7 SET VALUES......................................................................................................................
5.4.8 SHUTTER...........................................................................................................................
5.4.8.1 SHUTTER PARAMETERS..................................................................................
5.4.8.2 SHUTTER FUNCTION........................................................................................
5.4.9 FEEDING PARAMETERS (EPC 3&4) ...............................................................................
5.4.9.1 FEEDING FUNCTION (EPC 3&4) ......................................................................
5.4.10 LIGHTING PARAMETERS (EPC 3&4) ............................................................................
5.4.11 ALARMS...........................................................................................................................
5.4.11.1 ALARM SET VALUES........................................................................................
5.4.11.2 ALARM TYPES..................................................................................................
5.4.12 PROCESS OUTPUTS......................................................................................................
5.4.13 MAX & MIN VALUES........................................................................................................
5.4.14 ALARM STATUS...............................................................................................................
5.4.15 EVENTS...........................................................................................................................
5.4.16 INFLUENCES...................................................................................................................
5.4.16.1 INFLUENCE PARAMETERS.............................................................................
5.4.16.2 INFLUENCE FUNCTIONS.................................................................................
5.4.17 DATE SETUP....................................................................................................................
5.4.18 CURVE.............................................................................................................................
5.4.18.1 CURVE SETUP..................................................................................................
5.4.18.2 CURVE FEEDING PARAMETERS (EPC 3&4) .................................................
5.4.18.3 CURVE LIGHTING PARAMETERS (EPC 3&4) ................................................
5.4.18.4 CURVE FUNCTION...........................................................................................
6. TECHNICIAN SECTION...............................................................................................................
6.1 FRONT PANEL...........................................................................................................................
6.1.1 BUTTONS EXPLANATIONS..............................................................................................
6.1.2 LEDS EXPLANATIONS......................................................................................................
6.2 EASY ACCESSING DIAGRAM FOR PAGES.............................................................................
6.3 EDITING A PARAMETER. AND CHANGING A PAGE................................................................
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CONTENTS
4
6.4 SCREENS PARAMETERS AND FUNCTIONS..........................................................................
6.4.1 TECHNICIAN PASSWORD...............................................................................................
6.4.2 HEATER1..........................................................................................................................
6.4.2.1 HEATING1 PARAMETERS................................................................................
6.4.2.2 HEATER1 FUNCTION........................................................................................
6.4.3 HEATER2..........................................................................................................................
6.4.3.1 HEATING2 PARAMETERS................................................................................
6.4.3.2 HEATER2 FUNCTION........................................................................................
6.4.4 COOLING..........................................................................................................................
6.4.4.1 COOLING PARAMETERS..................................................................................
6.4.4.2 COOLING FUNCTION........................................................................................
6.4.5 HUMIDITY..........................................................................................................................
6.4.5.1 HUMIDITY PARAMETERS.................................................................................
6.4.5.2 HUMIDITY.FUNCTION.......................................................................................
6.4.6 VENTILATION...................................................................................................................
6.4.6.1 VENTILATION PARAMETERS...........................................................................
6.4.6.2 SET VENTILATION<°C>....................................................................................
6.4.6.3 VENTILATION FUNCTION(TUNNEL)................................................................
6.4.6.4 VENTILATION FUNCTION(BASIC&TUN.).........................................................
6.4.6.5 TECHNICIAN VENTILATION PARAMETERS....................................................
6.4.7 SHUTTER CALIBRATION.................................................................................................
6.4.8 TEMPERATURE SETTINGS.............................................................................................
6.4.9 CONTROL FUNC PAGE 1.................................................................................................
6.4.10 CONTROL FUNC PAGE 2...............................................................................................
6.4.11 LIGHTING FUNCTION (EPC 3&4) ..................................................................................
6.4.11.1 LIGHTING(ON/OFF MODE) FUNCTION (EPC 3&4) .......................................
6.4.11.2 LIGHTING(MODULATE MODE) FUNCTION (EPC 3&4) .................................
6.4.12 FEEDING (EPC 3&4) ......................................................................................................
6.4.12.1 FEED UNIT PARAMETERS (EPC 3&4) ...........................................................
6.4.12.2 FEEDING WEIGH ADJUSTMENT (EPC 3&4) .................................................
6.4.12.3 FEEDING SYSTEM (EPC 3&4) .......................................................................
6.4.12.4 FEEDING FLOW CHARTS (EPC 3&4) ............................................................
6.4.12.5 FEEDING (WITH LOADCELL) GRAPHICS (EPC 3&4) ...................................
6.4.12.6 FEEDING (WITHOUT LOADCELL) GRAPHICS (EPC 3&4) ............................
6.4.12.7 FEEDING EXAMPLES (EPC 3&4) ...................................................................
6.4.13 WEIGHT (EPC 4) .............................................................................................................
6.4.13.1 WEIGHT1 ADJUSTMENT (EPC 4) ...................................................................
6.4.13.2 WEIGHT2 ADJUSTMENT (EPC 4) ...................................................................
6.4.13.3 WEIGHT3 ADJUSTMENT (EPC 4) ...................................................................
6.4.13.4 AVERAGE WEIGH1 (EPC 4) ............................................................................
6.4.13.5 AVERAGE WEIGH2 (EPC 4) ............................................................................
6.4.13.6 AVERAGE WEIGH3 (EPC 4) ............................................................................
6.4.13.7 WEIGHING PARAMETERS (EPC 4) ................................................................
6.4.13.8 WEIGHING ADJUSTMENT (EPC 4) .................................................................
6.4.13.9 WEIGHING (EPC 4) ..........................................................................................
6.4.14 WATER AND ELECTRICITY CONSUMPTION (EPC 4) ..................................................
6.4.14.1 WATER AND ELECTRICITY CONSUMPTION PER PULSE (EPC 4) ..............
6.4.14.2 ELECTRICITY CONSUMPTION (EPC 4) .........................................................
6.4.14.3 WATER CONSUMPTION (EPC 4) ....................................................................
6.4.15 NH3/CO2 .........................................................................................................................
6.4.15.1 NH3 CALIBRATION ...........................................................................................
6.4.15.2 CO2 CALIBRATION ...........................................................................................
6.4.15.3 NH3/CO2 SET VALUES ....................................................................................
6.4.16 SMS PARAMETERS .......................................................................................................
6.4.17 MODBUS .........................................................................................................................
6.4.18 EDIT PASSWORDS..........................................................................................................
6.4.19 ENTER CAL PASSWORD PAGE......................................................................................
7. SPECIFICATIONS...............................................................................................................................
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55
Manufacturer’s Name : EMKO ELEKTRONIK A.S.
Manufacturer’s Address : DOSAB, Karanfil Sk., No:6,
16369 Bursa, TURKEY
The manufacturer hereby declares that the product:
Product Name : Poultry Controller Unit
Type Number : EPC
Product Category : Electrical equipment for measurement, control and
laboratory use
Conforms to the following directives :
2006 / 95 / EC The Low Voltage Directive
2004 / 108 / EC The Electromagnetic Compatibility Directive
has been designed and manufactured to the following specifications:
EN 61000-6-4:2001 EMC Generic Emission Standard for the Industrial Environment
EN 61000-6-2:2001 EMC Generic Immunity Standard for the Industrial Environment
EN 61010-1:2001 Safety Requirements for electrical equipment for measurement, control
and laboratory use
When and Where Issued Authorized Signature
th
10 May 2010 Name : Serpil YAKIN
Bursa-TURKEY Position : Quality Manager
EU DECLARATION OF CONFORMITY

1. INTRODUCTION
Beside of all these features EPC is developed controller with modbus communication and easy to use menu.
Feaures
- Two zones house temperature measurement and control,
- Heating, cooling and humidity control,
- Outside temperature measurement and intelligent influence on controls,
- Ventilation control with stages’ relay outputs and analog output,
- Shutter open / close control with relay outputs and analog output,
- Shutter Feedback input,
- Feeding control from age curves, feeding storage silo weight measurement and control,
- Food consumption data recording and logging,
- Lighting control from age curves, lighting control with analog output,
- Water consumption measurement, data recording and logging,
- Electricity Consumption measurement, data recording and logging,
- Animal weight measurement from up to 3 scales placed in house, animal weighings data.
56
Pt-100 input -1, Room Temperature Measurement
Pt-100 input -2, Room Temperature Measurement
Pt-100 input -3, Outside Temperature Measurement
8 Relay Outputs for Fans
0-10 V Analog Output for Fans
Heater-1 and Heater-2 Relay Outputs
Cooling Relay Output
Alarm Relay Output and 2 Alarm Signal Inputs
Shutter Open/Close Relay outputs
0-10V Analog Output for Shutter Control
Humidity Control Relay Output & %RH measurement
Feeding Relay Output & Feeding weight measurement
0-10V Analog Output for Lighting control
Water & Electricity Consumption measurement input (pulse) & Log
Weight-1, Weight-2, Weight-3 measurement inputs & weight logging
Feeding Consumption log
Lighting curves & Lighting Relay Output
EPC3EPC1 EPC4FUNCTIONS
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
YES
NO
NO
NO
NO
NO
NO NO
NO
Shutter Feedback input YESYESYES
CO and NH meauserement input & control YESYESYES
23

MICROCONTROLLER
SUPPLY
VOLTAGE
24VZ+/-15%
PUSH BUTTONS
HUMIDITY
(0-10VZ)
ANALOG INPUT
ROOM TEMP1
Pt100 INPUT
ROOM TEMP2
Pt100 INPUT
OUTSIDE TEMP
Pt100 INPUT
FEEDING
(0-10VZ)
ANALOG INPUT
WEIGHT 1
(0-10VZ)
ANALOG INPUT
WEIGHT 2
(0-10VZ)
ANALOG INPUT
SHUTTER FEED.
(0-10VZ)
ANALOG INPUT
ALARM 1
DIGITAL INPUT
NEGATIVE
PRESSURE
DIGITAL INPUT
FEEDING
DIGITAL INPUT
ELECTRICITY
CONSUMPTION
DIGITAL INPUT
WATER
CONSUMPTION
DIGITAL INPUT
RS-232
PC COMM.
RS-485
COMMUNICATION
SHUTTER
OPEN
RELAY OUTPUT
ALARM 1
RELAY OUTPUT
FAN RELAY
OUTPUTS
COOLING
RELAY OUTPUT
HEATER 2
RELAY OUTPUT
HEATER 1
RELAY OUTPUT
SHUTTER
CLOSE
RELAY OUTPUT
HUMIDITY
RELAY OUTPUT
FEEDING
RELAY OUTPUT
LIGHTING
RELAY OUTPUT
SHUTTER
(0-10VZ)
ANALOG OUT.
FANS
(0-10VZ)
ANALOG OUT.
LIGHTING
(0-10VZ)
ANALOG OUT.
STATUS
INDICATORS
1.1 GENERAL SPECIFICATIONS
57
(EPC 3&4)
(EPC 4)
(EPC 4)
(EPC 3&4)
(EPC 4)
(EPC 4)
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
(NOTE-1)
NOTE-1: If the device is EPC-1A, EPC-3A or EPC-4A, then this analog input is shutter feedback input.
If the device is EPC-1 or EPC-3, there is no analog input. If the device is EPC-4, then this analog input
is WEIGH-3 Analog input(0-10V).

EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This
warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in
force if duty and responsibilities which are determined in warranty document and instruction manual performs by
the customer completely.
Repairs should only be performed by trained and specialized personnel. Cut power to the device before
accessing internal parts.
Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can
reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the
external plastic case.
1.2 WARRANTY
1.3 MAINTENANCE
Carefully unpack the unit and check for damage to the unit or to the cables supplied. Retain the packing
in case of future need, e.g. returning the unit for adjustment.
Check the contents, as follows:
• One EPC unit.
• Operating Manual.
• Screw fixings.
• RS-232 Cable.
Before commencing installation:
• Disconnect all electrical power to the machine.
• Make sure the machine cannot operate during installation.
• Follow all of the machine manufacturer’s safety warnings.
• Read and follow all installation instructions.
Report any shortage or damage to your local sales office as soon as possible.
A visual inspection of this product for possible damage occured during shipment is recommended
before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians
install this product.
Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.
Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can
be prevented.
Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in
malfunction, electric shock or fire.
Do not use the unit in combustible or explosive gaseous atmospheres.
During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs
can cause injury on hands, you must be careful.
Montage of the product on a system must be done with it’s own fixing screws. Do not do the montage of
the device with inappropriate fixing screws. Be sure that device will not fall while doing the montage.
It is your responsibility if this equipment is used in a manner not specified in this instruction manual.
Before beginning installation of this product, please read the instruction manual and warnings
below carefully.
c
2. INSTALLATION
8

Mounting
Holes
Electrical
Connection
Front Panel
IP65 protection
NEMA 4X
Label
Pocket
mm144
204mm
2.1 GENERAL DESCRIPTION
2.2 DIMENSIONS
Electrical
Connection
COOLING
ALARM
MAN
AUTO
PROCESS
VALUES
PROCESS
OUTPUTS
SET
VALUES
ALARM SET
VALUES
EVENTS MAX & MIN
SHUTTER
FANS
FANS
FANS
FANS
HEATERS
1 2
3 4
5 6
7 8
1 2
PRG
ESC
19.07.06 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 65%
DAY -5 CURVE
Label
Pocket
9

7mm
16.5mm 34.5mm
89.5mm29mm
144mm
2.3 RIGHT SIDE VIEW
10

Operating Temperature : -25°C to 70°C
Max. Operating Humidity : 90% Rh (non-condensing)
Altitude : Up to 2000m.
Operating Conditions
Forbidden Conditions:
Corrosive atmosphere
Explosive atmosphere
Home applications (The unit is only for industrial applications)
c
2.4 PANEL CUT-OUT
2.5 ENVIRONMENTAL RATINGS
7
1.25mm
R=4.5mm
R=4.5mm
7 25mm
1.
5mm
5mm
R=4.5mm
R=4.5mm
186 mm
15m
03.m
196 mm
13m8 m
11

During installation into a metal panel, care should be taken to avoid injury from metal burrs
which might be present. The equipment can loosen from vibration and become dislodged if
installation parts are not properly tightened. These precautions for the safety of the person
who does the panel mounting.
1. Before mounting the device in your panel, make sure that the cut-out is of the right size
2. Make sure that the diameter of the holes are of the right size and coordinate of the holes are true.
3. Check front panel gasket position
4. Insert the device through the cut-out. If the mounting screws are on the unit, put out them before inserting the
unit to the panel.
c
1
3
2
22
2
4
The unit is designed for panel mounting.
1. Insert the unit in the panel cut-out from the front
side.
2. Insert the fixings through the mounting holes and
tighten the fixing screws to secure the unit against
the panel.
Fixing is
done by four screw fixings.
Montage of the unit to a system must be done with it’s own fixing screws. Do not do the montage of
the device with inappropriate fixing screws. Be sure that device will not fall while doing the
montage.
During mechanical installation, beware of any sharp burrs on the metal panel aperture.
Ensure that the fixings are properly tightened to prevent the fixings becoming loose due to
panel vibration.
c
2.6 PANEL MOUNTING
2.7 INSTALLATION FIXING SCREWS
12

1. Loosen the screws.
2. Pull the unit through the front side of the panel
Before starting to remove the unit from panel, power off the unit and the related system.
c
RESET
2
2.8 REMOVING FROM THE PANEL
13

3. INPUT AND OUTPUT CONNECTIONS
14
SUPPLY VOLTAGE
24 VZ+/-15%
1FAN OUTPUTS 2 3 4 5 6 7
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
EPC - 1
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON
11
SHUTTER FANS
+ +-
ANALOG OUTPUTS
Z(0-10 V )
ANALOG INPUTS
ROOM
TEMP 1
PT-100
55667788991010
ROOM
TEMP 2
PT-100
OUTSIDE
TEMP
PT-100
OUT
RH
-+
HUMIDITY
(0 - 10V )Z
22331111 1212
4545 4747
4646 4848
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
DIGITAL INPUTS
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1 COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
HUMIDITY
COMMON
2222 2323
ALARM 1 NEG PRES
2121
C$
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
RS 232
PC COMM. RS 485
EXPANSION BOARD
1FAN OUTPUTS 2 3 4 5 6 7
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
EPC - 3
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON
11
SHUTTER FANS LIGHTING
++ +-
ANALOG OUTPUTS
Z(0-10 V )
ANALOG INPUTS
ROOM
TEMP 1
PT-100
55667788991010
ROOM
TEMP 2
PT-100
OUTSIDE
TEMP
PT-100
OUT
RH
-+
HUMIDITY
(0 - 10V )Z
2233441111 1212
4545 4747
4646 4848 4949 5050
5 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1 COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
HUMIDITY FEEDING LIGHTING
C$
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
DIGITAL INPUTS
FEEDING COMMON ALARM 1 NEG PRES
2222 2323 2424 2121
RS 232
PC COMM. RS 485
EXPANSION BOARD
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
1FAN OUTPUTS 2 3 4 5 6 7
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
RS 232
PC COMM. RS 485
EXPANSION BOARD
EPC - 4
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON
11
SHUTTER FANS LIGHTING
++ +-
ANALOG OUTPUTS
Z(0-10 V )
ANALOG INPUTS
ROOM
TEMP 1
PT-100
55667788991010
ROOM
TEMP 2
PT-100
OUTSIDE
TEMP
PT-100
OUT
RH
-+
HUMIDITY
(0 - 10V )Z
2233441111 1212
4545 4747
4646 4848 4949 5050
5 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
DIGITAL INPUTS
-+
FEEDING
(0 - 10V )Z
1313 1414
-+
1515 1616
-+
1717 1818
-+
1919 2020
INPUT 1
(0 - 10V )ZINPUT 2 (0 - 10V )ZINPUT 3 (0 - 10V )Z
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1 COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
HUMIDITY FEEDING LIGHTING
FEEDING COMMON
2222 2323 2424 2525
ALARM 1 NEG PRES ELECTRICITY
2121 2626
WATER
CONSUMP.
C$
SUPPLY VOLTAGE
24 VZ+/-15%
SUPPLY VOLTAGE
24 VZ+/-15%
-+
FEEDING
(0 - 10V )Z
1313 1414
-+
1515 1616
-+
1717 1818
INPUT 1
(0 - 10V )ZINPUT 2 (0 - 10V )Z
-+
1515 1616
-+
1717 1818
INPUT 1
(0 - 10V )ZINPUT 2 (0 - 10V )Z
4141 4242
+
-
4040
I
4141 4242
+
-
4040
I
4141 4242
+
-
4040
I

15
3. INPUT AND OUTPUT CONNECTIONS
-+
1515 1616
-+
1717 1818
FEEDING
(0 - 10V )Z
CONF IN 2 ORTAK
2222 2323 2424 2525
CONF IN 1 TERS BASINÇ ELEKTRÝK
2121 2626
SU TÜKETÝMÝ
EPC - 4B
1313 141455667788991010 1111 1212
C$
DÝJÝTAL GÝRÝÞLER
RS 232
PC HABER. RS 485
GENÝÞLEME KARTI
1919 2020
-+
NEG. PRESS.
(0 - 10V )Z
SUPPLY VOLTAGE
24 VZ+/-15%
1FAN OUTPUTS 2 3 4 5 6 7
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
EPC - 1A
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON
11
SHUTTER FANS
+ +-
ANALOG OUTPUTS
Z(0-10 V )
ANALOG INPUTS
ROOM
TEMP 1
PT-100
55667788991010
ROOM
TEMP 2
PT-100
OUTSIDE
TEMP
PT-100
OUT
RH
-+
HUMIDITY
(0 - 10V )Z
22331111 1212
4545 4747
4646 4848
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
DIGITAL INPUTS
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1 COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
HUMIDITY
COMMON
2222 2323
ALARM 1 NEG PRES
2121
C$
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
RS 232
PC COMM. RS 485
EXPANSION BOARD
1FAN OUTPUTS 234567
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
EPC - 3A
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON
11
SHUTTER FANS LIGHTING
++ +-
ANALOG OUTPUTS
Z(0-10 V )
ANALOG INPUTS
ROOM
TEMP 1
PT-100
55667788991010
ROOM
TEMP 2
PT-100
OUTSIDE
TEMP
PT-100
OUT
RH
-+
HUMIDITY
(0 - 10V )Z
2233441111 1212
4545 4747
4646 4848 4949 5050
5 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
-+
FEEDING
(0 - 10V )Z
1313 1414
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1 COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
HUMIDITY FEEDING LIGHTING
C$
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
DIGITAL INPUTS
FEEDING COMMON ALARM 1 NEG PRES
2222 2323 2424 2121
RS 232
PC COMM. RS 485
EXPANSION BOARD
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
1FAN OUTPUTS 2 3 4 5 6 7
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
RS 232 PC COMM. RS 485
EXPANSION BOARD
EPC - 4A
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON
11
SHUTTER FANS LIGHTING
++ +-
ANALOG OUTPUTS
Z(0-10 V )
ANALOG INPUTS
ROOM
TEMP 1
PT-100
55667788991010
ROOM
TEMP 2
PT-100
OUTSIDE
TEMP
PT-100
OUT
RH
-+
HUMIDITY
(0 - 10V )Z
2233441111 1212
4545 4747
4646 4848 4949 5050
5 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
DIGITAL INPUTS
-+
FEEDING
(0 - 10V )Z
1313 1414
-+
1515 1616
INPUT 1
(0 - 10V )Z
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1 COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
HUMIDITY FEEDING LIGHTING
FEEDING COMMON
2222 2323 2424 2525
ALARM 1 NEG PRES ELECTRICITY
2121 2626
WATER
CONSUMP.
C$
SUPPLY VOLTAGE
24 VZ+/-15%
SUPPLY VOLTAGE
24 VZ+/-15%
-+
1717 1818 1919 2020
INPUT 2
(0 - 10V )ZSHUTTER FEEDBACK
1919 2020
SHUTTER
FEEDBACK
-+
1515 1616
INPUT 1
(0 - 10V )Z
-+
1717 1818
INPUT 2
(0 - 10V )Z
1919 2020
SHUTTER
FEEDBACK
-+
1515 1616
INPUT 1
(0 - 10V )Z
-+
1717 1818
INPUT 2
(0 - 10V )Z
OUTSIDE
TEMP
PT-100
HUMIDITY
(0 - 10V )Z
COMMON
11
SHUTTER FANS LIGHTING
++ +-
ANALOG OUTPUTS
Z(0-10 V )
223344
3 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
2727 2828 2929 3030
HEATER 1 HEATER 2 COOLING COMMON 1
ROOM
TEMP 1
PT-100
ROOM
TEMP 2
PT-100
ROOM
TEMP 3
PT-100
ROOM
TEMP 4
PT-100
4343 4444
RELAY 5A @ 250 V V
(RESISTIVE LOAD)
ALARM 1 COMMON 4
4545 4747
4646 4848 4545 5050
5 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
COMMON 3 SHUTTER
OPEN
SHUTTER
CLOSE
COOLING
OPEN
COOLING
CLOSE
LIGHTING
SUPPLY VOLTAGE
24 VZ+/-15%
1FAN OUTPUTS 234567
3131 3232 3333 3434 3535 3636 3737 3838 3939
8
COMMON 2
8 RELAYS 5A @ 250 V V
(RESISTIVE LOAD)
4141 4242
+
-
4040
I
4141 4242
+
-
4040
I
4141 4242
+
-
4040
I
4141 4242
+
-
4040
I

Table 3.1 Unit wiring
1.0
Description Cable Size Notes
Table 3.1 shows the connections and recommended cable sizes. Table 3.2 describes the functions of the
connections.
1
Pin
Analog output’s common Analog output’s common
1.0
2Shutter analog output (EPC 3&4) Analog output
1.0
3Fan’s analog output Analog output
1.0
4Lighting analog output (EPC 3&4) Analog output
1.0
5Room Temp 1 PT-100 PT-100 input
1.0
6Room Temp 1 PT-100 PT-100 input
1.0
7
Room Temp 2 PT-100 PT-100 input
1.0
8Room Temp 2 PT-100 PT-100 input
1.0
9Outside Temp PT-100 PT-100 input
1.0
10 Outside Temp PT-100 PT-100 input
1.0
11 Humidity
+ line(0 - 10VZ) input1.0
12 Humidity
- line (0 - 10VZ) input
1.0
13 Feeding (EPC 3&4)
+ line(0 - 10VZ)1.0
14 Feeding (EPC 3&4)
- line (0 - 10VZ) input
1.0
15 Weight 1 (EPC 4)
+ line(0 - 10VZ) input1.0
16 Weight 1 (EPC 4)
- line (0 - 10VZ) input
1.0
17 Weight 2 (EPC 4)
+ line(0 - 10VZ) input1.0
18 Weight 2 (EPC 4)
- line (0 - 10VZ) input
1.0
19
Weight 3 (EPC 4)
+ line(0 - 10VZ) input1.0
20 Weight 3 (EPC 4)
- line (0 - 10VZ) input
1.0
21 Digital input’s common line
Switch to 0 VZ(NO)1.0
22 Alarm 1 digital input
Switch to 0 VZ(NO)1.0
23 Negative pressure digital input
Switch to 0 VZ(NO)1.0
24 Feeding digital input (EPC 3&4)
Switch to 0 VZ(NO)1.0
25 Electricity cons. digital input (EPC 4)
Switch to 0 VZ(NO)1.0
26 Water consumption digital input (EPC 4)
1.0
27 Relay output’s Common 1
1.0
28 Heater 1
1.0
29 Heater 2
1.0
30 Cooling
Relay output (5 A @ 250 VV)
Relay output (5 A @ 250 VV)
Relay output (5 A @ 250 VV)
1.0
31 Fan output 1 Relay output (5 A @ 250 VV)
1.0
32 Fan output 2 Relay output (5 A @ 250 VV)
1.0
33 Fan output 3 Relay output (5 A @ 250 VV)
1.0
34 Fan output 4 Relay output (5 A @ 250 VV)
1.0
35 Fan output 5 Relay output (5 A @ 250 VV)
1.0
36 Fan output 6 Relay output (5 A @ 250 VV)
1.0
37 Fan output 7 Relay output (5 A @ 250 VV)
2.5
38 Fan output 8 Relay output (5 A @ 250 VV)
1.0
39 Fan Relay output’s Common 2 Fan relay output’s common line
2.5
40 Supply voltage - line (24VZ+/-15% max.350 mA)
2.5
41 Supply voltage + line (24VZ+/-15% max.350 mA)
1.0
42 Common 4 Alarm 1 relay output’s common line
1.0
43 Alarm 1 Relay output (5 A @ 250 V~)
1.0
44 Common 3
1.0
45 Shutter open Relay output (5 A @ 250 VV)
1.0
46
Shutter close Relay output (5 A @ 250 VV)
1.0
47 Humidity Relay output (5 A @ 250 VV)
1.0
48 Feeding (EPC 3&4) Relay output (5 A @ 250 VV)
1.0
49 Lighting (EPC 3&4) Relay output (5 A @ 250 VV)
(mm)
input
16
Shut.Feedb (EPC xA)
Shut.Feedb (EPC xA)
Shut.Feedb (EPC xA)

9 pin D connector
female
EPC
Standard communication cable
Brown
White
Green
Note: For 9600 baud rate, cable length must be maximum 10 meters.
PC
9 pin D connector
male
4.RS-232 SERIAL INTERFACE, PROGRAMMING THE DEVICE OVER PC
4.1 CABLE CONNECTION BETWEEN RS-232 TERMINAL OF THE DEVICE AND PC
The PC interface kit comprises of a 9 pin D connector/FCC68(4 pin) connection lead with 2 meters of cable and
the optional PC Software (Supplied on CD-ROM)
RS-232 non-isolated Serial interface
Modbus RTU communication protocol,
Selectable Baud Rate,
8 data bits,
Selectable Parity,
Selectable Stop Bit.
4.2 PC INTERFACE
4.2.1 TECHNICAL SPECIFICATIONS
17

5. USER SECTION
PROCESS VALUES
SYSTEM MONITORING
FEEDING CONSUMPTION
WEIGHING1 LOG
WEIGHING2 LOG
WEIGHING3 LOG
ELECTRICITY ENERGY
CONSUMPTION
WATER CONSUMPTION
SET VALUES
ALARM SET VALUES
PROCESS OUTPUTS
MAX & MIN VALUES 1
SET SHUTTER
FEEDING PARAMETERS
LIGHTING PARAMETERS
(NOTE: 7)
(NOTE: 7)
(NOTE: 7)
(NOTE: 7)
NOTES:
1: If CONTROL FUNC PAGE 2 PAGE FEEDING parameter is
enabled then this page is visible
2: If CONTROL FUNC PAGE 2 PAGE CHICKS W1 parameter is
enabled then this page is visible
3: If CONTROL FUNC PAGE 2 PAGE CHICKS W2 parameter is
enabled then this page is visible.
4: If the device is EPC-4A then this page is not visible.
If the device is EPC-4 and CONTROL FUNC PAGE 2 PAGE
CHICKS W3 parameter is enabled then this page is visible.
5: If CONTROL FUNC PAGE 1 PAGE ELECT CONSUM
parameter is enabled then this page is visible
6: If CONTROL FUNC PAGE 1 PAGE WATER CONSUM
parameter is enabled then this page is visible
7: If the last parameter is selected.
8: If CONTROL FUNC PAGE 1 PAGE CURVE parameter is
enabled then this page is visible
9: If CONTROL FUNC PAGE 2 PAGE LIGHTING parameter is
enabled then this page is visible
(NOTE: 1)
(NOTE: 2)
(NOTE: 3)
(NOTE: 4)
(NOTE: 5)
(NOTE: 6)
(NOTES:1, 8)
(NOTES:8, 9)
EVENTS
MAX & MIN VALUES 2
5.1 EASY ACCESS DIAGRAM FOR PAGES
18
(EPC 4)
(EPC 4)
(EPC 4)
(EPC 4)
(EPC 4)
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)

5.2 SHORTCUT BUTTONS
and buttons are used to access to the pages, some pages can be accessed direct by
pushing their buttons. These buttons are called “shortcut buttons”.
Shortcut buttons and their pages are seen below;
PROCESS
VALUES
19.07.06 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 65%
DAY -5
PROCESS
OUTPUTS
PROCESS OUTPUTS
HEATING1 : 0%
HEATING2 : 0%
COOLING : 0%
HUMIDITY : 0%
TUNNEL VENT. : 0%00
SHUTTER : 0%00
LIGHTING ANALOG: 0%
ALARM SET
VALUES
ALARM SET VALUES
ABSOLUTE MIN: 0.0°C
ABSOLUTE MAX: 99.0°C
DIFFERENTIAL: 0.0°C
TYPE :NONLATCH
MAX & MIN
MAX & MIN VALUES 1
HOUSE MIN : 0.0°C
TIME : 00.00
HOUSE MAX : 0.0°C
TIME : 00.00
MAX & MIN VALUES 2
OUTSIDE MIN: 0.0°C
TIME : 00.00
OUTSIDE MAX: 0.0°C
TIME : 00.00
MAX & MIN MAX & MIN
ALARM STATUS 1
ABSOLUTE MIN :OFF
ABSOLUTE MAX :OFF
DIFFERENTIAL :OFF
ALARM1 :OFF
NEGATIVE PRESSURE:OFF
HUMIDITY SENSOR :OFF
NO ENOUGH FEED :OFF
19.07.06 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 65%
DAY -5
19.07.06 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 65%
DAY -5
ALARM STATUS 2
ROOM1 OFL :OFF
ROOM2 OFL :OFF
OUTSIDE OFL :OFF
DATE SETUP
YEAR : 2007
MONTH : 1
DAY : 24
HOUR : 16
MINUTE : 31
SECOND : 36
19.07.06 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 65%
DAY -5
INFLUENCE 1
F.L.O.T/MN.VNT: NON
T.L.O.T/MN.VNT: -25.0
MAX.VENT.COOL : 8%00
F.L.O.T/T.OFF : NON
T.L.O.T/T.OFF : -25.0
INFLUENCE 2
T.O.TMP OFFS: NON
T.RH OFFSET : 5.0
NEG PRESSURE: NON
NEG.PRE.TON : 0
NEG.PRE.TOFF: 0
Or
Or
19.07.06 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 65%
DAY -5
EVENTS
EVENTS
EVENT 1
11.05.2006 11:07:03
DIFFERENTIAL ALARM
19

Push button to access to curve pages or exit from curve mode pages and return to PROCESS VALUES
page
19.07.07 14:30:21
HOUSE 20.2°C
OUT 12.1°C
HUMIDITY 10%
DAY 3
CURVE SETUP
CURVE STEP: 1
DAY : 1
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
FORWARD DIRECTION
BACKWARD DIRECTION
(NOTE:1)
NOTES:
1. If CONTROL FUNC PAGE 1 PAGE CURVE parameter is enabled then this page is visible.
2. If CONTROL FUNC PAGE 1 PAGE HUMIDITY parameter is enabled then CURVE SETUP PAGES
HUMIDITY parameter’s value can change.
(NOTE: 3)
... ... ...
FEEDING PARAMETERS
CURVE STEP 1
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
HR:MN FEED<GR>
FEEDING PARAMETERS
CURVE STEP 9
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
HR:MN FEED<GR>
FEEDING PARAMETERS
CURVE STEP 10
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
HR:MN FEED<GR>
LIGHTING PARAMETERS
CURVE STEP 1
L1: 00:00 00:00 0%
L2: 00:00 00:00 0%
L3: 00:00 00:00 0%
L4: 00:00 00:00 0%
L5: 00:00 00:00 0%
HR:MN HR:MN OUT%
LIGHTING PARAMETERS
CURVE STEP 9
L1: 00:00 00:00 0%
L2: 00:00 00:00 0%
L3: 00:00 00:00 0%
L4: 00:00 00:00 0%
L5: 00:00 00:00 0%
HR:MN HR:MN OUT%
LIGHTING PARAMETERS
CURVE STEP 10
L1: 00:00 00:00 0%
L2: 00:00 00:00 0%
L3: 00:00 00:00 0%
L4: 00:00 00:00 0%
L5: 00:00 00:00 0%
HR:MN HR:MN OUT%
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
CURVE SETUP
CURVE STEP: 1
DAY : 1
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
CURVE SETUP
CURVE STEP: 2
DAY : 5
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
CURVE SETUP
CURVE STEP: 10
DAY : 100
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
(NOTE: 2)
(NOTE: 2)
(NOTE: 2)
... ... ...
FEEDING PARAMETERS
CURVE STEP 1
HR:MN FEED<GR>
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
FEEDING PARAMETERS
CURVE STEP 1
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
HR:MN FEED<KG>
FEEDING PARAMETERS
CURVE STEP 2
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
HR:MN FEED<GR>
FEEDING PARAMETERS
CURVE STEP 10
F1: 00:00 0
F2: 00:00 0
F3: 00:00 0
F4: 00:00 0
F5: 00:00 0
HR:MN FEED<GR>
LIGHTING PARAMETERS
CURVE STEP 1
L1: 00:00 00:00 0%
L2: 00:00 00:00 0%
L3: 00:00 00:00 0%
L4: 00:00 00:00 0%
L5: 00:00 00:00 0%
HR:MN HR:MN OUT%
LIGHTING PARAMETERS
CURVE STEP 2
L1: 00:00 00:00 0%
L2: 00:00 00:00 0%
L3: 00:00 00:00 0%
L4: 00:00 00:00 0%
L5: 00:00 00:00 0%
HR:MN HR:MN OUT%
LIGHTING PARAMETERS
CURVE STEP 10
L1: 00:00 00:00 0%
L2: 00:00 00:00 0%
L3: 00:00 00:00 0%
L4: 00:00 00:00 0%
L5: 00:00 00:00 0%
HR:MN HR:MN OUT%
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
(EPC 3&4)
CURVE SETUP
CURVE STEP: 1
DAY : 1
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
CURVE SETUP
CURVE STEP: 10
DAY : 100
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
CURVE SETUP
CURVE STEP: 2
DAY : 5
HOUSE TEMP: 0.0°C
MIN. VENT : 0%00
MAX. VENT : 8%00
HUMIDITY : 80%
(NOTE: 2)
(NOTE: 2)
(NOTE: 2)
(EPC 3&4) (EPC 3&4)
20