Magtrol 3410 User manual

Model 3410
Torque Display
User’s Manual

Preliminary Manual, revision I – October 2012
While every precaution has been exercised in the compilation of this document to
ensure the accuracy of its contents, Magtrol, Inc. assumes no responsibility for errors or
omissions. Additionally, no liability is assumed for any damages that may result from the
use of the information contained within this publication.
COPYRIGHT
Copyright ©2005–2012 Magtrol, Inc. All rights reserved.
Copying or reproduction of all or any part of the contents of this manual without the
express permission of Magtrol is strictly prohibited.
TRADEMARKS
LabVIEW™ is a trademark of National Instruments Corporation.
National Instruments™ is a trademark of National Instruments Corporation.
Windows®is a registered trademark of Microsoft Corporation.
Purchase Record
Please record all model numbers and serial numbers of your
Magtrol equipment, along with the general purchase information.
The model number and serial number can be found on either
a silver identification plate or white label affixed to each unit.
Refer to these numbers whenever you communicate with a
Magtrol representative about this equipment.
Model Number: _____________________________
Serial Number: _____________________________
Purchase Date: _____________________________
Purchased From: _____________________________

i
1. Make sure that all Magtrol Torque Transducers and electronic products are earth-grounded, to
ensure personal safety and proper operation.
2. Make sure that torque transducers and motors under test are equipped with appropriate safety
guards.
Safety Precautions

ii
The contents of this manual are subject to change without prior notice. Should revisions be necessary, updates to all
Magtrol User’s Manuals can be found at Magtrol’s web site at www.magtrol.com/support/manuals.htm.
Please compare the date of this manual with the revision date on the web site, then refer to the manual’s Table of
Revisions for any changes/updates that have been made since this edition.
REVISION DATE
Prelimimary Manual, revision I – October 2012
TABLE OF REVISIONS
Revisions To This Manual
Date Edition Change Section(s)
10/11/12 Preliminary
manual, rev. I
The OV and OS command added to section 5.2.1. The CALS and
FREQ# command added to section 5.3 5.2.1, 5.3
10/02/12 Preliminary
manual, rev. H Code UD = 6 added for TF 3xx series Torque Flange Sensors. 5.2.2, 5.2.2.1
09/17/12 Preliminary
manual, rev. G Calibration procedure updated. 6.3, 6.3.1, 6.3.2, 6.3.3
09/21/10 Preliminary
manual, rev. F TF models 205 and 209 added 5.2.2.1
05/14/10 Preliminary
manual, rev. E TF models 205 and 209 added 4.1.2
02/10/09 Preliminary
manual, rev. D
Pin 2 of RS-232C connector changed from “RX” to “TX”.
Pin 3 of RS-232C connector changed from “TX” to “RX”. 2.2.1, 5.1
12/18/08 Preliminary
manual, rev. C Deca-Newton meters (daN·m) added to torque units selection 4.1.3, 5.2.2
12/18/08 Preliminary
manual, rev. C TF 220 added to model selection 4.1.2, 5.2.2.1
08/24/07 Preliminary
manual, rev. B *IDN? command added 5.2.1
08/24/07 Preliminary
manual, rev. B OD command data string changed 5.2.1
08/24/07 Preliminary
manual, rev. B TM 301 and 302 added to model selection/codes 4.1.2, 5.2.2.1
07/20/06 Preliminary
manual, rev. A
Speed Output BNC changed to 3.3 VHC pulse (buffered from
transducer) 1.3
07/20/06 Preliminary
manual, rev. A
To accommodate Magtrol Dial Weight Dynamometers:
Pin 7 of TRANSDUCER connector changed from “N/C” to “5 V OUT”.
Pin 8 of TRANSDUCER connector changed from “N/C” to “5 V COM”.
2.2.1

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Table of Contents
SAFETY PRECAUTIONS .........................................................................................................................I
REVISIONS TO THIS MANUAL ...............................................................................................................II
REVISION DATE.................................................................................................................................................................II
TABLE OF REVISIONS......................................................................................................................................................II
TABLE OF CONTENTS ..........................................................................................................................III
PREFACE............................................................................................................................................... VI
PURPOSE OF THIS MANUAL ........................................................................................................................................VI
WHO SHOULD USE THIS MANUAL............................................................................................................................. VI
MANUAL ORGANIZATION............................................................................................................................................ VI
CONVENTIONS USED IN THIS MANUAL ..................................................................................................................VII
1. INTRODUCTION ................................................................................................................................1
1.1 UNPACKING YOUR 3410 TORQUE DISPLAY......................................................................................................... 1
1.2 FEATURES OF THE 3410 TORQUE DISPLAY ......................................................................................................... 1
1.3 DATA SHEET................................................................................................................................................................ 2
2. CONTROLS.........................................................................................................................................4
2.1 FRONT PANEL............................................................................................................................................................. 4
2.2 REAR PANEL ............................................................................................................................................................... 5
2.2.1 REAR PANEL INPUTS AND OUTPUTS ..................................................................................................... 5
2.2.2 REAR PANEL CONTROLS AND BUTTONS.............................................................................................. 6
3. INSTALLATION/CONFIGURATION ....................................................................................................7
3.1 POWERING UP THE 3410 .......................................................................................................................................... 7
3.1.1 LINE VOLTAGE ............................................................................................................................................. 7
3.1.2 SELF-TEST..................................................................................................................................................... 7
3.1.3 MAIN MENU ................................................................................................................................................. 8
4. MANUALLY CONTROLLED OPERATION .........................................................................................9
4.1 SETTING DESIRED OPERATING PARAMETERS .................................................................................................. 9
4.1.1 DEVICE SETUP............................................................................................................................................. 9
4.1.2 MODEL SELECTION.................................................................................................................................. 10
4.1.3 TORQUE UNITS SETUP............................................................................................................................. 11
4.1.4 POWER UNITS SETUP............................................................................................................................... 11
4.1.5 CONTRAST SETUP .................................................................................................................................... 12
4.1.6 SYSTEM SETUP CHECK ........................................................................................................................... 12
4.1.7 TARE FUNCTION ....................................................................................................................................... 13
4.1.8 BITE FUNCTION......................................................................................................................................... 13
5. COMPUTER CONTROLLED OPERATION ......................................................................................14
5.1 ABOUT THE RS-232 INTERFACE........................................................................................................................... 14
5.1.1 CONNECTION............................................................................................................................................. 14
5.1.2 COMMUNICATION PARAMETERS ......................................................................................................... 14
5.2 3410 COMMAND SET............................................................................................................................................... 15
5.2.1 COMMUNICATION COMMANDS............................................................................................................ 15

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Magtrol Model 3410 Torque DisplayTable of Contents
5.2.2 SETUP COMMANDS.................................................................................................................................. 15
5.3 CALIBRATION COMMANDS.................................................................................................................... 17
6. CALIBRATION ..................................................................................................................................18
6.1 CLOSED-BOX CALIBRATION ................................................................................................................................ 18
6.2 CALIBRATION SCHEDULE..................................................................................................................................... 18
6.3 BASIC CALIBRATION PROCESS............................................................................................................................ 18
6.3.1 INITIAL CALIBRATION PROCEDURE.................................................................................................... 18
6.3.2 TORQUE OFFSET AND GAIN................................................................................................................... 18
6.3.3 FREQUENCY GAIN.................................................................................................................................... 19
7. TROUBLESHOOTING.......................................................................................................................20
APPENDIX A: SCHEMATICS ................................................................................................................21
A.1 78P205 BOARD .......................................................................................................................................................... 21
GLOSSARY............................................................................................................................................22
INDEX.....................................................................................................................................................23
SERVICE INFORMATION......................................................................................................................24
RETURNING MAGTROL EQUIPMENT FOR REPAIR AND/OR CALIBRATION ..................................................... 24
RETURNING EQUIPMENT TO MAGTROL, INC. (UNITED STATES) ................................................................ 24
RETURNING EQUIPMENT TO MAGTROL SA (SWITZERLAND) ..................................................................... 24

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Magtrol Model 3410 Torque Display Table of Contents
TABLE OF FIGURES
2. CONTROLS
Figure 2–1 Front Panel ...............................................................................................................................................4
Figure 2–2 Rear Panel ................................................................................................................................................5
Figure 2–3 Transducer Connector..............................................................................................................................5
Figure 2–4 RS-232C Interface ....................................................................................................................................5
3. INSTALLATION/CONFIGURATION
Figure 3–1 Cable and Connection Diagrams .............................................................................................................7
Figure 3–2 Title Display .............................................................................................................................................8
Figure 3–3 Revision Display.......................................................................................................................................8
Figure 3–4 Main Menu ...............................................................................................................................................8
4. MANUALLY CONTROLLED OPERATION
Figure 4–1 System Display .........................................................................................................................................9
Figure 4–2 Device Setup Menu...................................................................................................................................9
Figure 4–3 Saving System Display..............................................................................................................................9
Figure 4–4 Model Selection Menu............................................................................................................................10
Figure 4–5 Torque Units Setup Menu .......................................................................................................................11
Figure 4–6 Power Units Setup Menu ........................................................................................................................11
Figure 4–7 Contrast Setup Menu ..............................................................................................................................12
Figure 4–8 System Check Display Example..............................................................................................................12
Figure 4–9 BITE Display ..........................................................................................................................................13
5. COMPUTER CONTROLLED OPERATION
Figure 5–1 RS-232 Interface.....................................................................................................................................14
Figure 5–2 Cable Connection...................................................................................................................................14

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PURPOSE OF THIS MANUAL
This manual contains all the information required for the installation and general use of the Model
3410 Torque Display. To achieve maximum capability and ensure proper use of the instrument,
please read this manual in its entirety before operating. Keep the manual in a safe place for quick
reference whenever a question should arise.
WHO SHOULD USE THIS MANUAL
This manual is intended for bench test operators who are going to use the 3410 Torque Display in
conjunction with any Magtrol TM In-Line Torque Transducer and TF Torque Flange Sesnor.
MANUAL ORGANIZATION
This section gives an overview of the structure of the manual and the information contained within it.
Some information has been deliberately repeated in different sections of the document to minimize
cross-referencing and to facilitate understanding through reiteration.
The structure of the manual is as follows:
Chapter 1: INTRODUCTION - Contains the technical data sheet for the 3410 Torque Transducer
Display, which describes the unit and provides its mechanical and electrical
characteristics.
Chapter 2: CONTROLS - Description of the elements located on the front and rear panels of
the unit.
Chapter 3: INSTALLATION/CONFIGURATION - Provides information needed for setup of
the 3410.
Chapter 4: MANUALLY CONTROLLED OPERATION - How to run a test when the 3410 is
used as a stand-alone unit.
Chapter 5: COMPUTER CONTROLLED OPERATION - How to run a test when the 3410 is
used with a personal computer. Includes information on serial (RS-232) interface
and command set.
Chapter 6: CALIBRATION - Provides recommended calibration schedules along with step-
by-step instructions for the calibration procedure.
Chapter 7: TROUBLESHOOTING - Solutions to common problems encountered during setup
and testing.
Appendix A: SCHEMATICS - For the analog section.
Glossary: List of abbreviations and terms used in this manual, along with their definitions.
Preface

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Magtrol Model 3410 Torque Display Preface
CONVENTIONS USED IN THIS MANUAL
The following symbols and type styles may be used in this manual to highlight certain parts of the
text:
Note: This is intended to draw the operator’s attention to complementary
information or advice relating to the subject being treated. It
introduces information enabling the correct and optimal functioning
of the product to be obtained.
Caution: this is used to draw the operator’sattention to information,
direCtives, proCedures, etC. whiCh, if ignored, may result
in damage being Caused to the material being used. the
assoCiated text desCribes the neCessary preCautions to take
and the ConsequenCes that may arise if the preCautions are
ignored.
WARNING! THIS INTRODUCES DIRECTIVES, PROCEDURES,
PRECAUTIONARY MEASURES, ETC. WHICH MUST BE
EXECUTED OR FOLLOWED WITH THE UTMOST CARE
AND ATTENTION, OTHERWISETHE PERSONAL SAFETY
OF THE OPERATOR OR THIRD PARTY MAY BE PUT AT
RISK. THE READER MUST ABSOLUTELY TAKE NOTE
OF THE ACCOMPANYING TEXT, AND ACT UPON IT,
BEFORE PROCEEDING FURTHER.

1
GENERAL
INFORMATION
Calibration Certificate
1. Introduction
2. Inspect the contents for any evidence of damage in shipping. In the event of shipping damage,
immediately notify the carrier and Magtrol’s Customer Service Department.
Note: Save all shipping cartons and packaging material for reuse when
returning the instrument for calibration or servicing.
1.2 FEATURES OF THE 3410 TORQUE DISPLAY
Designed specifically for use with Magtrol’s TM In-Line Torque Transducers and TF Torque Flange
Sensors, the Model 3410 Torque Display powers the transducer and utilizes high-speed digital signal
processing to display torque, speed and mechanical power. Its features include:
• HighQuality,Easy-to-ReadDisplay:Vacuumuorescentreadout.
• IsolatedRS-232Interface:Eliminatessystemgroundloops.
• TorqueMeasurementOptions:StandardEnglish,metricandSIsettings.
• Closed-BoxCalibrationofTorque:Eliminatesneedtoopenboxforadjustments.
• SpeedandTorqueOutputs
1.1 UNPACKING YOUR 3410 TORQUE DISPLAY
Your 3410 Torque Display was packaged in reusable, shock resistant packing material that will
protect the instrument during normal handling.
1. Make sure the carton contains the following:
MODEL 3410 TORQUE DISPLAY
POWER TORQUE SPEED
3410 Torque Display Line cord
Magtrol
User Manual
CD-Rom