MAGUIRE Weigh Scale Blender 4088 Owner's manual

MAGUIRE PRODUCTS INC.
Weigh Scale Blender
4088 Touch Screen Controller
MAGUIRE
WEIGH SCALE BLENDER
with the 4088 Touch Screen Controller
FLEXBUS Lite
Receiver Control System
INSTALLATION •OPERATION •MAINTENANCE
Original Instructions Manual
Revision Date: September 21, 2023
Copyright ©Maguire Products, Inc. 2023

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Use this space to record information about your Maguire Weigh Scale Blenders:
Serial Number
Date of Purchase
Model Number
ID
IP Address
Notes:

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Maguire Weigh Scale Blender
This document is the Original Instructions manual of the Maguire Weigh Scale Blender models WSB-
MB, WSB-100 Series, WSB-200 Series, WSB-400 Series, WSB-900 Series, WSB-1200 Series,
WSB-1800 Series, WSB-2400 Series and WSB-3000 Series equipped with the 4088 Touchscreen
controller.
The information contained within this manual including any translations thereof, is the property of
Maguire Products Inc. and may not be reproduced, or transmitted in any form or by any means
without the express written consent of Maguire Products Inc.
To every person concerned with use and maintenance of the Maguire WSB it is recommended to
read thoroughly these operating instructions. Maguire Products Inc. accepts no responsibility or
liability for damage or malfunction of the equipment arising from non-observance of these operating
instructions. Any modifications or amendments to the equipment, without prior consent of the
manufacturer, may invalidate CE compliance of the equipment.
To avoid errors and to ensure trouble-free operation, it is essential that these operating instructions
are read and understood by all personnel who are to use the equipment.
Should you have problems or difficulties with the equipment, please contact Maguire Products Inc. or
your local Maguire distributor.
Copyright ©2023 Maguire Products Inc.
Manufacturer’s Contact Information
Maguire Products Inc.
11 Crozerville Road
Aston, PA. 19014
Phone: [phone]
Fax: [phone]
Website: http://www.maguire.com
Email: [e-mail]

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Introduction
EC Declaration of Conformity ____________________________________________ 6
Getting Started –Read this page! _________________________________________ 7
Safety Notifications and Safety Hazards____________________________________ 8
Blender Parts Key _____________________________________________________ 10
Controller Parts Key ___________________________________________________ 20
Touchscreen Overview ________________________________________________ 21
Flexbus Lite Integrated Loading System
Flexbus Lite Table of Contents and Overview _____________________________ 127
Flexbus Lite Setup and Configuration ___________________________________ 128
Blender Setup and Installation
Assembly and Installation Instruction ____________________________________ 12
Wiring Considerations _________________________________________________ 17
Selecting the Correct Model_____________________________________________ 18
Touchscreen Controller Parts Key _______________________________________ 20
Setting the Modes of Operation _________________________________________ 25
Enabling Hopper Types ________________________________________________ 26
Example of Making Settings ____________________________________________ 27
Entering Component Settings ___________________________________________ 29
Weigh Bin Setup ______________________________________________________ 30
Mix Chamber Setup ___________________________________________________ 31
Check Out Procedure and Diagnostics____________________________________ 32
Load Cell Zero and Full Weight Calibration ________________________________ 35
Material Flow Rate Calibration___________________________________________ 37
Micro Pulse Instructions________________________________________________ 38
Regrind Control_______________________________________________________ 39
Dispense Station _____________________________________________________ 50
Operator Access ______________________________________________________ 51
Manual Operations ____________________________________________________ 51
Change Passwords____________________________________________________ 52
Communications______________________________________________________ 53
Automated Control ____________________________________________________ 55
Setup Menu Map and Brief Explanation ___________________________________ 56
Blender Operation
Instructions for Normal Operation________________________________________ 43
Specialized Operations_________________________________________________ 45
Recipes Database _____________________________________________________ 47
USB Recipe __________________________________________________________ 48

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Menu Map –Full Explanation ___________________________________________ 58
Parameters Introduction________________________________________________ 59
Navigating Parameters _________________________________________________ 59
Parameters –General –Explanation _____________________________________ 61
Parameters –Component –Explanation __________________________________ 65
Parameter Default Settings _____________________________________________ 68
Saving Parameters ____________________________________________________ 68
Monitoring Blender Accuracy ___________________________________________ 76
Interpreting the Cycle Printout___________________________________________ 77
Troubleshooting with the Printout________________________________________ 78
Parameter Settings Printout_____________________________________________ 81
Material Usage Printout ________________________________________________ 83
Blender Troubleshooting and Maintenance
Troubleshooting - What To Do___________________________________________ 84
Alarms - Cause and Solution ___________________________________________ 85
Typical Problems______________________________________________________ 89
Mix Problems_________________________________________________________ 90
Increasing Throughput _________________________________________________ 92
Normal Operating Sequence ____________________________________________ 93
Verifying Load Cell Function ____________________________________________ 95
Load Cell Zero and Full Weight Calibration ________________________________ 35
Load Cell Raw Signal Readout __________________________________________ 96
Backup, Restore, Factory Reset _________________________________________ 97
Updating Controller Firmware ___________________________________________ 98
LOTO, Cleaning, Maintenance ___________________________________________ 99
Maintenance and Preventative Maintenance ______________________________ 101
17 pin Amphenol Connector Pin Assignments ____________________________ 103
Technical Drawings, Electrical Diagrams, Pneumatic Diagrams ______________ 104
Dimensions and Weight by Model_______________________________________ 126
Decommissioning and Disposal ________________________________________ 147
Disclaimers _________________________________________________________ 147
Accuracy of this Manual_______________________________________________ 147
Warranty____________________________________________________________ 148
Technical Support and Contact Information ______________________________ 149

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EC Declaration of Conformity

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Getting Started – Important!
Safety Notifications and
Safety Hazards
Page: 8
HAZARDS exist on this unit.
Read Safety Notifications and Safety Hazards.
Blender Part Identification
Page: 10
Identifying key parts and what they do.
Assembly and Installation
Instructions
Page: 12
Assembly and installation instructions.
Wiring Considerations
Page: 17
How to minimize electrical interference.
Model Selection
Page: 18
How to verify and change your model selection. All new
blender controllers are pre-configured with the model from
factory. New, spare or swapped controllers may require a
model change.
Touchscreen Key Parts
Page: 20
Identifying the key parts of the blender controller.
Touchscreen Overview
Page: 21
Understanding the Touchscreen home screen.
Mode of Operation
Page: 25
This section selects the general Operating Mode of the
machine (Blender, Dispenser, Totalizer) and sets the Blend
Mode as: Additive are dispensed as a % of Natural or
Materials are a % of Total Batch.
Enable / Disable
Material Type Outputs
Page: 26
To "Enable" a component, the TYPE must be selected as:
REGRIND, NATURAL, or ADDITIVE. Each TYPE is
controlled differently by the MATH routines. The controller
must know the material TYPE to know how to dispense the
setting. This is IMPORTANT. Be SURE you
UNDERSTAND this section and Mode of Operation before
operating the blender.
Check Out Procedure
Page: 30
Step by step procedure to verify correct assembly.
Load Cell Calibration
Page: 35
Load Cells of new blenders are calibrated at the factory.
However shipping or rough handling can create load cell
problems. If weight readings are not correct, you MUST
recalibrate the load cells.
Material Flow Rate
Calibration
Page: 37
A flow rate calibration is not necessary because the blender
will learn the flow rate over time however if you change
equipment or material you may want to re-calibrate the
material flow rate.
Normal Operation &
Saving the Configuration
Page: 43
How to start the blender and save / restore the
configuration.
Lockout/Tagout, Cleaning,
Maintenance.
Page: 99
How to Lockout/Tagout, Clean and Maintain your blender.

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Safety Notifications
Electrical Lockout/Tagout Points
Disconnect electric before opening or servicing. If
the weigh scale blender is equipped with an
electrical LOTO box, use the lockout tagout switch
to perform the power lockout/tagout. On 110v
blenders, use a Plug lockout. Read: LOTO,
Cleaning, Maintenance on page 99.
Pneumatic Lockout/Tagout Points
Disconnect compressed air supply before opening or
servicing. If the weigh scale blender is equipped with a
manually operated pneumatic valve actuator, use this
lockout/tagout valve to perform a pneumatic
lockout/tagout. Read: LOTO, Cleaning, Maintenance
on page 99.
Eye Protection
Always wear safety glasses when using this equipment.
Maximum continuous noise level
The highest continuous Noise levels recorded for this equipment
was measured at 71.4 db.
Safety Interlock Switch
The weigh bin / mix chamber access door may be equipped with a
Safety Interlock Switch that prevents the mix motor from running
and the slide valves from opening. DO NOT disable or bypass this
Safety Interlock Switch. Refer to the motor safety circuits on page 122
for how the safety interlock switch is wired into the weigh scale blender.
Hopper Finger Guards
Finger Guards are fitted into each Material Hopper compartment.
DO NOT reach through these Guards.
DO NOT use fingers to clear an obstruction below these guards.
DO NOT remove these Guards.
HAZARD - AUTOMATIC STARTUP
WARNING - Blender may start automatically without warning.

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Safety Hazards
See Blender Parts Key for Safety Hazard Locations
HAZARD - ROTATING MIX BLADE
Mix Blades are driven with substantial torque. Never place your
hand in the Mix Chamber while the blades are rotating. SERIOUS
INJURY WILL RESULT. Always disconnect blender power using
proper lockout/tagout procedures before servicing. Never defeat
the Mix Chamber safety interlock switch.
HAZARD - SHARP MIX BLADES
Over time, Mix Blades may become RAZOR SHARP.
ALWAYS be careful when TOUCHING or CLEANING these blades.
Check for Sharp Edges frequently.
Replace Blades if a Hazard exists.
HAZARD - SLIDE VALVES
Slide valves in hoppers SLAM CLOSED without warning.
ALWAYS keep fingers clear of slide gate openings.
NEVER use your fingers to clear an obstruction.
NEVER use your fingers to move a sticking slide gate.
HAZARD - ELECTRICAL
Only qualified electrical technicians should make electrical
connections. Disconnect and lockout power supply before
servicing Blender.
HAZARD - ROTATING SHAFT
Auger Feeders contain a rotating shaft.
ALWAYS keep fingers clear of rotating shafts and augers.
NEVER use your fingers to clear an obstruction.
NEVER touch a rotating shaft or auger.
HAZARD - FALLING OBJECTS
Do Not open hopper access door if material level is above hopper
cleanout door.

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Blender Parts Key