Mains MV4k/1 User manual

CHECKOUT CONTROLLER
MV4k/1
MV4k/2

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k
Table of contents
2
Table of contents 2
General informatios 3
Pre-instalation informations 4
Dimensions 5,6
Terms of use 7
Electrical parameters 8
Controller connections 9,10
Description of the panel 11
Controller operation at work 12,13
Additional security features 14
Programming functions 15,16,17
Solving problems 17
Guarantee card and terms 18

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k
General informations
3
This controler is integrated microprocessor device which control chceckout motors.
The controller is eqiupped with photocell and it is able to connect with various types of peripheries which make the cashier’s work easier and
increase safety of usage chceckout box. Device has built-in main switch, safety switch and motor’s capacitor.Additional sensors are optional
and the possibility of their connection depends on the version you order.
The controller is installed in a minimum of time because all connections are terminated with detachable connectors.
Mainly feature of our controller is photocell which is included in the controller set and the control system has a digital coding and signal
verification system to prevent daylight interference.
The controller is fed in set: controller, photocell and a set of connectors to connect the cabling.
Basic parameters:
- automatic control of main belt
- automatic control of additional belt (version for two motors)
- automatic belt stopping with a photocell
- automatic belt starting with a photocell
- automatic stop when the belt is empty
- work with use a footswitch
- work with the additional buttons
- output for lighting of a checkout
- output for signal light (constant or pulse)
- front panel with keyboard
- safety switch
- main switch
- input of the motor cover sensor
- input of the motor cover lift sensor (optional)
- Soft start of the conveyor (the bottles do not fall down as the belt starts moving).
Possibility of working in configuration
Possibility of connecting accessories:
Mv4k/1 Mv4k/2
single with one belt single with two belts
inductice cover
sensor
signal lamp lightening footswitch mechanical cover
sensor
T
thermal motor
sensor
signal lamp
Accessories are additional elements and they are not included in basic set.
If you have any questions please contact our sales department.

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k
Pre-instalation informations
4
The following must be strictly observed!
It is built-in device and does not work independently. It is the responsibility of the manufacturer - constructor
of the final product to provide adequate protection against shock, in accordance with the standards applicable
to the final product. The controller is designer for checkouts, which are subject to the requirements of EN
60204-1.
Therefore, it should be remembered that the checkout box is subject to this standard and the controller is one
of the electrical components of the whole machine. The design of the checkout box should be made in
accordance with the requirements of safety standards and not cause a risk to the user. The user of the
controller may only access the front part used to operate the controller. Access to the rest, especially the
electrical parts and cabling, can be possible with tools. The controller should be permanently attached to the
surface of the device in which it is mounted, and its disassembly is possible only with tools. Controller wires
and moving parts of the device such as the motor, belt and others shall be secured in such a way that they
cannot be damaged and come into direct contact with the operator. The cabling shall be fixed in such a way
that the plugs cannot be pulled out of the connectors on the control board, in accordance with safety rules (it
must not be tangled or strained). The individual conductors of the cable should be insulated, tinned or
clamped in the sleeve end as shown. Outputs of lamp circuits on the controller board are used to connect
signaling lamps. Wires for signal lamps, led from the controller, should be in the second insulation class and
installed in such a way that they cannot be damaged during the use of the device. The lighting lamps of the
station should be out of reach of the operator.
The controller as a machine component and the supply terminals of the controller are not adapted and are not
used to connect the main connection cable. The protective ground clamp in the controller is one of the
elements of the protective circuit connections and cannot be used as the main protective ground clamp. The
controller protect the motor circuit against short circuit by means of the main fuse. If there is a short circuit in
the motor circuit, the main fuse will be burn out and the controller will switch off. The controller's fuse is used
to prevent the device from escaping an internal emergency situation such as a short circuit or overload. It is
allowed to apply additional protections on the output circuits of the controller. A properly selected overcurrent
protection, indicated by the motor manufacturer, can be used as motor overload protection.
It is recommended to use motors equipped with thermal sensors. Some versions of the controller are equipped
with thermal motor sensor inputs and can provide additional protection for motors against long term overload
and overheating. These sensors can be connected to the appropriate inputs on the controller board described in
the manual. The insulation of the wires of any sensor shall at least match the basic insulation.
During the design phase of the device body into which the controller will be mounted, it must be taken into
account that liquids and solid objects that would get on the controller from above must not have an effect on
the controller. It is recommended to use appropriate housing to eliminate such occurrences.
On the next page we have included basic ways of mounting the controller. We allow for a 90 degree angle of
installation. It is important to remember about proper ventilation of the unit and to consider the heat
dissipation from the controller during the design phase. A minimum ventilation gap of 15 cm2 must be
provided in a closed enclosure. We also recommend a minimum of space for the cabling coming out of the
controller.

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 5
Mounting dimensions of controller
Mounting dimensions of controller:
ventilation
min. 15 cm2
20
crevice
min. 20mm
optional
ventilation
Mounting configurations:

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 6
Mounting photocells:
Mounting dimrnsions of photocells

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected]
Term of use
7
WARNING!!! Information concerning the designation and collection
of waste electrical and electronic equipment.
The symbol placed on the product or its packaging indicates selective collection of
electrical and electronic waste equipment. This means that the product should not be
disposed with other household waste. Proper disposal of old and waste electrical
and electronic equipment will help to prevent potential negative effects on the
environment and human health. The obligation for selective collection of used
equipment is the user’s duty, who should give it to the collector of used equipment.
S. START
POWER
SERVICE Mv4k
Digital programmable belt controller
O
P
S
T
CTRL
OUT 2The controller should be
used as intended.
Power supply current ~ 220-240V 50/60Hz
with the protective ground.
Connecting only with the PE guard wire.
~220-240V/50Hz
PE
S. START
POWER
SERVICE Mv4k
Digital programmable belt controller
O
P
S
T
CTRL
OUT 2
Be careful with the water!
The machine lives! In case
of fire use dry powder extinguisher.
S. START
POWER
SERVICE Mv4k
Digital programmable belt controller
O
P
S
T
CTRL
OUT 2Protect against flooding.
Humidity required
for proper operation of the controller
ranges from 8% to 80%.
80%
8%
MAX 80kg
}
The total conveyor belt surface
load must not exceed 80kg.
MAX 15kg
Weight of a single weight
belt can not exceed 15kg.
Ambient temperature required
for proper operation of the controller
ranges from 5 ° to 45 °.
o
45 C
o
5 C
S. START
POWER
SERVICE Mv4k
Digital programmable belt controller
O
P
S
T
CTRL
OUT 2
Do not hang bags and other items.
S. START
POWER
SERVICE Mv4k
Digital programmable belt controller
O
P
S
T
CTRL
OUT 2
Do not push the buttons with sharp tools.
The cashier counter can be
connected only by an authorized person.
Serwis
Do not expose the photocell directly
to the sun or other strong light.
controller: Mv4k

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k
Parameters
8
Electrical parameters of version 230V/50Hz
Power supplye: 230V/50Hz
Max. total power consumption: 700W
Outputcurrentofthe main belt: max 1 A
Outputcurrentofthe additionalbelt: max 1 A
Max. Power consumption ofan additional circuitL1: 100W
Max. Power consumption ofan additional circuitL2: 100W
Power consumption ofthe controlsystem: 2,5W
Max. Motor power 1: 200W
Max. Motor power 2: 200W
Fuse:
glassfuse type F (fast) 4A/250V
shortcircuitlimitcurrent 40A
Dimensions: 5x20 mm
Electrical parameters of version 115V/60Hz
Power supply: 115V/60Hz
Max. total power consumption: 700W
Outputcurrentofthe main belt: max 2 A
Outputcurrentofthe additionalbelt: max 2 A
Max. Power consumption ofan additional circuitL1: 100W
Max. Power consumption ofan additional circuitL2: 100W
Power consumption ofthe controlsystem: 2,5W
Max. Motor power 1: 200W
Max. Motor power 2: 200W
Fuse:
glassfuse type F (fast): 8A/125V
shortcircuitlimitcurrent: 80A
Dimensions: 5x20 mm
Working conditions:
Operating teperature: 0ºC~+40ºC
Operating humidity (non-condensing): 10%~80%
Max. Workload:
1000mn.p.m.
Storage conditions:
Storage temperature: -25ºC~+55ºC
Shortstorage temperature (to 24h): +70ºC
Relative humidity (non-condensing): 10%~80%
Dimensions:
Width: 160mm
Hight: 50mm
Lenght: 190mm
Weight 0,4kg
Photocell:
Type: IR
Wavelenght: 940nm
Optimumrange: 700mm
The tollerance ofparallel movementofphotocellsaxis: 50mm
The tollerance ofperpendicular deviation
fromphotocellsaxis: < 3 degrees
Standard cable lenght: 2200mm
Connector: N2 blok

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k
Connections
9
Description of connectors:
1. Power supply of the controller (X1).
L– AC power cable
PE – AC protective cable
N – AC neutral cable
2. Power supply of the lamps circuits (X2).
L1 –phase cable of the first lamp
L2 –phase cable of the second lamp
PE –protective cable of the both lamps
N – neutral cable of the both lamps
3. Power supply of the motor I (X3).
LM –phase cable of the motor power supply
CM– condenser phase cable of the motor power supply
PE – protective cable of the motor
N – neutral cable of the motor power supply
4. Power supply of the motor II (X4).
LM – phase cable of the motor power supply
CM– condenser phase cable of the motor power supply
PE – protective cable of the motor
N – neutral cable of the motor power supply
5. I motor footswitch connector, contact NO type
6. Photocell - sender (grey cable)
7. Photocell - reciever (black cable)
8. Fuse 4A/230V - main short-circuit protection
9.Motors thermal sensor connector
10. Motors inductive sensor connectors
11.II motor footswitch connector, contact NO type.
Controller MV4K - Connections
1 2
845
9910 11
67
3
N PEL
PEPP. PECMLM NNPECMLM N L2 L1
P
- +
S2
NC1 NC2 S1 P

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 10
Controller MV4K - Connections
Attention!
In the Figure the correct connection and attachment of wires to the controller were presented.
It is mandatory to attach the cables to the holes in the housing. Such a solution protects form pulling the plug from the sockets.
The individual cable cores should be insulated, tinned or crimped with the use of the end sleeve (as shown).
It is a protection against accidental short circuit of the cores and possible damage of the controller.
Accesories
To the controller one can connect additional accessories such as footswitch and elevation motor cover sensor.
Input of the elevation cover sensors is optional and it not included in the standard equipment of the device.
More avaliable accesories you can find on our website www.mains.pl
Inductive sensors Signal lamps Footswitches
Mechanical sensors
Connections

S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
Controller MV4K - description of the panel
1 2 5 4
3
Front panel of the MV4K
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 11
Description of the panel
Buttons:
1. Turning on or off the conveyor belt in automatic mode with the use of photocells.
2. Turning on the operation belt mode, controlled with the use of the footswitch.
3. Switching L1 circuit (first pressing - continuous signal, second pressing - intermittent signal).
4. Safety switch - disconnects the power supply terminal phase
.
STOP– in case of any emergency, you must press the button!
This will immediately disconnect the power supply and stop the motor.
This function is to be used only in emergency situations!
5. Main power switch – turns on the power of the controller and the circuit of the lamp 2
LEDs:
SERVICE – signals the need to service review of the unit.
- indicates the activation of the elevation motor cover sensor.
S.START– indicates that the motor soft start function is turned on
.
OUT – indicates the type of applied voltage for additional output - either continuous or intermittent.
CTRL– indicates motor operation.

S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
Turn on the controller:
1. Release the safety button [4], by turning it to the right..
2. Switch the main switch [5] in the upper posiotion, the permit button LED blinks,
at the same time circuit of the lamp 2 is turned on.
Press the button number [1], the LED lights up. In this mode, the first belt works automatically with the use of photocells.
To start the conveyor belt for the first time overshadow the photocell with any object or press the foot pedal.
If during the work the photocell is obscured by any object, the conveyor stops automatically and it will start again after removing
the object from the photocell line-of-sight contact.
In case of shaded photocell (or in case of lack of signal from it), it is possible to move the conveyor using the footswitch.
If the conveyor belt is running empty for about 12 seconds and nothing will overshadow the photocell, the controller will stop it automatically.
The second belt works automatically and moves according to the first belt, but its operating time is extended for about 2 seconds.
Turn on a conveyor belt in automatic mode:
Controller MV4K - handling
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 12
Handling

Please press the button[2], a LED lights up.
In this mode, the conveyor belt operates according to the footswitch signals.
Pressing starts belt operatio
releasing - stops the belt.
Turn on the conveyor belt to work using the footswitch:
Pressing the button [3]turns on or off the circuit, this is indicated by LED next to the button.
- The first pressing causes the lamp to light continuously.
- The second pressing causes the lamp to glow intermittently.
- The third press turns off the lamp circuit.
Blinking function can be started programmatically, and then switching is typical: on / off.
Controller MV4K - handling
Turn on the light circuit 1:
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 13
Handling

MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k
Additional security features
14
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected]
The operations of the motor elevation cover sensor (optional)
In situations where the controller is switched on, (the motors are working or not), and from any cause the motor elevation cover sensor
will be switched on, the motor will be stopped immediately and the work permit function will be turn off too.
This is indicated by an intermittent tone and flashing of the SERVICE LED on the front cover.
One should then use the safety switch STOP[4] or turn the controller off the power with the use of switch POWER [5],
and remove the cause of switching on the sensor.
Additional security features for user:
WARNING!
The condition of re-enabling the work permit
function is to switch off the controller from the grid
and to make sure that the cause of its activation
was removed and switching on the power is
safe for the cashier counter users and the surrounding.
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller

If the controller is turned on, press the button [2] for about 6 seconds. SERVICE LED should light up.
In this mode, the controller sends audio signals helping to diagnose a possible problem.
If the photocells do not see each other, we can hear modulated signal.
Intermittent signal determines a short circuit or other damage of the footswitch circuit.
Service mode: 1 (diagnostic)
Programing the operating modes MV4
Controller MV4K - programming functions
Service mode 2 is switched on while being in the service mode 1
by pressing the button [2] for about 3 seconds.
S.START LED should light up.
Turn off pulsed light In the service mode 2 is possibility to switch off the pulse lamp mode
by pressing the button [3].
OUT diode starts flashing, it means the lamp is in the constant mode.
By pressing second time the same button, the constant mode is turned off.
SOFT START
The "soft-start" function is switched on while being in the service mode 2
by pressing the button [1].
The S.START LED starts flashing, it means the „soft-start” function is active.
To turn off this function, press again the button [1].
S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
Programming functions
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 15
Service mode 2
S. START
SERVICE
CTRL
OUT 2
S. START
SERVICE
CTRL
OUT 2
S. START
SERVICE
CTRL
OUT 2

Service mode 4
Service mode 4 is switched on while being in the service mode 3
by pressing the button [2] for about 3 seconds.
CTRLdiode should light up.
S. START
SERVICE
CTRL
OUT 2
Operating time the second belt (CTRL)
In the service mode 4 is possibility to extend the operating time of the second
belt by pressing the button [1].
The first pressing the button extends the time for 1 s. the red diode lights.
The second pressing the button extends the time for 2 s. the green diode lights.
The third pressing the button extends the time for 3 s. the blue diode lights.
The fourth pressing the button moves to standard operating time,
none of diode lights.
S. START
SERVICE
CTRL
OUT 2
Programming the opering modes MV4
Controller MV4K - programing functions
Service mode 3 and 4
Service mode 3
Service mode 3 is switched on while being in the service mode 2
by pressing the button [2] for about 3 seconds.
OUT diode should light up.
S. START
SERVICE
CTRL
OUT 2
Reset of the capacitor operating time
S. START
SERVICE
CTRL
OUT 2
In the service mode 3 is possibility to reset the capacitor operating time
by pressing buttons [1] and [3] in the same time for about 5 seconds.
After it controller moves to the next mode for two motors.
(The capacitor operating time is about 10000 hours)
S. START
SERVICE
CTRL
OUT 2
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 16
Programming functions

S. START
POWERPOWER
SERVICE Mv4k
O
T
P
S
CTRL
OUT 2
Digital programmable belt controller
The fastest way to leave both service modes is turning off the controller by pressing button [5].
When the controller for the second time:
- the diode OUT indicates lamp mode 1.
- S.START LED indicates the "soft start" status.
Prior to diagnostic measures one should ensure that:
1. The controller is properly connected and powered on.
2. The safety button is not pressed.
3. The main switch of the controller is turned on (on / off LED lights).
Problem: The conveyor belt 1 is not working.
a) The conveyor is not working in photocell mode
- check whether the photocells are not contaminated.
- check whether the work button with the use of the foot switch is not turned on (LED lights), if it lights - turn off the button.
- check that the photocells are not illuminated by daylight or strong artificial light, ensure proper lighting conditions.
- check whether the "CTRL" LED switches on after the unveiling the photocell - if not, call the customer service.
b) The conveyor belt is not in a controlled footswitch mode.
- check whether the work button, using the foot switch is not turned on (LED lights continuously).
- check if the foot switch is connected to the controller.
c) The conveyor belt is not running, the SERVICE LED flashes.
- make sure that the motor cover is not lifted, if the cover is in the correct position, wait 30 seconds, when you hear an audio signal press
the STOPbutton on the keyboard and enable the controller to work.
Problem: service diode is blinking, all the controllers functions work properly.
Please call the service, as the controller requires the maintenance and replacement, also starting capacitor of the motors is to be replaced.
Leaving the service mode
Programming the operating modes MV4
Solving problems
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 17
Solving problems

GUARANTEE CARD
Chceckout controller type: MV4K
serial number:____________
Date of purchase _________________________
Warranty terms:
1. The Mains Company issue a warranty only on a properly operated unit for a period of 2 years (24 months).
2. The date from which the warranty is in force is the date of issuing the warranty card. The warranty period is specified in the description of each product.
3. Defects discovered during the warranty period will be removed free of charge within 14 working days from the date of delivery of the unit to the address
of Mains company, a warranty period is extended by the time of the repair.
3. The warranty card is valid, if it has entered the date of purchase and the stamp of the point sale.
4. In order to guarantee service one ought to deliver the product at its own expense, to the point of sale.After repairing the product will be send to
the advertiser at the expense of the guarantor.
5.Advertisers should deliver the device adequately protected against damage during the transport.
6. The advertiser is responsible for the loss of the machine during the transport, the guarantor obligates himself to deliver fixed unit to the advertiser
and is responsible for its loss during the transport.
7. During the warranty period defective unit will be repaired or replaced for the same free of defects.
8. This following warranty covers unit faults occurred during normal operation or due to manufacturing defects and does not apply to consumables
or other additional accessories.
9. The warranty does not cover defects caused due to:
-Arbitrary repairs, made by the user or other unauthorized persons, modifications or design changes.
- Mechanical, thermal, chemical or intentional equipment damages.
- Damage caused by other device parameters other than specified in the instruction in the principles of safety equipment use.
- Incorrect storage and maintenance of the equipment and other damages caused by the user.
- Reducing the quality of the product due to the natural process of wear such as abrasion of the outer covering of the product, scratches, etc.
- Damages resulting from noncompliance the proper operation rules and the usage of the equipment in the purpose other than its intended one.
Dealer stamp
MAINS S.C. E.M.Wosińscy Brzeziny 95-060 ul. Słowackiego 12, tel/fax: [phone] www.mains.pl; [email protected] controller: Mv4k 18
Guarantee card