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London Electronics INTUITIVE-L User manual

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Document Ref:pm65\manuals\INTUITIVE_L_FLIGHT Revision:28 Dated: 20 October 2006
Software version I-L 1.2
Panel mounting load / weight indicator / controller
INTUITIVE-L
Connection details, scaling and general information
Digital Scaling and calibration
User friendly, time-saving design
Fast installation and commissioning
London Electronics Limited
Thorncote Road, Near Sandy, Bedfordshire SG19 1PU
Tel +44(0)1767 626444 Fax +44(0)1767 626446
www.london-electronics.com [email protected]
.
Alphabetic Index
Alarm board Configuration 14
Alarms, how to set 15
Analogue Output configuration 17
Analogue output, how to set 18
Calibration method selection 6
Calibration - Direct method 8
Calibration - Theoretical method 7
Calibration - Tamper detection 12
Connections 5
Count-By (last digit round-up) adjustment 9
Decimal point position selection 7 & 8
Declaration of Conformity 29
DeviceNet output option 20
Failsafe alarm setting 10
Filter time constant selection 9
General description 3
Getting Started 4
Hysteresis adjustment 15
In-Flight compensation facility 16
Installing options 13
Introduction 1
Input connection examples 5
Linearisation facility 10
ModBus RTU & RS485 output option 20
Peak / Valley detection and memory 11
Programme memory facility 21
Reset command 12
Revisions record 23
Serial Communications 19
Specifications 22
Tare Command 11
Troubleshooting 25, 26
Zero-Drift automatic compensation feature 12
Warnings 2
WEEE advice 28
-
Page 1
-
Introduction
Please contact us if you need help, if you have a complaint, or if you have
suggestions to help us improve our products or services for you.
If you contact us about a product you already have, please tell us the full model
number and serial number, so that we can give you accurate and fast help.
This product has a 2 year warranty. We will put right or replace any meter
which is faulty because of bad workmanship or materials. This warranty does
not cover damage caused by misuse or accident.
IMPORTANT
If this equipment is important to your process, you may want to buy a spare to
cover possible failure or accidental damage in the future.
This is because at some times, for example during our factory shutdown periods,
you may have to to wait several weeks for an equivalent replacement. Or, we
may have no stock at the time you urgently need it.
You may also need to pay extra carriage charges if you want a fast, guaranteed
courier service. Warranty repairs or replacements are normally returned with a
standard courier service.
We do not offer any compensation for losses caused by failure of this instrument.
If you do not agree with these conditions, please return this item now, in unused,
clean condition, in its original packaging and we will refund the purchase price,
excluding any carriage paid.
We thought you’d prefer to know about possible delays and extra charges now,
rather than during a panic.
We always try to improve our products and services, so these may change over
time. You should keep this manual safely, because future manuals, for new
designs, may not describe this product accurately.
We believe these instructions are accurate, and that we have competently designed
and manufactured the product, but please let us know if you find any errors.
Page 2
Safety First ..............Don't assume anything............. Always double check.
If in doubt, ask someone who is QUALIFIED to assist you in the subject.
Warnings
Please carefully read all warnings and ONLYinstall the meter
when you are sure that you’ve covered all aspects.
!
*Connect the meter according to current IEE regulations and separate all
wiring according to IEC1010.
*Power supplies to this equipment must have anti-surge (T) fuses at 125mA
for 230V supply, 250mA for 110V supply or 1A for DC supplies in the
range 11-30VDC.
*Check that the model number and supply voltage suit your application before
you install the meter.
*Don’t touch any circuitry after you have connected the meter, because
there may be lethal voltages on the circuit board.
*We designed this meter for Installation class II service only. This means
it has exposed electrical and power terminals, so you must install it in an
enclosure to protect users from electric shock.
*We designed this meter for Pollution-Degree 2 environments only. This
means you must install it in a clean, dry environment, unless it has extra
protection from a splashproof cover, such as our SPC4
*Only adjust on-board switches or connections with the power turned off
*Make sure all screw terminals are tight before you switch the meter on.
*Only clean the meter with a soft damp cloth. Only lightly dampen with
water. Do not use any other solvents.
General Description
This meter is simple to configure. It is easy to use because it has no menu system.
Look at the front panel below... to adjust ZERO you press the ZERO button, to
adjust Span you press the SPAN button, to adjust Analogue Output you press the
ANALOG button, to adjust Alarms you press the ALARM button. There is no
need to spend time learning a complex menu system.
The meter’s main function is to display physical variables, such as weight,
load, force and torque. It provides you with a 10V regulated excitation supply,
capable of powering up to four 350 Ohm loadcells. This can be used in 4 wire
or 6 wire installations You can linearise signals with the 10 point user-
configurable lineariser, a standard feature.
Peak and valley memories allow you to view the minimum and maximum recorded
measurements.
The meter can give alarm outputs, scaled and isolated analogue output and isolated
serial data retransmission when fitted with option boards.
The front panel has a 6 digit, 7 segment window for displaying the measurement.
It allows decimal point and minus sign characters to be included and has 4
alarm annunciators to show the status of each alarm relay.
The front panel pushbuttons each have an LED to show which setting is being
altered at any time. A clear protective window is provided, behind which you
can fit one of our ‘Units-of-Measure’ labels, to identify the reading as Kg, or
Nm, or Bar, etc.
2 lockout switches on the rear of the meter save your configuration and alarm
settings in memory, which has a 10 year guaranteed storage period. If the lockout
switches are not set ON, your settings could be accidentally altered.
DIGIT
Min.
ZERO SPAN / dp
ZERO SPAN & d.p.
MAX / MIN
TARE
ALARMS
OK
s
RESET
s
OUTPUT
AL1
AL2
AL3
AL4
0% O/P 100% O/P
Lineariser
Max.
“Units of
measure”
window
Page 3
Page 4
Getting Started
First, please check that the display will suit all the requirements of your
application. Page 4 has some important warnings - please check that all warnings
are covered.
If you have analogue output or alarm relay options, you may need to configure
their boards before installing the meter in a panel. See the separate sections in
this manual for those options.
Check that your panel cutout is correct , 92mm wide, 45mm high. You must fit the
meter in a protective enclosure for installation class II service. Remove the 2
screws holding the U clamp at the rear of the case. Slide the meter into the cutout
and re-fit the U clamp and screws. Tighten the screws just enough to hold the
meter firmly in place and make sure the sealing gasket is evenly held between
the panel and the bezel.
Connect the signal and power cables, to the appropriate screw terminal connectors.
Check that you are using the correct terminals or you may cause damage to the
meter. Do not connect any output or alarm cabling yet.
Apply power, and confirm that the meter illuminates all segments for a few
seconds and then shows the software version “I-L X.X” briefly (The X numerals
depend on version).
The calibration lockout switch should be OFF to allow you to change the meter’s
settings. Set the scaling to suit your system, using one of the scaling methods
described in this manual. Check that the meter responds correctly. Now, adjust
your analogue output settings, if necessary, and alarm settings. Use a DVM of
sufficient precision to check that the analogue output is operating as required,
and use a continuity tester to check that the relay contacts operate correctly.
Switch the meter off, and check alarm relay contact status. The alarm lockout
switch should be OFF to allow you to change the meter’s alarm settings.Check
that the contact status suits your system, in conditions of power loss to the meter.
When you have checked all settings, you can connect the alarm relay and analogue
output cables, to check correct system operation
Remember to set the lockout switches ON when you have finished , to prevent
accidental loss of your settings.
Excitation -
Sense -
Signal -
Signal +
Sense +
Excitation +
INPUT REMOTE
Earth
Neutral
Line
AL1
AL1
AL2
AL2
AL3
AL3
AL4
AL4
ALARM RELAYOUTPUTS
POWER
Serial
Output
Cabling should be screened and routed away from noise-carrying cables and
machines to reduce interference. The screen can be connected to power earth if
it is not already grounded at the sensor end.
These connectors are only used when options are fitted
Connections - See also page 23
Neg.
Pos.
E - +
123 4 5 6
Analogue
Output
Common
Tare
Peak/Valley
Reset
IMPORTANT!
Set the Lock switches to their ‘ON’ position after setup, to save your settings.
REAR VIEW
Mains Power model
DC Power model
1 2 3 4 5 6 7 8 9 10 11 12 13
14 15 16 17 18 19 20 21 22 23 24 25 26 27
123 4 5 6 123 4 5 6 123 4 5 6
Calibration Method Switch
Alarm Lock Switch
Calibration Lock Switch
Page 5
Hazardous
Area
Hazardous
Area
6 wire Hazardous area schemes. Depending on barriers
chosen, and the number of loadcells used, the excitation
voltage will need to be set appropriately. Our technical
sales team will be happy to advise you. Please note that
we are not in a position to recommend barrier types.
Basic 4 wire system 6 wire system
Safe
Area
Safe
Area
ON
See pages for
different types
Choosing a Calibration Method
You can choose one of two calibration methods.
All calibrations are saved by switching ‘ON’ the lockout switch when you are
finished.
1) Calibration without an input signal.
This is ‘THEORETICAL’Calibration (not available with MEM-08 option)
You can use this method if you know the calibration of your sensor. Assume your
sensor gives 0-22mV for 0-250 kg.
You should first select the ‘THEORETICAL’calibration switch position on rear
of the meter.
Then , using the buttons on the meter, you will tell the meter what 0% input signal
level will be (0mV) and what 0% reading value will be (0). Next, tell it what
100% input signal level will be (22mV) and what 100% reading value will be
(250)
The Multi-Point linearisation facility is not yet available with this method of
calibration. A separate page covers this calibration method in detail.
2) Calibration by injecting signals into the meter, either from a calibrator or
a sensor installed in a system. This is ‘DIRECT’ Calibration.
Select the ‘DIRECT’ calibration switch position on the rear of the meter.
Inject a signal to the meter equal to 0% of signal range. (If the signal is from a
loadcell, you don’t need to know the value of signal, only what the meter should
read. Assume your loadcell covers 0-250 kg) Use the buttons on the meter to tell
the meter what to read when no load is applied to the sensor, 0kg
Now apply a signal 100% of range (If the signal comes from a loadcell, apply
full capacity load, if possible. If you can’t apply 100% of load, apply a lesser,
known load. Calibration accuracy will be better with larger signals) Use the
buttons on the meter to set reading to 250, or the lesser load you apply.
A separate page covers this calibration method in detail.
Page 6
‘THEORETICAL’Calibration
Set switch 1, near the input connector ON and switch 3 OFF
1) How to set SPAN and DECIMAL POINT
Press the SPAN button for 3 seconds.
You’ll see ‘In HI’ briefly, then a value, with one digit brighter than the other.
This is 20.000 for a 20mV input signal, or 10.000 for a 10mV input signal, and
so on. If the value is correct, press the ‘OK’ button, otherwise use the ‘DIGIT’
key to select digits, and the ‘UP’ or ‘DOWN’ arrow keys to alter. When correct,
press the ‘OK’ button.
‘rd HI’ appears briefly, then a value, with one digit brighter than the other. This
is what will be displayed for the IN HI input. If the value is correct, press the
‘OK’ button , otherwise use the ‘DIGIT’ key to select digits, and the ‘UP’ or
‘DOWN’ arrow keys to alter . The Decimal point position may be set after the
most significant digit has been selected. When correct, press the ‘OK’ button.
2) How to set ZERO
Press the ZERO button for 3 seconds. You’ll see ‘IN LO’ briefly, then a value,
with one digit brighter than the other. This is 0.000 for 0mV input signal, 3.000
for a 3mV input signal, etc. If already correct, press the ‘OK’ button. Or, use
the ‘DIGIT’ key to select digits, and the ‘UP’ or ‘DOWN’ arrow keys to change.
When correct, press the ‘OK’ button.
You’ll now see ‘LO rd’ briefly,then a value, with one digit brighter than the
other. This is what will be displayed for the IN LO input. If already correct,
simply press the ‘OK’ button. Or, use the ‘DIGIT’ key to select digits, and the
‘UP’ or ‘DOWN’ arrow keys to change. When correct, press the ‘OK’ button.
IMPORTANT!
Set lockout switch 3 to its ‘ON’ position after setup, to save your settings.
Do NOT move switch 1 or 2. If your readings change when you move switch 3, make a brief
connection between terminal 7 and 10 to clear any tare offsets.
Page 7