Eaton Crouse-hinds series User manual

DOCUMENT
1222
REVISION
A
July 22, 2019
Instruction Manual
PRO Power Switchgear Constant Current Regulator,
FAA L-828/L-829
Series 82_SGSPR-480 -_ _ - _ - _
Crouse-Hinds By EATON
1200 Kennedy Road
Windsor, CT 06095
Copyright © 2019 Cooper Technologies Company

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PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829
Series 82_SGSPR-480- _ _ - _ - _
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Table of Contents
1Revisions ............................................................................................................................. vii
2Product Warranty................................................................................................................ viii
3Safety Notices........................................................................................................................ix
3.1 Keep Away from Live Circuits.......................................................................................ix
3.2 RESUSCITATION .........................................................................................................ix
4Safety Symbols.......................................................................................................................x
4.1 Danger..............................................................................................................................x
4.2 Warning............................................................................................................................x
4.3 Caution.............................................................................................................................x
4.4 Warning: Notice...............................................................................................................x
4.5 Warning : Important.........................................................................................................x
5Recommended Test Equipment and Tools............................................................................xi
6General Information ...............................................................................................................1
6.1 Introduction......................................................................................................................1
6.2 Applicability.....................................................................................................................1
6.3 Equipment Features..........................................................................................................1
6.4 Options.............................................................................................................................2
6.5 FAA Classification...........................................................................................................2
6.6 Electrical Characteristics..................................................................................................2
6.7 Physical Characteristics ...................................................................................................4
6.8 Installation Requirements.................................................................................................5
6.9 Part Numbers, Input Voltages, Output Load Ratings and Available Options..................6
7Installation..............................................................................................................................7
7.1 Recommended Installation Tools.....................................................................................8
7.2 Mechanical Installation....................................................................................................8
7.3 Electrical Installation .......................................................................................................9
7.4 Remote Using Internal Power Supply............................................................................10
7.5 Remote Using External Power Supply...........................................................................11
7.6 Remote Serial Communication ......................................................................................11
7.7 CCR Configuration ........................................................................................................14
7.8 Configuration Dip Switch Settings ................................................................................15
7.9 L-829 Monitor Enable...................................................................................................16
7.10 Step Mode Configuration...............................................................................................16
7.11 ALCMS Remote Mode..................................................................................................16
7.12 L-847 Integration ...........................................................................................................16

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7.13 Final Installation Check .................................................................................................16
8Operation..............................................................................................................................17
8.1 Local Control Rotary Switch .........................................................................................18
8.2 Remote Control..............................................................................................................18
8.3 Touch Screen Control and Display ................................................................................18
8.3.1 Home Screen..................................................................................................................19
8.3.2 Main Menu.....................................................................................................................20
8.3.3 Help Menu......................................................................................................................21
8.3.4 Status Menu....................................................................................................................21
8.3.4.1Status Summary .............................................................................................................21
8.3.4.2 ALCMS Port Status.......................................................................................................22
8.3.4.3Megatrac Insulation Status.............................................................................................22
8.3.5 View Data ......................................................................................................................23
8.3.5.1Output Data....................................................................................................................23
8.3.5.2Input Data.......................................................................................................................23
8.3.5.3Operating Hours.............................................................................................................24
8.3.5.4Internal Data...................................................................................................................24
8.3.6 Setup Menu ....................................................................................................................25
8.3.6.1CCR Name Entry ...........................................................................................................25
8.3.6.2Set Date and Time..........................................................................................................26
8.3.6.3ALCMS Address............................................................................................................26
8.3.6.4 ALCMS Failsafe ...........................................................................................................27
8.3.6.5Megatrac Insulation Setup..............................................................................................27
8.3.7 Alarms and Warnings.....................................................................................................28
9Diagnostics and Maintenance...............................................................................................30
9.1 CCR Safety ....................................................................................................................30
9.2 Maintenance Tools.........................................................................................................31
9.3 Periodic Maintenance.....................................................................................................31
9.4 Corrective Maintenance.................................................................................................32
9.5 Troubleshooting Guide...................................................................................................33
9.6 Power Supply.................................................................................................................33
9.7 Control Board.................................................................................................................35
9.7.1 Control Board Diagnostic Indicators .............................................................................37
9.7.2 MCU (Microprocessor Control Unit) Indicator “D31”..................................................37
9.7.3 24V Remote Indicator “D22” & “D20” .........................................................................37
9.7.4 Contactor Indicator “D34” & “D38”..............................................................................37

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Series 82_SGSPR-480- _ _ - _ - _
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9.7.5 24V Indicator “D15” & “D16” ......................................................................................37
9.7.6 Control Board Relay Indicators “D11” to “D18”...........................................................38
9.7.7 Real Time Clock ............................................................................................................38
9.8 Display Board ................................................................................................................39
9.8.1 Touch Screen Calibration...............................................................................................39
9.8.2 Reset Display Board EEPROM Parameters...................................................................40
9.8.3 Megatrac F/O Adapter (option M).................................................................................41
9.9 Terminal Board ..............................................................................................................42
9.10 Output Current Regulation.............................................................................................42
9.11 Remote Control..............................................................................................................44
9.12 Recommended Torque Values for CCR Hardware........................................................49
9.13 Recommended CCR Spare Parts....................................................................................50
9.14 Major CCR Parts and Locating Figures.........................................................................50
10 L-829 Monitor; Use and Display..........................................................................................55
10.1 L-829 Setup and Calibration..........................................................................................56
10.1.1 Lamp-Out Monitor.........................................................................................................56
10.1.2 First and Second Lamp thresholds.................................................................................57
10.1.3 Circuit Power and Lamp Out Calibrations.....................................................................57
10.2 Lamp-out Operation.......................................................................................................59
11 Service Menu; Use and Display ...........................................................................................61
11.1 Service menu DIP switch settings..................................................................................63
11.2 Shorting the CCR Output...............................................................................................64
11.3 Output Current Calibration ............................................................................................64
11.4 OC 5 and OC 25 Test.....................................................................................................66
11.5 Manual over current test “Adjust Current” ....................................................................66
11.6 Startup Current Rise Settings.........................................................................................67
11.7 Step Current change Settings .........................................................................................67
11.8 Connecting the CCR Output back to a Field Circuit......................................................68
11.9 Command Settings.........................................................................................................68
12 Maintenance Services...........................................................................................................69

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PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829
Series 82_SGSPR-480- _ _ - _ - _
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Table of Figures
Figure 1: CCR Dimensions (Trolley), Height, Length and Width..................................................8
Figure 2: Remote Control Using Internal Power..........................................................................10
Figure 3: Remote Control Using External Power.........................................................................11
Figure 4: Remote via Serial Communication................................................................................12
Figure 5: Dip Switch Configuration .............................................................................................14
Figure 6: CCR Door Panel............................................................................................................17
Figure 7: Display Home Screen....................................................................................................19
Figure 8: Display Home Slot Selection ........................................................................................19
Figure 9: CCR Menu Tree............................................................................................................20
Figure 10: Help Menu...................................................................................................................21
Figure 11: Status Summary..........................................................................................................21
Figure 12: ALCMS Port Status....................................................................................................22
Figure 13: Insulation Status..........................................................................................................22
Figure 14: Display Output Data....................................................................................................23
Figure 15: Display Input Data ......................................................................................................24
Figure 16: Display Operating Hours.............................................................................................24
Figure 17: Display Internal Data ..................................................................................................25
Figure 18: Setting On Display CCR Name...................................................................................25
Figure 19: Setting CCR Date and Time........................................................................................26
Figure 20: Setting ALCMS Address.............................................................................................26
Figure 21: Setting ALCMS Failsafe.............................................................................................27
Figure 22: Insulation Test Setup...................................................................................................28
Figure 23: CCR Error Status.........................................................................................................29
Figure 24: Power Troubleshooting Flowchart..............................................................................34
Figure 25: Control Board Overview.............................................................................................35
Figure 26: Control Board Diagnostic Indicators...........................................................................37
Figure 27: Control Board Relay Indicators...................................................................................38
Figure 28: Display Board Overview.............................................................................................39
Figure 29: Megatrac F/O Adapter.................................................................................................41
Figure 30: Terminal Board Overview...........................................................................................42
Figure 31: Regulation Troubleshooting Flowchart.......................................................................43
Figure 32: Remote Control Troubleshooting Flowchart...............................................................45
Figure 33: Standard Wiring Diagram, Complete..........................................................................46
Figure 34: Standard Wiring Diagram, Part A...............................................................................47
Figure 35: Standard Wiring Diagram, Part B ...............................................................................48
Figure 36A: CCR, Front View, Major Replaceable Parts ............................................................51
Figure 36B: CCR, Side View, 4-10 kW, Major Replaceable Parts..............................................52
Figure 36C: CCR, Side View, 15-30 kW, Major Replaceable Parts............................................53

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Series 82_SGSPR-480- _ _ - _ - _
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Figure 36D: CCR, Door Panel, Major Replaceable Parts.............................................................54
Figure 37: L-829 Menu Tree ........................................................................................................56
Figure 38: Lamp Out Error...........................................................................................................60
Figure 39: Service Menu...............................................................................................................62
Figure 40: SW1 DIP Switch w/ Service Menu ON ......................................................................63
Figure 41: Output Current Calibration..........................................................................................65
Figure 42: Protection Tests...........................................................................................................66
Figure 43: Advanced CCR Ramp Settings ...................................................................................67
Figure 44: CCR Command Settings .............................................................................................68
Table of Tables
Table 1: RS485 Serial Address.....................................................................................................13
Table 2: Configuration Dip Switch Settings.................................................................................15
Table 3: TB3 Contact placement ..................................................................................................36
Table 4: TB3 Relay Output Operation..........................................................................................36
Table 5: TB1 Remote Control Wiring..........................................................................................36
Table 6: Special SW300 settings..................................................................................................40
Table 7: CCR Screw and Bolt Recommended Torque Values.....................................................49
Table 8: CCR Hex Nut Recommended Torque Values................................................................49

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PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829
Series 82_SGSPR-480- _ _ - _ - _
vii
1Revisions
Revision
Number
Issue/Reissue
Number Letter
Description
Checked
Approved
A
219-168
Initial release
PG
7/22/19

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PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829
Series 82_SGSPR-480- _ _ - _ - _
viii
2Product Warranty
Warranty
Refer to Eaton’s Crouse-Hinds Airport Lighting Products Terms and Conditions for product
specific warranty information.

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Series 82_SGSPR-480- _ _ - _ - _
ix
3Safety Notices
This equipment is normally used or connected to circuits that may employ voltages which
are dangerous and may be fatal if accidentally contacted by operating or maintenance
personnel. Extreme caution should be exercised when working with this equipment.
Practical safety precautions have been incorporated in this equipment. This equipment is
“hot swappable” with all CCRs installed and the Switchgear Main Input Cabinet circuit
breaker on. Please follow the process outlined in instruction manual 1223 Section 6 after
installation is complete if hot swapping or in Section 2.1.6 if load balancing.
3.1 Keep Away from Live Circuits
Operating and maintenance personnel must at all times observe all safety regulations. Do not
perform maintenance on internal components or service with power ON.
DANGER:
DANGER
Lock Out electrical power to the Switchgear System at its source
before opening cabinet doors and attempting servicing/maintenance.
Note, each individual Pro Power Switchgear CCR is equipped with an
integral circuit breaker and power is present at its CB1 input
terminals even with the circuit breaker in the “off” position and the
Switchgear Main Input cabinet circuit breaker is on. Lock Out the
electrical power feeding into Main Input Switchgear Cabinet circuit
breaker if entering the Switchgear CCR cabinet for any reason to
perform maintenance on any part of the Switchgear bus or bus stabs.
3.2 RESUSCITATION
Maintenance personnel should familiarize themselves with the technique for resuscitation found
in widely published manuals of first aid instruction.

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Series 82_SGSPR-480- _ _ - _ - _
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4Safety Symbols
4.1 Danger
DANGER:
DANGER
The hazard or unsafe practice will result in severe injury or death.
4.2 Warning
WARNING:
WARNING
The hazard or unsafe practice could result in severe injury or death.
4.3 Caution
CAUTION:
CAUTION
The hazard or unsafe practice could result in minor injury.
4.4 Warning: Notice
WARNING:
NOTICE
Possibly dangerous situation, goods might be damaged.
4.5 Warning : Important
WARNING:
IMPORTANT
Helpful information.

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Series 82_SGSPR-480- _ _ - _ - _
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5Recommended Test Equipment and Tools
There are a wide variety of tools and equipment needed to safely and correctly perform airfield lighting
equipment installation and maintenance. In addition to the common tools such as screwdrivers, wrenches,
etc., there are specialized tools and test equipment needed to perform the installation and maintenance
tasks properly and safely.
Multimeter
One of the most important pieces of test equipment is the TRUE RMS Multimeter. It is used to measure
voltages, currents, and resistances. Almost every single maintenance task requires the use of a multimeter
at one point or another. A quality meter in good repair and calibration is a must because airfield lighting
power distribution equipment produces non-sinusoidal waveforms, traditional average reading meters are
inaccurate and have very limited use. Checking or adjusting equipment based upon incorrect current
reading may dramatically reduce airfield fixture life and adversely affect power equipment performance.
A meter with TRUE RMS measuring capability employing a current clamp-on accessory is needed to
accurately measure distorted or chopped current waveforms. All meter manufacturers offer TRUE RMS
measuring meters.
Crouse-Hinds Airport Lighting strongly recommends the Fluke 287 TRUE RMS multimeter along with
the Fluke I800 current clamp accessory.
If you chose to use a different multimeter then please verify it’s equivalence to the one recommended
above and contact our technical support team for assistance.
Refer to the equipment manufacturer’s manuals for the proper use, maintenance and calibration (if
necessary) of all meters.
Voltage Probe
Voltage Detector, Fluke P/N 1AC-A1-II or equal. The Fluke model detects voltages ranging from 90 to
1,000 VAC.
Miscellaneous hand tools
3/8 inch square drive sockets, extensions and ratchet, sizes 5/16, 7/16, 9/16 and 1/2. We recommend
you buy a set of Paramount Sockets/Extensions/Ratchets that come as a complete set for both 1/4 and 3/8
drive ratchets and associated extensions, standard and deep sockets, fractional and metric size sockets,
P/N PAR-TK103-B or equal
Ratcheting combination wrenches, sizes 5/16, 3/8, 7/16 and 3/4. We recommend you buy a set of
Paramount Ratcheting Combination Wrenches that come as a complete set in fractional sizes 5/16 to 1
inch, P/N PAR-13PCBTRSET or equal
Hex Keys, sizes .050, 3/16 and 1/4. We recommend that you buy a complete set of Bondhus Hex Keys,
.050, 1/16 to 3/8, P/N 10937 or equal
Screwdriver, Phillips, #1, Proto P/N 9482 or equal

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Series 82_SGSPR-480- _ _ - _ - _
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Screwdriver, straight blade, 3/32, Wera P/N 05118008004 or equal
Screwdriver, straight blade, 1/8, Stanley P/N 66-112 or equal
Screwdriver, straight blade, 3/16, Proto P/N 9403 or equal
Screwdriver, straight blade, 5/16, Proto P/N 9406 or equal
A calibrated adjustable torque screwdriver. Sturtevant Richmont P/N 810568 (comes with bits [hex,
slotted, Torx, Phillips, sq. recess, bit holder, socket adapter], case and certificate of calibration), range 2 to
36 in-lbs/0.2 to 4 Nm or equal. Note, never loosen screws with a torque screwdriver.
A calibrated torque wrench (micrometer adjustable solid audible/tactile “click” impulse when torque
value attained with an accuracy of +/- 4. Sturtevant Richmont P/N 810751, range 30 to 150 in-lbs or
equal. Certificate of calibration included with suggested torque wrenches. Note, never loosen bolts with
a torque wrench.
A calibrated torque wrench (micrometer adjustable solid audible/tactile “click” impulse when torque
value attained with an accuracy of +/- 4. Sturtevant Richmont P/N 810748, range 100 to 600 in-lbs or
equal. Certificate of calibration included with suggested torque wrenches. Note, never loosen bolts with
a torque wrench.
Hand tools indicated above can be purchased from MSC Industrial Supply Co.
(http://www.mscdirect.com/ ).
A grounded ESD Wrist Strap is required when working on circuit cards. ESD Wrist Straps, also known
as anti-static Wrist Straps, are used to prevent electrostatic discharge (ESD) by safely grounding a person
working with electronic equipment or at an electronic assembly facility. It consists of a band of fabric
with fine conductive fibers woven into it. The fibers are usually made of carbon-filled rubber, and the
strap is bound with a stainless steel clasp or plate. ESD Products brand
(http://www.esdproduct.com/esd_wrist_straps.php ) or equal.
Lock-out/Tag-out accessories as required.
A vacuum cleaner is useful for cleaning debris from installation and during Regulator maintenance.
Avoid compressed air since it can force debris into places where damage can occur.
Tools and connectors/crimpers (as required) to install/bend/cut conduit, pliers tighten conduit locknut
fittings and cable from utility power source to the Regulator line connections at initial installation.
Airfield FAA L-824 cable and FAA L-823 primary connector kits to make connections between
Regulator output load and airfield circuit at initial installation. Use an FAA L-823 primary connector kit
pin crimper that the O.E.M. recommends for their kits.

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A cable penciller for preparing ends of FAA L-824 cable for connector kits, Crouse-Hinds Airport
Lighting P/N 10036-36.
Cable/wire (recommend using #24-20 AWG) to connect Regulator remote control terminal block (will
accept #24-12) to a control system if remote control is to be utilized.

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Series 82_SGSPR-480- _ _ - _ - _
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6General Information
6.1 Introduction
The Switchgear PRO Power Constant Current Regulator (CCR) is a power supply designed for precision
operation of airfield lighting for installation into a Switchgear Cabinet bay (2 bays vertically per cabinet)
on part number 34296 as covered instruction manual 1223. The installation of the bay CCR door control
plate is covered by instruction sheet 1221.
This manual provides information for installing and maintaining FAA Type L-828 and L-829 Switchgear
PRO Power Constant Current Regulators part number series 82_SGSPR-480- _ _ - _ - _ manufactured by
Eaton, Crouse-Hinds, Airport Lighting Products, Windsor, Connecticut 06095, U.S.A.
6.2 Applicability
This manual covers only the following Eaton Crouse-Hinds CCR’s:
a. 4kW, 7.5kW, 10kW, 15kW, 20kW and 30kW CCRs bearing Eaton, Crouse-Hinds catalog
number series 82860SGSPR-480- _ _ - _ - or 82960SGSPR-480- _ _ - _ -.
6.3 Equipment Features
•Output current is regulated within FAA specifications at any rated load and for line voltages from
+10% to –5% of nominal.
•1, 3 or 5 discrete brightness steps conform to FAA standards with other brightness steps available
for a wider range of discrete brightness steps applications.
•The CCR may be controlled both locally within the vault and from a remote operating location.
•Ferroresonant design provides a clean sine wave output current which reduces electrical noise and
circuit crosstalk.
•Protective monitoring is provided to shut down the regulator under an open circuit or over current
conditions.
•A front panel digital display provides an RMS reading of output current and indication of various
faults and warnings.
•L-829 models provide additional monitoring and warnings when the connected lighting circuit
has lamp failures or other faults.
•The CCR may be connected directly to an FAA approved load switching device.

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Series 82_SGSPR-480- _ _ - _ - _
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6.4 Options
This CCR can be factory supplied with a Megatrac Internal earth leakage detector.
6.5 FAA Classification
Specification:
Constant Current Regulator manufactured and qualified to FAA Advisory Circular
150/5345-10 (latest)
Type:
L-828 and L-829 Regulator
Class:
1 –6.6 amperes output current
2 –20 amperes output current (15kW, 20 kW and 30 kW only)
Style:
1 –3 Brightness Steps: 4.8, 5.5, 6.6 amperes or (non-FAA style - 14.5, 16.7, 20.0
amperes)
2 –5 Brightness Steps: 2.8, 3.4, 4.1, 5.2, 6.6 amperes or 8.5, 10.3, 12.4, 15.8, 20.0
amperes
Non-FAA style –1 Brightness Step (5.5A, not available on 20A units)
Ratings:
Sizes –4kW, 7.5kW, 10kW, 15kW, 20kW, 30kW
Voltage –480 VAC 60Hz
6.6 Electrical Characteristics
Table 1 lists the tolerance range for the output current ranges dependent on the number of steps that the
CCR power module is. Table 2 lists the integral circuit breaker rating on each power module and
maximum output voltage for the CCR power and voltage ratings.
Output
Current
Number
Of Steps
Step
Nominal Output
Current
(Amps RMS)
Allowable Current
Range
(Amps RMS)
6.6 A
1
1
5.5
5.4 –5.6
6.6 A
3
1
4.8
4.7 –4.9
2
5.5
5.4 –5.6
3
6.6
6.5 –6.7
6.6 A
5
1
2.8
2.7 –2.9
2
3.4
3.3 –3.5
3
4.1
4.0 –4.2
4
5.2
5.1 –5.3
5
6.6
6.5 –6.7
20 A
3
1
14.5
14.2 –14.8

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Series 82_SGSPR-480- _ _ - _ - _
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Table 1: CCR Electrical Characteristics
(1) Value based on the input rated value at 125% sized to the next highest standard breaker
rating. Table 2: CCR Electrical Characteristics
WARNING:
NOTICE
The CCR load (VA) shall not exceed the rated load (kW) on the name
plate, (located on lower right side base on each Switchgear CCR
Power Module) , at installation and subsequent load changes.
2
16.7
16.4 –17.0
3
20
19.7 –20.3
20 A
5
1
8.5
8.2 –8.8
2
10.3
10.0 –10.6
3
12.4
12.1 –12.7
4
15.8
15.5 –16.1
5
20
19.7 –20.3
CCR Size
480V
(Rated Input
Amps RMS)
Maximum
Output
Voltage Load
at
6.6A
Maximum
Output
Voltage Load
at
20A
Value (1)
Used to Size
Main Input
Breaker on
34303
Switchgear
Main Input
Cabinet
4 kW
9
606.1
N/A
15A
7.5 kW
17
1136.4
N/A
25A
10 kW
23
1515.2
N/A
30A
15 kW
34
2,272.7
750.0
45A
20 kW
46
3,030.3
1,000.0
60A
30 kW
69
4,545.4
1,500
90A

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Series 82_SGSPR-480- _ _ - _ - _
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WARNING:
WARNING
Running the CCR while overloaded may cause damage to the CCR.
6.7 Physical Characteristics
Dimensions:
4-30kW,
Figure 1
Weight
4 kW –425 lbs.
7.5kW –570 lbs.
10kW –670 lbs.
15 kW –875 lbs.
20 kW –1,190 lbs.
30 kW –1,640 lbs.
Mechanical:
The CCR Power Module (the “trolley” mounted CCR) can only be installed in an
Eaton Crouse-Hinds part number 34296 Switchgear CCR Cabinet. The Power
Module plugs into its “stab” mating half in the Switchgear CCR cabinet (when the
Switchgear Main Input Cabinet circuit breaker is on, the red indicator on the door
panel face for the CCR installed in the Switchgear Cabinet bay will illuminate if
power is present and connection is good). Each Power Module has an integral
circuit breaker (DANGER, input voltage will be present on this circuit breaker’s
line side connections with this circuit breaker in either the on or off position
and the Main Input Switchgear Cabinet circuit breaker on) which is turned off
when installing or removing the Power Module from the Switchgear CCR bay when
the track extension (upper or lower depending on bay position) is installed. This also
allows access to customer serviceable parts not located on the interior of the
Switchgear CCR Cabinet door that is protected by a removeable cover. Each CCR
Power Module also has an S-1 Cutout safety switch located on it for making field
load connections with #8 AWG FAA L-824 cables (not supplied) with a set of FAA
L-823 male/female primary connectors (not supplied). There are (3) black color
power stabs for each electrical phase and (1) green color ground stab.
Environmental:
Temperature: -40 degrees C to +55 degrees C
(-40 degrees F to +131 degrees F)
CAUTION:
CAUTION
Exterior metal surfaces on the Switchgear CCR Cabinet
may exceed 120ºF (49ºC) when CCR is operated at full
power for more than 10 hours.

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Series 82_SGSPR-480- _ _ - _ - _
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Relative Humidity: 10 percent to 95 percent
Altitude: Zero to 6,600 feet (2000 m)
6.8 Installation Requirements
The Switchgear PRO Power CCR module is shipped from the factory complete along with its Control
Panel (contains main circuit board, bus power indicator, touch screen and its connections), Control Panel
Cover for installation into an Eaton Crouse-Hinds 34296 Switchgear CCR Cabinet bay. The party
responsible for installation must supply all necessary load wiring with connectors, and any remote control
wires to the CCR module. This equipment is for indoor use only in an Eaton Crouse-Hinds P/N
SGSSYS-_ _ _ - _ _ _ _ _ _ Switchgear System only.

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Series 82_SGSPR-480- _ _ - _ - _
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6.9 Part Numbers, Output Load Ratings, Output Brightness Steps and Available
Options
82
_
SGS
P
R -
480
-
_ _
-
_
-
_
CCR Type:
8 = FAA L-828
9 = FAA L-829
Switchgear:
Regulator Type:
PR = Pro Power Premium (1)
Input Voltage:
480 = 480 V, 60 Hz
Kilowatt Rating:
04 = 4.0 kW, 6 .6A
07 = 7.5 kW, 6.6A
10 = 10.0 kW, 6.6A
15 = 15 kW, 6.6 A
16 = 1.5 kW, 20 A
20 = 20 kW, 6.6 A
21 = 20 kW, 20 A
30 = 30 kW, 6.6 A
31 = 30 kW, 20 A
Output Brightness Steps:
1 = 1 STEP (5.5A, for use with FAA L-858 style 5 signs) (2)
3 = 3 STEP (4.8, 5.5 & 6.6A or
14.5, 16.7 & 20A )(3)
5 = 5 STEP (2.8, 3.4, 4.1, 5 .2 & 6.6A or
8.5, 10.3, 12.4, 15.8 or 20A)
Options:
M = Megatrac Insulation Resistance Monitoring
Notes:
(1) Includes integrated ALCMS MODBUS
communication.
(2) 1 step is not listed as an FAA CCR Class.
(3) 3 step 20A is not listed as an FAA CCR Class 2.

DOCUMENT 1222
REV. A
Instruction Manual
PRO Power Switchgear Constant Current Regulator, FAA L-828/L-829
Series 82_SGSPR-480- _ _ - _ - _
7
7Installation
WARNING:
IMPORTANT
Maintenance and troubleshooting on Constant Current Regulators
(CCRs) should only be performed by qualified electricians with a
working knowledge of airfield lighting series circuit power.
WARNING:
NOTICE
Read these instructions before attempting installation. Improper
installation can damage the CCR and may void the warranty.
WARNING:
IMPORTANT
User and installer should review FAA AC 150/5340-30 (latest),
Design and Installation Details for Airport Visual Aids regarding
CCRs use, Standby Power and Vaults.
WARNING:
IMPORTANT
If equipment fails to perform properly at any step of this procedure,
consult the maintenance and troubleshooting guides in Section 9.
And if L-829, the set-up procedure in Section 10. Please contact
Crouse-Hinds technical support for additional assistance if needed.