Major MJ-C10 User manual
Model No. MJ-C10
Two Post Lift，
Manual Release
Distributed by
Please read this entire manual carefully and completely before installation or operation of
the lift.
DATE
0
9
/
02
/202
3
Installation, Operation
and Parts Manual
Installation, Operation and Parts Manual
MJ-C10
2
IMPORTANTNOTES
Beforestartup,connectingandoperatingMAJORproducts,itisabsolutelyessentialthattheoperatinginstructions/owner’smanualand,in
particularthesafetyinstructionsarestudiedcarefully.BydoingsoyoucaneliminateanyuncertaintiesinhandlingMAJORproductsand
thusassociatedsafetyrisksupfront;somethingwhichisintheinterestofyouownsafetyandwillultimatelyhelpavoiddamagetothe
device,WhenanMAJORproductishandedovertoanotherperson,notonlytheoperatinginstructionsbutalsothesafetyinstructionsand
informationonitsdesignatedusemustbehandedovertotheperson.
Byusingtheproductyouagreethefollowingconditions:
Copyright
TheenclosedinstructionsarethepropertyofMAJORoritssupplier,andareprotectedagainstduplicationandreproductionbycopyright
laws,internationalagreements,andotherdomesticlegislation.Thereproductionordisclosureofinstructionsoranextractthereofis
prohibitedandoffendersareliabletoprosecution;MAJORreservestherightorinitiatescriminalproceedingsandassertsclaimsfor
damagesintheeventofinfringements.
Warranty
Theuseofnon‐approvedhardwarewillresultinamodificationofourproductsandthustotheexclusionofanyliabilityorwarranty,evenif
suchhardwarehasbeenremovedagainintheinterim.
Itisnotpermissibletomakeanychangestoourproductsandthesearenotonlytobeusedtogetherwithgenuineaccessoriesandgenuine
replacementparts.Otherwiseanywarrantyclaimswillbeinvalid.
Liability
TheliabilityofMAJORislimittotheamountthatthecustomerhasactuallypaidforthisproduct.Thisexclusionofliabilitydoesnotapplyto
damagescausedthroughwillfulmisconductorgrossnegligenceonthepartofMAJOR.
Allinformationinthismanualisbelievedtobecorrectattimeofpublication.
MAJORreservestherighttoamendandaltertechnicaldataandcompositionwithoutpriornotice.
Pleaseconfirmattimeofordering.
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IMPORTANTNOTES....................................................................................................................................2
SAFETYNOTES............................................................................................................................................4
1.1Operationofliftingplatforms........................................................................................................................4
1.2Checkingoftheliftingplatforms....................................................................................................................4
1.3Importantsafetynotices................................................................................................................................5
1.4Warninglabels...............................................................................................................................................6
1.5Potentialsafetyrisks......................................................................................................................................7
1.6Noiselevel......................................................................................................................................................7
PACKING,STORAGEANDTRANSPORTATION..............................................................................................8
2.1Theliftwasdismantledintothefollowing3partsfortransportation...........................................................8
2.2Storage...........................................................................................................................................................8
2.3Openingthepacks..........................................................................................................................................8
PRODUCTSDESCRIPTIONS..........................................................................................................................9
3.1Generaldescriptions.......................................................................................................................................9
3.2Constructionofthelift...................................................................................................................................9
3.3Technicaldata..............................................................................................................................................10
3.4Dimensions...................................................................................................................................................11
3.5Safetydevicesdescriptions...........................................................................................................................12
INSTALLATIONINSTRUCTIONS..................................................................................................................13
4.1Preparationsbeforeinstallation..................................................................................................................13
4.2Installationattentions..................................................................................................................................13
4.3Generalinstallationsteps.............................................................................................................................14
4.4Itemstobecheckedafterinstallation..........................................................................................................16
OPERATIONINSTRUCTIONS......................................................................................................................24
5.1Precautions...................................................................................................................................................24
5.2Operationinstructions.................................................................................................................................24
TROUBLESHOOTING................................................................................................................................26
INSPECTIONANDMAINTENANCE.............................................................................................................27
Annex1,Floorplan............................................................................................................................................29
Annex2,Electricalschemesandpartslist.........................................................................................................30
Annex3,Hydraulicschemesandpartslist.........................................................................................................30
Annex4,Mechanicalexplodeddrawingsandpartslist.....................................................................................36
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SAFETYNOTES
1.1Operationofliftingplatforms
Thisliftisspeciallydesignedforliftingmotorvehicles.Usersarenotallowedtouseitforanyotherpurposes.Theapplicablenational
regulations,lawsanddirectivesmustbeobserved.
Onlyusersaged18orabovewhohavebeeninstructedonhowtooperatetheliftingplatformandhaveproventheirabilitytodosotothe
owneraretobeentrustedwithunsupervisedoperationofliftingplatforms.Thetaskofoperatingtheliftingplatformsmustbegrantedin
writing.
Beforeloadingavehicleontothelift,usersshouldstudytheoriginaloperationinstructionsandfamiliarizethemselveswiththeoperating
proceduresinseveraltrialruns.
Liftvehiclewithintheratedload.Don’tattempttoraisevehicleswithexcessiveweight.
1.2Checkingoftheliftingplatforms
Checksaretobebasedonthefollowingdirectivesandregulations:
Basicprinciplesfortestingliftingplatforms
Thebasichealthandsafetyrequirement
Theapplicableaccidentpreventionregulations
Thechecksaretobeorganizedbytheuseroftheliftingplatform.Theuserisresponsibleforappointinganexpertorqualifiedpersonto
performchecking.Itmustbeensurethatthepersonchosensatisfiestherequirements.
Theuserbearsspecialresponsibilityifemployeesofthecompanyareappointedasexpertsorqualifiedpersons.
1.2.1Scopeofchecking
Regularcheckingessentiallyinvolvesperformingavisualinspectionandafunctionaltest.Thisincludescheckingtheconditionofthe
componentsandequipment,checkingthatthesafetysystemsarecompleteandfunctioningproperlyandthattheinspectionlogbookis
completelyfilledin.Thescopeofexceptionalcheckingdependsonthenatureandextentofanystructuralmodificationorrepairwork.
1.2.2Regularchecking
Afterinitialcommissioning,liftingplatformsaretobecheckedbyaqualifiedpersonatintervalsofnotlongerthanoneyear.
Aqualifiedpersonissomebodywiththetrainingandexperiencerequiredtopossesssufficientknowledgeofliftingplatformsandwhois
sufficientlyfamiliarwiththepertinentnationalregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof
engineeringtobeabletoassessthesafeoperatingconditionofliftingplatforms.
1.2.3Exceptionalchecking
Liftingplatformswithaliftheightofmorethan2metersandliftingplatformsintendedforusewithpeoplestandingundertheloadbearing
elementsoftheloadaretobecheckedbyanexpertpriororreusefollowingstructuralmodificationsandmajorrepairstoloadbearing
components.
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Anexpertissomebodywiththetrainingandexperiencerequiredtopossessspecialistknowledgeofliftingplatformsandwhoissufficiently
familiarwiththepertinentnationalworksafetyregulations,accidentpreventionregulationsandgenerallyacknowledgedrulesof
engineeringtobeabletocheckandgiveanexpertoptiononliftingplatforms.
1.3Importantsafetynotices
1.3.1Recommendforindooruseonly.DOnotexposethelifttorain,snoworexcessivemoisture.
1.3.2Onlyusethisliftonasurfacethatisstableandcapableofsustainingtheload.Donotinstalltheliftonanyasphaltsurface.
1.3.3Readandunderstandallsafetywarningsbeforeoperatingthelift.
1.3.4Donotleavethecontrolswhiletheliftisstillinmotion.
1.3.5Keephandsandfeetawayfromanymovingparts.Keepfeetclearoftheliftwhenlowering.
1.3.6Onlytheseproperlytrainedpersonnelcanoperatethelift.
1.3.7Donotwearunfitclothessuchaslargeclotheswithflounces,tires,etc.,whichcouldbecaughtbymovingpartsofthelift.
1.3.8Topreventevitableincidents,surroundingareasoftheliftmustbetidyandwithnothingunconcerned.
1.3.9Theliftissimplydesignedtolifttheentirebodyofvehicles,withitsmaximumweightwithintheliftingcapacity.
1.3.10Alwaysinsurethesafetylocksareengagedbeforeanyattempttoworknearorunderthevehicle.Neverremovesafetyrelated
componentsfromthelift.Donotuseifsafetyrelatedcomponentsaredamagedormissing.
1.3.11Donotrockthevehiclewhileontheliftorremoveanyheavycomponentfromvehiclethatmaycauseexcessiveweightshift.
1.3.12Checkatanytimethepartsofthelifttoensuretheagilityofmovingpartsandtheperformanceofsynchronization.Ensureregular
maintenanceandifanythingabnormaloccurs,stopusingtheliftimmediatelyandcontactourdealersforhelp.
1.3.13Lowerthelifttoitslowestpositionanddoremembertocutoffthepowersourcewhenservicefinishes.
1.3.14Donotmodifyanypartsoftheliftwithoutmanufacturer’sadvice.
1.3.15Iftheliftisgoingtobeleftunusedforalongtime,usersarerequiredto:
a.Disconnectthepower;
b.Emptytheoiltank;
c.Lubricatethemovingpartswithhydraulicoil.
WARNING：Thewarnings,cautionsandinstructionsdiscussedinthisinstructionmanualcannotcoverallpossibleconditionsand
situationsthatmayoccur.Itmustbeunderstoodbytheoperatorthatcommonsenseandcautionarefactorswhichcannotbebuiltinto
thisproduct,butmustbesuppliedbytheoperator.
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1.4Warninglabels
Allsafetywarninglabelsareclearlydepictedonthelifttoensurethattheoperatorisawareofandavoidthedangersofusingtheliftinan
incorrectmanner.Thelabelsmustbekeptcleanandtheyhavetobereplacedifdetachedordamaged.Pleasereadcarefullythemeaning
ofeachlabelandmemoriesthemforfutureoperation.
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1.5Potentialsafetyrisks
1.5.1Mainsvoltage
Insulationdamageandotherfaultsmayresultinaccessiblecomponentsbeinglive
Safetymeasures:
Onlyeverusethepowercordprovidedoratestedpowercord.
Replacewireswithdamagedinsulation.
Donotopentheoperatingunit.
1.5.2Riskofinjury,dangerofcrushing
Intheeventofexcessivevehicleweight,incorrectmountingofthevehicleoronremovingheavyobject,thereisarisk
ofthevehiclefallingoffortippingup.
Safetymeasures:
Theliftisonlyevertobeemployedfortheintendedpurpose.
CarefullystudyandheedalltheinformationgiveninSection1.4.
Observethewarningnoticesforoperation.
1.6Noiselevel
Noiseemittedduringoperatingtheliftshouldbelessthan70dB(A).Foryourhealthconsideration,itissuggestedtoplaceanoisedetector
inyourworkingarea.
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PACKING,STORAGEANDTRANSPORTATION
Packing,lifting,handling,transportingoperationsmustbeperformedonlybyexperiencedpersonnelwith
appropriateknowledgeoftheliftandafterreadingthismanual.
2.1Theliftwasdismantledintothefollowing2partsfortransportation
Name Packedby Quantity
Lift–C10M Steelbrackets 1
Powerunit–C10M Carton 1
2.2Storage
Thepacksmustbekeptinacoveredandprotected area inatemperaturerange0f‐10℃to+40℃. Theymustnotbeexposedtodirect
sunlight,rainorwater.
Stackingthepacks
Weadviseagainststackingbecausethepacksarenotdesignedforthistypeofstorage.Thenarrowbase,heavyweightandlargesizeofthe
packsmakestackingdifficultandpotentiallydangerous.
Ifstackingisunavoidable,useallappropriateprecautions:
‐neverstacktomorethan2metersinheight.
‐nevermakestacksofsinglepacks.Alwaysstackpairsofpacksinacrosspatternsothatthebaseisbiggerandtheresultingstackismore
stable.Oncethestackiscomplete,restrainitusingstraps,ropesorothersuitablemethods.
Amaximumoftwopackscanbestackedonlorries,incontainers,andinrailwaywagons,onconditionthatthepacksarestrappedtogether
andrestrainedtostopthemfalling.
2.3Openingthepacks
Thepackscanbeliftedandtransportedonlybyusinglifttrucks.Neverattempttohoistortransporttheunitusingliftingslings.
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Whentheliftisdeliveredmakesurethatithasnotbeendamagedduringtransportationandthatallthepartsspecifiedonthepackinglist
arepresent.
Packsmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencuttingthestraps)or
damagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking).
Takespecialcarewiththehydraulicpowerunit,thecontrolpanelandthecylinder.
PRODUCTSDESCRIPTIONS
3.1Generaldescriptions
Thisischassissupportingvehicleliftforroadvehicles.
Itismainlycomposedbytwoposts,twocarriages,fourswingarmsandapowerandcontrolunit.
Itisdrivenbyanelectro‐hydraulicsystem.Thegearpumpdelivershydraulicoiltooilcylindersandpushesupwardsitspiston.Thecylinder
pistondrivestoraisethecarriageandswingarms.Itisequippedwithmechanicalsafetylockingunitwhichensuresnorisksofslippingoffin
caseofhydraulicfailure.
3.2Constructionofthelift
1.Overheadcrossbeam
2.Extendingpost
3.Mechanicalsafetylatch
4.Carriage
5.Hydraulicpowerunit
6.Liftingarm
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3.3Technicaldata
Liftingcapacity 10000lbs.
Fullrise 1729mm
Minheight 85mm(lowprofilearm)
Fullrisetime(withratedload) Approx.60s
Fulldescenttime(withratedload) Approx.50s
PowerSupply 380V/400V/415V‐3ph‐50Hz/60Hz
220V/230V/240V‐1ph‐50Hz/60Hz
Oiltankvolume 10L
7.Hydrauliccylinder
8.Post
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3.4Dimensions
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3.5Safetydevicesdescriptions
POS. Description Function
1 Roofprotectivelimitswitch Stoprisingincasetheoverheadbaristouched.
2 Maxriselimitswitch Stoprisingatmaxheight.
3 Mechanicalsafetylockingunit Catchthecarriagesincaseofhydraulicfailure.
4 Armlock Ensuretheliftingarmsarelockedandavoidbeingswingingduringliftingprocess.
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INSTALLATIONINSTRUCTIONS
4.1Preparationsbeforeinstallation
4.1.1Spacerequirements.
Referto3.4forthedimensionsofthelift.Theremustalsobeaclearanceofatleast1meterbetweentheliftingplatformandfixed
elements(e.g.wall)inallliftingpositions.Theremustbesufficientspacefordrivingvehiclesonandoff.
4.1.2Foundationsandconnections
Theusermusthavethefollowingworkperformedbeforeerectingthelift.
Constructionofthefoundationfollowingconsultationwiththemanufacturer’scustomerserviceoranauthorizedserviceagent.Routingof
thewiringtothe installation location.The usermustprovidefuseprotectionfortheconnection.Electrical systemconnectionmustbe
donebylicensedtechnicians.Requirementsforpowersupplycableoftheinstallationsite:atleast2.5mm2wirecorefor3Phpowerand
4.0mm2wirecorefor1Phpower.
Referalsotothecorrespondinginformationonthenameplateandintheoperationinstructions.
Beforedoingelectricalconnection,makesuretheliftiselectricallyadapttothelocalpowersupply.
4.1.3Foundationspreparations
RefertoAnnex1forfooting.
C25concretefoundationwithaminimumthicknessof200mm(continuousfooting).
Surface:Horizontalandeven(Gradientsmax.0.5%)
Newlybuiltconcretegroundmustbeolderthan20days.
4.1.4Toolsandequipmentneededforinstallation
Toolname Specification Quantity
Electricaldrill(C10) D18drillbit 1
Openspanner D17‐19 2
Adjustablespanner biggerthanD30 1
Crosssocketscrewdriver PH2 1
Quickspannerhandleadapter/Ratchet REB‐310 1
Socketspanner D24 1
Levellingdevice Accuracy:1mm 1
Hammer 10pounds 1
Trucklift Capacity,1000kg 1
Liftingstring Capacity,1000kg 2
Torquespanner MD400 1
4.2Installationattentions
4.2.1Jointsofoilhoseandwiringmustbefirmlyconnectedinordertoavoidleakageofoilhoseandloosenessofelectricalwires.
4.2.2Allboltsshouldbefirmlyscrewedup.
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4.2.3Donotplaceanyvehicleontheliftinthecaseoftrialrunning.
4.3Generalinstallationsteps
ONLYTRAINEDANDQUALIFIEDINSTALLERSCANPERFORMLIFTINSTALLATIONDUTIES.
Step1:Removethepackagingandtakeouttheaccessoriesattached.
Attention
：
Thepacksmustbeopenedadoptingalltheprecautionsrequiredtoavoidinjurytopersons(keepatasafedistancewhencutting
thestraps)ordamagetopartsofthemachine(becarefulthatnopartsaredroppedwhileyouareopeningthepacking).
Usepropermeans(putsomethingsupportingunderthepostorsuspendthepostbyacrane)tosuspendthepost,unscrewandremove
theboltsfixedontheironrack.
Attention
：
Pleasepayspecialattentionnottoletthepostfalldownforitmaycausecasualtyorbringdamagestotheaccessoriesfixedinthe
post.
Step2:Fixthestandingpositionforthetwoposts.(SeeAnnex1,floorplan)
1.Decideonwhichpostthepowerunitisgoingtobemounted.
2.Drawanoutlineofthebaseplateontheinstallationgroundwithchalkandascertainthepositionforthetwoposts.
Step3:Assemblethetwoposts.
1.HexnutM14
2.FlatwasherM14
3.SpringwasherM14
4.HexheadfullswivelscrewM14*30
5.Extendingpost
1.Hexbolt
2.Ironrack
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Step4:Erectandsecurethepost.
1.Makethepostsfacetoeachotherandthedistancebetweenthepostsequalstothelengthofthecrossbeam.Usepropermeanstoerect
thepost.
2.Usesuitablemeanstoraisetheliftingcarriagetothefirstlatchingposition.Allthemountingholesinthebaseplatearethenaccessible.
Makesurethelockingpawlisengaged.
3.Checkandalignthepositionofthebaseplatesagain.
4.Drillthemountingholes.Removethedrillingdustfromthehole.
5.Useaspiritleveltochecktheverticalalignmentoftheposts.Ifnecessary,placeequalizingplatesunderthebaseplates.
6.Tightenthenuts. Torque:(63‐74b.ft)80‐100Nm
Anchoringbolt A1
(foundationthickness)
A2
(drillingdepth)
A3
(anchoringdepth) B C
A. Nut
B. Expansionanchoringbolt
C. Equalizingplate
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M19x160 ≥200mm 130mm 105mm 240mm ≤55mm
Step5:Connectandinstallthecrossbeam.
Step6:Connectthesynchronizationsteelcable.
1.Routeandfixaccordingtothefollowingscheme.
2.Beforeattemptingtoroutethecables,raisetheliftingcarriageatbothsidestothefirstlatchingpositionmakingsurethatthemechanical
safetylockingunitsineachpostarefullyengaged.
3.Afterfixedthecables,adjustandmakethecablesatbothsidesbeunderthesametensionwhichcouldbejudgedbythesoundemitted
duringliftingprocess.
4.Greasethecableafterbeingfixed.(Itisamust.)
1.HexnutM14
2.FlatwasherM14
3.SpringwasherM14
4.HexheadfullswivelscrewM14*30
1. HexnutM14 6.HexsocketcylinderheadscrewM6x30
2.FlatwasherM14 7.HexnutM6
3.SpringwasherM14 8.Protectiverod
4.HexheadfullswivelscrewM14x30 9.Extendingpost
5.Crossbeam
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Step7:Installhydraulicpowerunitontothepowersidepost.
Step8:Connectthehydraulichoses
Connectoilhosesaccordingtothefollowingdiagram.
Itmustbetakenadequatecarethatallfittingsaresecurelytightenedandnosolidsubstancegointothehydraulicline,otherwisesevere
leakagewilloccur.
1.HexheadflangeboltM8x30
2.Anti‐vibrationpad
3.HexheadflangenutM8
4.Hydraulicpowerunit
1.OilhoseA
2.Hydrauliccylinder
3.Threewayconnector
4.OilhoseB
5.OilhoseC
6.Compositeconnector
7.Powerunit
1.SteelcableA
2.Steelcable B
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Step9:Maketheelectricalconnection.
ONLYqualifiedelectriciansarepermitteddoingtheelectricalconnection.
Readthenameplateandcheckthatthesupplyvoltageisadaptedtothevoltageofthelift.
RefertoAnnex2beforedoingtheconnection.
1.Fixmaxheightlimitswitchontotheinsidesurfaceofthepowersidepostandconnectitswiretotheterminalsreservedatthemotor.
2.Fixroofprotectionlimitswitchontotheoverheadcrossbeamandconnectitswire.
3.Refertothewireconnectionschemesandconnectwirestothecorrespondingterminalsinthecontrolbox.
1.Maxheightlimitswitch
2.CrosssocketflatheadscrewM5x10
3.CrosssocketflatheadscrewM5x10
4.Wire
1.Limitswitch
2.HexsocketscrewM4x25
3.Wire
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Step10:Assembleandfixthemechanicalsafetylockingunit.
a.Assemblethelockingdevice.
Lockingassemblyatthepower‐sidepost
Lockingassemblyattheotherpost
2.Routeandfixthereleaseropeformechanicalsafetylockingassembly.
2.1Makereleaseropegoesthroughpulleysontopofthetwopostsandfixthereleaseropeatbothsidesofthepost.
1.circlip
2.washer
3.spring1
4.spring2
5.shaft
6.handlebar
7.hook
8.nylonspacer
9.releaseplate
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2.2Installtheprotectivecover
Step11:Installliftingarms.
Thearmpinshafts(No.2)mustbegreasedattheinstallation.
Installtheliftingarmsontothecarriagesandensurethearmlockcouldwork.
Attention:InstallLiftingarmsONLYafterthecompleteassemblyhasbeenerectedandanchored.
1.HexsocketcylinderheadscrewM6*8
1.Carriage
2.Pinshaft
3.Longarm
4.Pullingrod
5.Armlock
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