Makita 4330DWA User manual

Cordless Jig Saw
Length
of stroke
MODEL 433ODWA
MODEL 4330DZ
INSTRUCTION MANUAL
I weight Net
Max. cutting capacities Strokes Overall
Wood 1 Mild steel I Aluminum per minute length
SPECIFICATIONS
20 mm
135mm I ]!$$T I (,3/16,,1 I 2,800 I 280mm 2'6 kg
26 mm
(1") I(5-5/16"] (11")
1 (5.7 Ibs)
* Manufacturer reserves the right to change specifications without notice.
* Note: Specifications may differ from country to country.
WARNING: For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS
FOR FUTURE REFERENCE.

GENERAL SAFETY RULES
(For All Battery Operated Tools)
WARNING! Read and understand all instructions. Failure
to follow all instructions listed below, may result
in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
Keepyour work area clean and well lit. Cluttered benchesand dark areas invite
accidents.
Do notoperate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Powertools create sparks which may ignite
the dust or fumes.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause
you to loose control.
Electrical Safety
*Abatteryoperatedtoolwith integralbatteriesor a separate battery pack must
be recharged only with the specified charger for the battery.
A charger that
may be suitable for onetypeof battery may create a risk of fire when usedwith
another battery.
Use battery operated tool only with specifically designated battery pack. Use
of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use commonsense when operating
a power tool. Donot usetool while tired or underthe influence of drugs, alcohol,
or medication.
A moment of inattention while operating power tools may result
in serious personal injury.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep
your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry,
or long hair can be caught
in moving parts.
Avoid accidental starting. Be sure switchis in the lockedor off position before
insertingbattery pack. Carrying tools
with your finger onthe switchor inserting
the battery pack into a tool
with the switch on invites accidents.
Remove adjusting keys or switches before turning the tool on. A wrench or
a keythat is leftattachedto a rotatingpartof the tool may result
in personalinjury.
Do not overreach. Keep proper footing and balance at all times. Proper footing
and balance enable better control of the tool in unexpected situations.
Usesafety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
2

Tool Use and Care
Use clamps or other practical way to secure and support the workpiece to a
stable platform. Holdingthe work by hand or against your body is unstable and
may lead to
loss of control.
Do not force tool. Use the correct tool for your application. The correct tool
will do the job better and safer at the rate for which it is designed.
@Donot use tool if switch does not turn
it on or off. A tool that cannot be
controlled with the switch is dangerous and must be repaired.
Disconnect battery pack from tool or place the switch in the locked or off
position before making any adjustments, changing accessories, or storing the
tool. Such preventive safety measures reduce the risk of starting the tool
accidenta
II y.
Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
When battery pack is not in use, keep it away from other metal objects like:
paper clips, coins, keys, nails, screws, or other small metal objects that can
make a connection from one terminal toanother. Shortingthe batteryterminals
together may cause sparks, burns, or
a fire.
Maintaintools with care. Keep cuttingtools sharp andclean. Properlymaintained
tools with sharp cutting edge are less likely to bind and are easier to control.
Check for misalignment or bindingof moving parts, breakageof parts, and any
other condition that may affect the tool’s operation. If damaged, have the tool
serviced before using. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may create a risk of injury
when used on another tool.
Service
Tool service must be performed only by qualified repair personnel. Service or
maintenance performed by unqualified personnel may result in a risk of injury.
When servicing atool, useonly identical replacement parts. Follow instructions
in the Maintenance section of this manual. Use of unauthorizedparts or failure
to follow Maintenance Instructions may create a risk of shock or injury.

Specific Safety Rules
1. Holdtool by insulated gripping surfaces when performing anoperation where
the cutting tool may contact hidden wiring. Contact with
a "live" wire will
also make exposed metal parts
of the tool "live" and shock the operator.
2. Be aware that this tool is always in an operating condition because it does
not have to be plugged into an electrical outlet.
3. Avoid cutting nails. Inspect for and removeall nails from the workpiece be-
fore operation.
4. Do not cut hollow pipe.
5. Do not cut oversize workpiece.
6. Checkfor the proper clearancebeneath the workpiece before cutting so that
7. Hold the tool firmly.
8. Checkthe bladeisnotcontactingtheworkpiece before theswitch isturned
9. Keep hands away from moving parts.
the blade
will not strike the floor, workbench, etc.
on.
IO. When cutting through walls, floors or wherever "live" electrical wires may
be encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the tool only by the plastic handle to prevent electric shock if you cut
through
a "live" wire.
11. Do not leave the tool running. Operate the tool only when hand-held.
12. Always switchoff and wait for the bladetocome toacompletestop before
13. Do not touch the blade or the workpiece immediately after operation; they
removing the blade from the workpiece.
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.

SYMBOLS
The followings show the symbols used for tool
v ................................... volts
min
................................... minutes
= ................................... direct current
n, ................................... no load speed
... /min
...................................
revolutions or reciprocation per minute
5

IMPORTANT SAFETY INSTRUCTIONS
FOR CHARGER
&
BATTERY CARTRIDGE
I. SAVE THESE INSTRUCTIONS - This manual
Length of Cord (Feet)
25 50
AWG Size of Cord
18 18
100 150
18 16
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Do notoperate charger if it hasreceiveda sharpblow, beendropped, or other-
wise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result
in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from outlet before attempt-
ingany maintenanceor cleaning. Turningoff controls
will notreducethis risk.
6

ADDITIONAL SAFETY RULES
FOR CHARGER
& BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (50OF)
2. Do notattempt touseastep-uptransformer, an enginegenerator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals with the battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE 4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1 I Do not touch the terminals with any conductive material.
(2)Avoid storing batterycartridge ina container withother metalobjects such
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode
in a fire.
as nails, coins, etc.
6. Do not store the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
SAVE THESE INSTRUCTIONS.
7

Installing or removing the saw blade
CAUTION:
Always be sure that the tool is switched off and battery removed before installing or
removingthe blade.
To install the blade, loosen the screw on
the blade holder.
With the blade teeth facing forward, insert
the blade into the blade holder as far as it
will go. Make sure that the back edge of
the blade fits properly in the groove of the
roller. Then firmly tighten the screw to
secure the blade.
\
Loosen
Screw
CAUTION:
*Always secure the blade firmly. Insufficientsecuring of the blade may cause blade break-
age or serious injury.
*Always clean out the blade holder beforeinstallingthe blade. Chips
or foreign matter on
the blade holder may cause insufficientsecuring of the blade.
Use a lubricantor cutting oil betweenthe blade and rollerwhen cutting iron or composi-
tion board, etc. Failure
to do so will shortenthe servicelifeof your bladeand rolleror lead
to potentiallydangerous blade breakage.
8

Installingthe universalshank jig saw blade
CAUTION:
Always be sure that the tool is switched off and battery removed before installing or
removingthe blade.
Position
0
If the universal blade clamp is used, you
can use bladesof other makes which have
a universal shank like the one shown in
the figure, with
a blade width of 6.35 mm
( 1 /4 " 1.
Cutting action Applications
For cutting mild steel, stainless steel and plastics.
For clean cuts inwood and plywood.
Straight line cutting action
Insertthe blade into the bladeholder as far
as
it will go. Make sure that the end of the
blade shank reaches the bottom of the
inner slit and tighten the bolt securely with
the hex wrench.
Medium Orbit cutting action
II
Selectingthe cutting action
This tool can be operated with an orbital or
a straight line cuttingaction. To change the
cutting action, just turn the lever to the
desired cutting action position. Refer to the
table below to help determine the appro-
priate cuttingaction.
For cutting wood and plywood.
For fast cutting in aluminum and mild steel.
The end
of the blade
bottom
of the inner slit
7 shank should reachthe
Bolt
1 I I Small orbit cutting action I For cutting mild steel, aluminum and hardwood. I
I
Ill 1 Large orbit cutting action 1 For fast cutting in wood and plywood. I
9

Switch action
CAUTION:
Before inserting the battery cartridge into the tool, always check to see that the switch
trigger actuates properly and returns to the
"OFF" position when released. Pulling the
trigger hardwhen the lock off button is not pressed causes switch damage.
To start the tool, simply push the lock off
button then pull the trigger. Release the
trigger to stop.
Lock-off button
Switch trigger
Cutting operation
CAUTION:
Check carefully that the blade is adequately secured in position before inserting the bat-
terv into the tool
Turn the tool on without the blade making
any contact. Rest the base flat on the work-
piece and gently move the tool forward
alongthe previously marked cuttingline.
CAUTION:
I
Cuttingline
*Always holdthe tool with the base flush with the workpiece. Failure to do so may cause
*Advance the tool very slowly when cutting curves or scrolling. Forcing the tool may
a slanted cutting surfaceand bladebreakage.
causea slanted cuttingsurface and bladebreakage.
10

Bevel cutting
CAUTIO N:
Always remove the batteryfrom the tool before making any adjustments
With the base tilted, you can make bevel
cuts at any angle between
0" and 45" (left
or right). Loosen the bolt on the bottom
of
the tool. Move the base so that the bolt is
positioned in the center
of the cross-shaped
slot inthe base.
Tilt the base until the desired bevel angle
is obtained. The edge of the motor housing
indicates the bevel angle
by graduations.
Then tighten the bolt to secure the base.
Cross-shaped slot
Edge of motor housing
km
Graduations I I Base
Flush cutting I
Loosen the bolt on the bottom of the tool
and slide the base all the way back. Then
tighten the bolt to secure the base.
11

cutouts
Cutoutscan be made with either of two methodsA or B.
A) Boring a starting hole: For internal cut-
outs without lead-in cut from an edge,
pre-drill
a starting hole more than
12 mm (1 5/32”) in diameter. Insert the
blade into this hole and hold the tool
firmly against the workpiece to start
your cut.
-/
Starting hole
B) Plunge cutting: You need not bore a starting hole or make a lead-incut if you carefully
do
as follows.
1) Tilt the tool up on the front edge of the base, with the blade point positionedjust
above the workpiece surface.
2) Apply firm pressure to the tool so
that the front edge of the base will
not move when you switch on the
tool and gently lower the back end of
the tool slowly.
3) As the blade slices into the work-
piece, slowly lower the base of the
tool down onto the workpiece sur-
face.
4) Completethe cut in the normal man-
ner.
Finishingedges
To trim edges or make slight dimensional
adjustments,runthe blade lightlyalong the
cut edges.
12

Metal cutting
Always use a suitable coolant (cutting oil) when cutting metal. Failure to do so will cause
significant bladewear. The undersideof the workpiece can be greased instead
of using a
coolant.
Anti-splinteringdevice
To reduce the potential for workpiece sur-
face splintering, the anti-splintering device
can be used.
Fit it into the base from below
so that it surrounds the sides of the blade.
Plastic baseplate (optionalaccessory)
Use the plastic base plate when cutting
decorativeveneers, plastics, etc. Itprotects
sensitive or delicate surfaces from damage.
To replace the base plate, remove the four
screws withthe hex wrench.
Guide rule (ripfence; optionalaccessory)
When cutting widths of under 150 mm
(5-29/32") repeatedly, use of the guide rule
will assure fast, clean, straight cuts. To
install it, loosenthe bolt on the front of the
base. Slip in the guide rule and secure the
bolt.
13

Circular guide (optionalaccessorv)
Use of the circular guide insures clean,
smooth cutting of circles under
200 mm
(7-7/8") in radius. Insertthe pin throughthe
center hole and secure itwith the threaded
knob. Move the base of the tool fully for-
ward. Then installthe circular guide on the
base inthe same manner,
as the guide rule
(ripfence).
Vacuum head (optionalaccessory)
The vacuum head is recommendedto per-
form clean cutting operations. Install the
plasticcover on the tool by fitting it intothe
notchesinthe tool.
To attach the vacuum head on the tool,
insert the hook of the vacuum head into
the hole inthe base. The vacuum head can
be installed on either left or right side
of
the base. Then connect a Makita vacuum
cleaner tothe vacuum head.
Fit intonotches
Base
\
Plasticcover
I
Hexwrench
Plasticcover
-
Hook of vacuum head
L-.- Hose of vacuum head
I
14

MAINTENANCE
CAUTION:
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting to perform inspection or maintenance.
ReDlacina carbon brushes I
-
Remove and check the carbon brushes
regularly.Replacewhen they wear downto
the limit mark. Keep the carbon brushes
clean and free to slip in the holders. Both
carbon brushes should be replaced at
the same time. Use only identical carbon
brushes.
Use a screwdriver to remove the brush
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holdercaps.
L Limit mark
To maintainproduct SAFETY and RELIABILITY, repairs, maintenanceor adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita
replacement parts.
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal.
1 Ni-Cd 1
To recycle the battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
b). Take the battery to your nearest Makita Authorized Service Center or
Distributor that has been designated as
a Makita battery recycling location.
Call your nearest Makita Service Center or Distributor to determine the location
that provides Makita battery recycling. See your local Yellow Pages under
"Tools-Electric':
15

ACCESSORIES
CAUTION:
These accessories or attachments are recommended for use with your Makita
tool specified in this
manual. The use
of any other accessories or attachments might present a risk of injury to persons.
The accessoriesor attachments should be used only inthe proper and intended manner.
An exception: Universal shank jig saw blades
with athickness of 1 mm - 1.25mm(1/32" - 3/64")
and a length
of 58 mm - 82 mm(2-9/32" - 3-7/32").
type
No. 51
Plastic baseplate
Part No.415537-8
Part No, Teeth per Effectivecutting
792428-3 24 65 mm (2-W')
inch blade length
Hex wrench 3
Part No.783201-2
r
Circular guideassembly
Part No. 123030-5
1
Vacuum head
Part No. 192418-0
Anti-splinteringdevice
Part No.415524-7
Plasticcover
Part No. 415525-5
Guiderule
Part No.164113-2
Hose 19-2.5
Part No.192108-5
Jia saw blade(Packed 5 each)
-
I No. 58 I 792429-1 I 8 I 80 mm(3-1/8") I
65 mm(2-1/2")
I No. 59 1792430-6 I 8 I 80" (3-1/8") I
I No. E-21 I 792472-0 I 12 I 75 mm(3") I
80 mm(3-1/8")
80 mm (3-1/8")
1 No. 8-14 1792466-5 1 ;; I 50mm(2") 1
NO. 6-1 5 792467-3 50 mm(2")
NO.B-16 792468-1 80 mm (3-1/8")
NO.6-17 792469-9 70 mm(2-3/4")
(Note)
Refer tothe next page for "Application"
of each blade.
I No. 6-22 17924738 I 24 I 50 mm (2") I
1 No. 6-23 1792474-6
1
;; 1 50mm(2") 1
No. 8-24 7924754
50 mm(2")
NO.8-25 792476-2
75 mm (3")
NO.B-26 792477-0 70 mm(2-3/4")
No. 6-27 792478-8 24 50 mm(2")
No. BR-13
I 792727-3 I 9 1 64 mm (2-1/2")
No. B-16L
I 792726-5 I 6 I 150mm(5-7/8")
16

Jia saw blade
No. 51
No, 58
Application
Blade Type Wood
& olvwood 1 Plastics I Aluminum I Mild Steel I Feature
1.5
- 3 mm thick 1
- 6 mm thick 1 - 3 mm thick Also ideal for cutting
-
11/16'' - l/8"l 13/64" - 1/4"l 13/64" - 1B"I stainlesssteel.
- - For fast cutting.
4
- 60 mm thick
6/32'' - 2-3/8"1 4
- 60 mm thick
15/32"
- 2-3/87
No 59
NO
~~
- - For fast finish work
- For fast finish work,
4
- 30 mm thick
15/32"
- 1-1/8"1
3 - 60 mm thick
4
- 30 mm thick
15/32''
- 1-1/87
3
- 60 mm thick
-
l1/8" - 2-3B"l IlB" - 2-3B'l especiallyin plywood
No,
I 3 - 30 mm thick I 3 - 50 mm thick I
(1"' - 1-1B") 11B' - 2") -I-
NO.
I For fast finish work.
- Cuts on down stroke.
-
3 - 30 mm thick 3
- 30 mm thick
11/8"
- 1-1B"l 11/8" - l-lB") Splinter-freeon finish side.
- I - I For fast finish work.
No,
I 5-60 mmthick I 5-60 mm thick I
(13/64" - 2-3B"l
l13/64" - 2-3/8')
1.5
- 3 mm thick 1 - 6 mm thick 1 - 3 mm thick
(1/16"
- 1/8") 13/64'' - 1/4") (3/64" - 1B")
-
No. 6-22
- I - I Forroughing-in work
No
I 4 -60 mm thick I 4 - 60 mm thick I
15/32" - 2-3/8"l 15/32" - 2-3/8'1
Also ideal for cutting
stainlessSteel
No,
I 2 - 30 mm thick I 2 - 30 mm thick I
15/64" - 1-1B"I 15/64'' - 1-1/8"1 -I-
No' 6-16L
Idealfor cutting inthin
materials
5- 110
mm thick 5- 110 mm thick - - Idealfor cuning thick
l13/64" -4-5/16"1 l13/64" -4-5/16"1 materials.
No
I 3 - 30 mm thick I 3- 30 mm thick I
Idealfor cuning inthin
(1/8"
- 1-1/8") (1/8" - 1-1/8"1 -1-1 materials
5
- 60 mm thick 5 - 60 mm thick
N' '-16 I (13/64" - 2-3/8"1 I l13/64" - 2-3/8')' I- I-
I For fast cutting
I - I - I Idealfor scroll cutting.
5 -60 mm thick 5 - 60 mm thick
No '-17 I 113/64"-2-3/8"l I tl3/64"-2-3/87'
I - I - I Idealfor scrollcutting.
No
I 2 -30 mm thick I 2-30,mmthickS
15/64"
- 1-1B") 15/64 - 1-1/8")
I 3-55mmthickHI 3-1Ommthick I -
11B" - 2-1/8"1 11/8' - 3/8"l
No. 6-21 I -
For finish work. especially
I in plastics
I 3 - 6 mm thick I 3 - 10 mm thick
I 3 - 6 mm thick I Also idealfor cutting
11/8"
- 1/4"l 11B"
- 3B"l 11B" - 1/4") stainlesssteel
No 6-23 1 -
NO 6-24 I -
No. 8-27 I - I 1.5-3mmthickHI 11/16" - 1/8,,1 1-6mmthick 13/64,, - 1/4,n) I ;&&my;:cF
l-
Splinter-freecuts in wood,
1-1 requiringno sanding.
17

Nov-19-'98 US
CORDLESS JIG SAW
Model 43301)
Note: The switch and other part configurations
may differ from country
to country.
18

MODEL 4330D Nor-19-'98 US
'i\M $zD DESCRIPTION SD DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
1
1
1
6
1
1
1
1
1
1
1
4
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
-
Switch Button
Compression Spring
4
Housing Set (With Item 511
Tapping
Screw 4x18
Tapping
Screw 4x30
Pan Head Screw M4x25
Switch
Switch
Lever
Battery Holder
Holder
Gear Housing Cover Complete
Tapping
Screw 4x18
P," 4
Compression Spring
4
Holder
Stop Ring E-3
Slider
Countersunk Head Screw M4x10
Thrust Plate
Retainer Complete
Name Plate
Rod
Hex
Socket Screw M6x8
Slide Plate
Packing
Retaining
Ring 5-8
Needle Bearing 607
Hex Socket Head Bolt M4x18
Crank Complete
Flat Washer 26
Flat Washer
6
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
4
1
Balance Plate
Pin
6
Balance Plate
Flat Washer
6
Flat Washer 6
Pin 6
Push Plate
Flat Washer 26
Needle Bearing 810
Flat Washer 5
P," 5
Helical Gear 51
Needle Bearing 810
Flat Washer 8
P," 8
Tapping Screw ST 4x8
Motor Bracket
Countersunk
Head Screw M4x10
DC Motor IWith Spur Gear)
Housing Set IWith Item 31
Lever
17
Compression Spring 4
Steel Ball 4
Stop
Ring IEXTI E-5
Base
Clamp Plate
Base Plate
Hex Socket Head Bolt M4x16
Hex Socket CS Head Bolt M5x8
Safety Wlre
Note The switch
and other part specifications may differ from country to country
19

MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspectedand tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, retum the COMPLETE
tool, freight prepaid,
to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita
will repair (or at our option,
replace) without charge.
ThisWarranty does not apply where:
repairs have been made or attemptedby others:
repairs are required because of normal wear and tear:
Thetool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIESBOTH DURING AND AFTER THE TERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING lMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEAR TERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state
to state. Some states do not allow the exclusion or Limitationof incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation onhow long an implied warranty lasts,
so the above limitation may not apply to you.
MCW 1/99
Makita Corporation of America
2650 Buford Hwy., Buford, GA 3051 8
884234-063
PRINTED IN USA
1999-01 -4D