Makita JV102D User manual

INSTRUCTION MANUAL
Cordless Jig Saw
JV102D
ENGLISH: Original instructions
Read before use.

2ENGLISH
SPECIFICATIONS
Model: JV102D
Length of stroke 23 mm
Strokes per minute 800 - 3,000 min-1
Blade type B type
Max. cutting capacities Wood 90 mm
Mild steel 10 mm
Aluminum 20 mm
Overall length 237 mm
Rated voltage D.C. 10.8 V - 12 V max
Standard battery cartridge BL1015 / BL1016 / BL1020B / BL1021B / BL1040B / BL1041B
Net weight 1.8 - 1.9 kg
without notice.
-
Symbols
-
ment. Be sure that you understand their meaning before
use.
Read instruction manual.
Ni-MH
Li-ion
Only for EU countries
battery pack together with household waste
material!
In observance of the European Directives,
on Waste Electric and Electronic
and Waste Batteries and Accumulators
and their implementation in accordance
reached the end of their life must be col-
lected separately and returned to an envi-
ronmentally compatible recycling facility.
Intended use
metal materials. As a result of the extensive accessory
and saw blade program, the tool can be used for many
purposes and is very well suited for curved or circular
cuts.
Noise
-
ing to EN60745:
pA
WA
WARNING: Wear ear protection.
Vibration
-
mined according to EN60745:
Work mode: cutting boards
h,B2
2
Work mode: cutting sheet metal
h,M2
2
NOTE:
been measured in accordance with the standard test
method and may be used for comparing one tool with
another.
NOTE:
may also be used in a preliminary assessment of
exposure.
WARNING:
use of the power tool can differ from the declared
emission value depending on the ways in which the
tool is used.
WARNING: Be sure to identify safety measures
to protect the operator that are based on an estima-
account of all parts of the operating cycle such as
the times when the tool is switched off and when it is
EC Declaration of Conformity
For European countries only
to this instruction manual.

3ENGLISH
SAFETY WARNINGS
General power tool safety warnings
WARNING:
Read all safety warnings, instruc-
power tool. Failure to follow all instructions listed below
-
tions for future reference.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. -
liquids, gases or dust. Power tools create sparks
which may ignite the dust or fumes.
3.
operating a power tool. Distractions can cause
you to lose control.
Electrical Safety
1.
tools.
reduce risk of electric shock.
2.
refrigerators.-
tric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-
ditions. Water entering a power tool will increase
the risk of electric shock.
4.
Damaged or entangled cords
increase the risk of electric shock.
5.
extension cord suitable for outdoor use. Use of a cord
suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location
Use of an RCD reduces
the risk of electric shock.
7.
However,
users of pacemakers and other similar medical
devices should contact the maker of their device and/
or doctor for advice before operating this power tool.
Personal Safety
1.
A
moment of inattention while operating power tools
2.
wear eye protection.
as a dust mask, non-skid safety shoes, hard hat or
hearing protection used for appropriate conditions
3.
to power source and/or battery pack, picking
Carrying power tools with
that have the switch on invites accidents.
4.
A wrench or a key left
attached to a rotating part of the power tool may
5.
balance at all times.
of the power tool in unexpected situations.
6.
long hair can be caught in moving parts.
7.
dust extraction and collection facilities, ensure
Use of
dust collection can reduce dust-related hazards.
8.
Do not let familiarity gained from frequent use
of tools allow you to become complacent and
ignore tool safety principles. A careless action can
Power tool use and care
1.
power tool for your application.
rate for which it was designed.
2.
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
3.
-
tools. Such preventive safety measures reduce
the risk of starting the power tool accidentally.
4. -
Power tools are dangerous in the
hands of untrained users.
5.
-
Many accidents
are caused by poorly maintained power tools.
6. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
7.
-
Use of the power tool
for operations different from those intended could
result in a hazardous situation.

4ENGLISH
8.
clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for
safe handling and control of the tool in unexpected
situations.
9.
-
ment of cloth work gloves in the moving parts may
Battery tool use and care
1.
A charger that is suitable for
when used with another battery pack.
2. -
nated battery packs. Use of any other battery
3.
Shorting the battery termi-
4.
-
liquid contacts eyes, additionally seek medical
irritation or burns.
5. -
may exhibit unpredictable behaviour resulting in
6.
-
perature above 130 °C may cause explosion.
7.
-
tions. Charging improperly or at temperatures
1.
repair person using only identical replacement
parts.
tool is maintained.
2. Service
of battery packs should only be performed by the
manufacturer or authorized service providers.
3. -
ing accessories.
4.
grease.
1. Hold power tool by insulated gripping sur-
-
ing. Cutting accessory contacting a “live” wire may
make exposed metal parts of the power tool “live”
and could give the operator an electric shock.
2.
-
form. Holding the work by hand or against your
body leaves it unstable and may lead to loss of
control.
3. Always use safety glasses or goggles.
Ordinary eye or sun glasses are NOT safety
glasses.
4.
5.
6.
7.
8.
9.
10.
11.
12. -
13.
unnecessarily.
14.
-
tion and skin contact. Follow material supplier
safety data.
15.
-
SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
Important safety instructions for
battery cartridge
1. Before using battery cartridge, read all instruc-
battery.
2. Do not disassemble battery cartridge.
3.
4.
-

5ENGLISH
5.
-
-
nails, coins, etc.
Do not expose battery cartridge to water
or rain.
breakdown.
6.
7.
8. Be careful not to drop or strike battery.
9. Do not use a damaged battery.
10.
-
ments.
For commercial transports e.g. by third parties,
-
aging and labeling must be observed.
For preparation of the item being shipped, consult-
Please also observe possibly more detailed
national regulations.
battery in such a manner that it cannot move
around in the packaging.
11. Follow your local regulations relating to dis-
posal of battery.
SAVE THESE INSTRUCTIONS.
CAUTION: Only use genuine Makita batteries.
Use of non-genuine Makita batteries, or batteries that
have been altered, may result in the battery bursting
also void the Makita warranty for the Makita tool and
charger.
Tips for maintaining maximum
battery life
1.
less tool power.
2. -
3. -
FUNCTIONAL
DESCRIPTION
CAUTION:
cartridge
CAUTION:
CAUTION: -
cartridge. Failure to hold the tool and the battery
and result in damage to the tool and battery cartridge
1
2
3
1. Red indicator 2. Button Battery cartridge
while sliding the button on the front of the cartridge.
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.
CAUTION:
If not,
you or someone around you.
CAUTION:
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.
Tool / battery protection system
-
-
matically stop during operation if the tool or battery is
placed under one of the following conditions:

6ENGLISH
When the battery is operated in a manner that causes
it to draw an abnormally high current, the tool automat-
ically stops without any indication. In this situation, turn
the tool off and stop the application that caused the tool
When the tool or battery is overheated, the tool stops
automatically and the lamp blinks. In this case, let the
tool and battery cool before turning the tool on again.
When the battery capacity is not enough, the tool stops
automatically. If you turn the tool on, the motor runs
again but stops soon. In this case, remove the battery
from the tool and charge the battery.
capacity
Only for battery cartridges with the indicator
1
2
1. Indicator lamps 2. Check button
Press the check button on the battery cartridge to indi-
light up for a few seconds.
Indicator lamps Remaining
capacity
Off
75% to 100%
50% to 75%
25% to 50%
0% to 25%
NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly
from the actual capacity.
1
1. Cutting action changing lever
stroke and greatly increases cutting speed.
changing lever to the desired cutting action position.
Refer to the table to select the appropriate cutting
action.
Position Cutting action Applications
0Straight line cutting
action
For cutting mild
steel, stainless
steel and plastics.
For clean cuts in
wood and plywood.
ISmall orbit cutting
action
For cutting mild
steel, aluminum
and hard wood.
II Medium orbit
cutting action
For cutting wood
and plywood.
For fast cutting in
aluminum and mild
steel.
III Large orbit cutting
action
For fast cutting in
wood and plywood.
lock/unlock button in the standby mode.

7ENGLISH
1
2
1. Lock/unlock button 2. Start/stop button
NOTE: If the tool is left for 10 seconds without any
operation in the standby mode, the tool automatically
turns off and the lamp goes off.
NOTE: You can also stop and turn off the tool by
pressing the lock/unlock button while the tool is
operating.
CAUTION:
turn off the lamp, press the lock/unlock button again.
NOTICE:
NOTE: Use a dry cloth to wipe the dirt off the lens of
the lamp. Be careful not to scratch the lens of lamp, or
it may lower the illumination.
1
1.
the lowest speed at 1.
Refer to the table to select the proper speed for the
workpiece to be cut. However, the appropriate speed
may differ with the type or thickness of the workpiece. In
general, higher speeds will allow you to cut workpieces
faster but the service life of the blade will be reduced.
Workpiece Number
Wood 4 - 5
Mild steel 3 - 5
Stainless steel 3 - 4
Aluminum 3 - 5
Plastics 1 - 4
NOTICE:
Electronic function
easy operation.
and makes the tool start smoothly.
with the cutting line easily, the tool automatically
reduces the rotation speed until the tool starts cut-
is set at 2 or higher. Once the tool starts cutting
the workpiece, the tool speed reaches the preset
speed and keeps the speed until the tool stops.
NOTE: When the temperature is low, this function
may not be available.
function
steps below.
1. Make sure that the tool is turned off.
2.
Press the lock/unlock button to turn on the tool.
4.
again, perform the same procedure again.
NOTE: If the soft no-load rotation function is disabled,
the lamp blinks twice when the tool is turned on.
NOTE: You can also disable or enable the soft
no-load rotation function by changing the speed

8ENGLISH
ASSEMBLY
CAUTION:
CAUTION: -
tightening of the blade, resulting in a serious personal
CAUTION:
may be extremely hot and could burn your skin.
CAUTION:
CAUTION:
tightening of the blade, resulting in a serious personal
CAUTION:
blade clamp lever is in the released position.
blade lightly to make sure that the blade does not fall off
during operation.
1
23
1. Jig saw blade holder 2. Released position
Fixed position
1
2
1. Jig saw blade holder 2. Jig saw blade
CAUTION:
position, the blade is not installed completely. Do not
damage the tool.
1
2
1. Jig saw blade holder 2. Jig saw blade
NOTE: Occasionally lubricate the roller.
12
1. Hook 2. Hex wrench
When not in use, store the hex wrench as shown in the
into the hook until it locked.

9ENGLISH
OPERATION
CAUTION:
CAUTION:
Forcing the tool may
breakage.
1
2
1. Cutting line 2. Base
tool forward along the previously marked cutting line.
CAUTION:
With the base tilted, you can make bevel cuts at any
Loosen the bolt on the back of the base with the hex
wrench. Move the base so that the bolt is positioned in
the center of the cross-shaped slot in the base.
1
2
3
1. Hex wrench 2. Bolt Base
the base.
1
2
1. Edge 2. Graduation
1
2
3
1. Hex wrench 2. Bolt Base
Loosen the bolt on the back of the base with the hex
tighten the bolt to secure the base.

10 ENGLISH
Cutouts
Cutouts can be made with either of two methods
“Boring a starting hole” or “Plunge cutting”.
For internal cutouts without a lead-in cut from an edge,
pre-drill a starting hole 12 mm or more in diameter.
Plunge cutting
You need not bore a starting hole or make a lead-in cut
if you carefully do as follows.
1.
-
piece surface.
2. Apply pressure to the tool so that the front edge of
the base will not move when you switch on the tool and
gently lower the back end of the tool slowly.
lower the base of the tool down onto the workpiece
surface.
4. Complete the cut in the normal manner.
Metal cutting
greased instead of using a coolant.
Dust extraction
Clean cutting operations can be performed by connect-
ing this tool to a Makita vacuum cleaner.
1
1. Dust cover

11 ENGLISH
1
1. Dust cover
Insert the dust nozzle all the way into the tool.
1
1. Dust nozzle
while pressing the button on the dust nozzle.
12
1. Button 2. Dust nozzle
cleaner
Connect the hose of the vacuum cleaner to the dust
nozzle.
Rip fence
Optional accessory
CAUTION:
When repeatedly cutting widths of 160 mm or less, use
of the rip fence will assure fast, clean, straight cuts.
1
1.

12 ENGLISH
on the side of the base with the fence guide facing
down. Slide the rip fence to the desired cutting width
position, then tighten the bolt to secure it.
1
2
3
4
1. Hex wrench 2. Bolt Fence guide 4. Rip fence
Circular cuts
When cutting circles or arcs of 170 mm or less in radius,
install the rip fence as follows.
1
1.
1. Insert the rip fence into the rectangular hole on the
side of the base with the fence guide facing up.
2. Insert the circular guide pin through either of the
two holes on the fence guide. Screw the threaded knob
onto the pin to secure the pin.
1
23
4
1.2. Fence guide Rip fence
4. Pin
Slide the rip fence to the desired cutting radius,
base all the way forward.
NOTE:
B-26 or B-27 when cutting circles or arcs.
Optional accessory
CAUTION:
1
2
1. Base 2. Anti-splintering device
For splinter-free cuts, the anti-splintering device can
tool base.
When you use the cover plate, install the anti-splintering
device onto the cover plate.
Optional accessory
1
2
1. Cover plate 2. Base
Use the cover plate when cutting decorative veneers,
plastics, etc. It protects sensitive or delicate surfaces
from damage. Fit it on the back of the tool base.

13 ENGLISH
Guide rail adapter set
Optional accessory
When cutting parallel and uniform width or cutting
straight, the use of the guide rail and the guide rail
adapter will assure the production of fast and clean
Secure the bolt with the hex wrench securely.
2
1
1. Hex wrench 2. Rule bar
rail adapter on the guide rail.
1
2
3
1. Guide rail adapter 2. Guide rail Screw
NOTICE:
Always use blades No. B-8, B-13, B-16, B-17
or 58 when using the guide rail and the guide rail adapter.
MAINTENANCE
CAUTION:
before attempting to perform inspection or
maintenance.
NOTICE:
cracks may result.
be performed by Makita Authorized or Factory Service
Centers, always using Makita replacement parts.
OPTIONAL
ACCESSORIES
CAUTION:
accessories or attachments might present a risk of
for its stated purpose.
If you need any assistance for more details regard-
ing these accessories, ask your local Makita Service
Center.
NOTE: Some items in the list may be included in the
differ from country to country.

14

15

w w w . m a k i t a . c o m
M a k i t a E u r o p e N . V .
M a k i t a C o r p o r a t i o n
3-11- 8, Sumiyoshi - cho,
Anj o, Ai c hi 446- 8502 J apa
n
Jan- B aptis t Vi nk st r aat 2,
3070 Kor t enberg, B elgi um
885594-220
EN
20170317
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