Makita 6093D User manual

Cordless Driver Drill
Capacities
Steel Wood Wood screw Machine screw
10 mm 18 mm
5.5 mm x 55 mm 6 mm
1318")
I1 Jj16"l 17/32"
x 2-1j8"l 115164")
Equipped with Electric Brake
10 mm (3/8") MODEL 60930
10 mm (3/8") MODEL 6093DW
Dimensions Net
IL x W x HI
265 mm x 58 mm x 262 mm
No load speed
weight
1.7 kg
High Low
0 ~ 1,100 0 - 400
Rimin. Rimin. 110-318" x 2-114' x 10-5/16") 13.7 lbsl
With Fast Charger
INSTRUCTION MANUAL
I I
SPEC IF I CAT1 0 N S
Model 6093D
Dimensions Net
I ILxWxHI I weisht
A.C. only D.C 1 145 mm x 80 mm x 63 mm 0.8 kg
96v I Hr' I 50Hz - 60Hz I 7.2 V - 9.6 V 15-314' x 3-118" x 2-112") 1 11.8 lbsl
* Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.

IMPORTANT
SAFETY
IN STRUCTlO N S
(For All Tools)
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFE-
REDUCE THE
RISK OF FIRE, ELECTRIC SHOCK, AND PER-
TY PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO
SONAL INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
2
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER WORK AREA ENVIRONMENT. Don’t use power tools in damp
or wet locations. Keep work area well lit. Don’t expose power tools torain.
Don’t use tool in presence of flammable liquids
or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from
work area.
Don’t let visitors contact tool
or extension cord.
STORE IDLE TOOLS. When not in use, tools should be stored in dry, and high
or locked-up place - out of reach of children.
DON’T FORCE TOOL. It
will dothejob better and safer at the rate for which
it was intended.
USE RIGHT TOOL. Don’t force small tool or attachment to do the job of a
heavy-duty tool. Don’t use tool for purpose not intended.
DRESS PROPERLY. Don’t wear
loose clothing or jewelry. They can becaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair covering to contain long hair.
USE SAFETY GLASSES.
Also use face or dust mask if cutting operation is
dusty.
DON’T ABUSE CORD. Never carry
tool by cord or yank it to disconnect from
receptacle. Keep cord from heat,
oil, and sharp edges.
SECURE WORK. Use clamps
or a vise to hold work. It’s safer than using
your hand and
it frees both hands to operate tool.
DON’T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance.
Follow instructions for lubricating and changing acces-
sories. Inspecttool cords periodically and if damaged, have repaired by autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and
free from oil and grease.
DISCONNECTTOOLS.When not in use, before servicing, and when chang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removed from tool before turning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry plugged-in tool with finger
on switch.
Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. When tool is usedoutdoors, use only
extension cords intended
for use outdoors and so marked.
17. STAY ALERT. Watch what you are doing, use commonsense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other
part that
is damaged should be carefully checked to determine that it will
operate properly and perform its intended function. Check
for alignment of
moving parts, binding
of moving parts, breakage of parts, mounting, and any
other conditions that may affect its operation. A guard
or other part that
is damaged should be properly repaired or replaced by an authorized serv-
ice center unless otherwise indicated elsewhere in this instruction manual.
Have defective switches replaced by authorized service center. Don't use
tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces.
For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. When servicing,use only identical replacement parts.
VOLTAGE WARNING: Before connecting the tool to a power source (receptacle,
outlet, etc.)be sure the voltage supplied
is the same asthat specified on the
nameplate of the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user
- as well asdamage to
the tool.
If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage
less than the nameplate rating is harmful to the motor.
3

IMPORTANT SAFETY
1. SAVE THESE INSTRUCTIONS - This manual
contains important safety and operating instructions for battery charger.
2. Before using battery charger, read all instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 7000,
9000 or 9100. Other types of batteries may burst causing personal injury
and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result in a risk of
fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord, pull by plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins on plug of extension cord are the same number, size, and shape
b. That extension cord is properly wired and in good electrical condition; and
c. That wire size is at least aslarge asthe one specified in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those of plug on charger;
Length of Cord (Feet) I 25 I 50 I 100 I 150
AWG Size of Cord
I 18 I 18 I 18 I 16 I
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result in a
risk of electric shock or fire.
12. To reduce risk of electric shock,unplug charger from outlet before attempt-
ing any maintenance
or cleaning. Turning off controls will not reduce this risk.
4

ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do not attempt to usea step-uptransformer, an engine generator or DC power
3. Do not allow anything to cover or clog the charger vents.
4. Do not short the battery cartridge:
or ABOVE 4OoC (104OF).
receptacle.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in a container with other metal objectssuch
(3) Do not expose battery cartridge to water or rain.
as nails, coins, etc.
A battery short can causea large current
flow, overheating, possible burns
and even a breakdown.
5. Do not store the tool and Battery Cartridge in locations where the tempera-
6. Do not incinerate the Battery Cartridge even if it is severely damaged or is
7. Always cover the battery terminalswith the battery cover when the battery
ture may reach or exceed 5OoC (122OF).
completely worn out. The battery cartridge can explode in a fire.
cartridge is not in use.
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered, DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Hold the tool only by the insulated grasping surfaces toprevent
electric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do not touch the drill bit or the workpiece immediately after operation; they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5

Installing or removing battery cartridge
*Always switch off the
tool before insertion or removal of the battery cartridge.
.To remove the battery cartridge, pull out
the set plate on the
tool and grasp both
sides
of the cartridge while withdrawing it
from the barrel.
0 To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip
it into
place. Snap the set plate back into place.
Be sure
to close the set plate fully before
using the
tool.
0 Do not use force when inserting the battery cartridge.
If the cartridge does not slide in easily, it is not being inserted correctly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests on the charger port floor.
Press the start button (red). The charging
light will come on and charging will begin.
If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red). If the charging light
goes out within
10 seconds even after pressing the reset button and start button a couple
of times, the battery cartridge is dead. (CAUTION: Wait for more than 5 seconds after
the charging light goes out
to press the reset button again.) Replace it with a new one.
When the charging light goes out after about one hour, you may remove the fully charged
battery cartridge.
After charging, unplug the charger from the power source.
CAUTION
:
0Your new battery cartridge is not charged. You will need to charge it before use.
.Do not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly. Also, a malfunction of the charger may result possibly causing overheating, etc.
0 If you try to charge a cartridge from a just-operated tool, sometimes the charging light
will not come on.
If this occurs, let the cartridge cool off for a while. Then re-insert it
and try to charge it once more.
6

0 If you wish to charge two battery cartridges, allow 15 minutes between chargings on the
fast charger.
Installing or removingdrill bit or driver bit
CAUTION:
Always be sure that the
tool is switched off and the battery cartridge is removed before
installing
or removing the bit.
To install the bit, place it in the chuck as
far as
it will go. Tighten the chuck by hand.
Place the chuck key
in each of the three
holes and tighten clockwise. Be sure
to
tighten all three chuck holes evenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
I
Chuck key
Holding tool
Hold the tool as shown in the figure.
When drilling a large diameter hole, hold
the
tool firmly with both hands.
7

Switch action
Tool speed is increased by increasing pres-
sure
on the trigger. To start the tool,
simply pull the trigger. Release the trigger
to stop.
CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuates properly and returns to the
"OFF" position when released.
Reversing switch action
This tool has a reversing switch to change
the direction of rotation. Slide the revers-
ing switch
to the right for clockwise rota-
tion
or to the left for counterclockwise.
Reversino switch 1
CAUTION :
0 Always check the direction of rotation before operation.
.Use the reversing switch only when the tool comes to
a complete stop. Changing the
direction of rotation before the tool stops may ruin the tool.
Speed change
To change the tool speed, turn the speed
change knob
so that the arrow of the de-
sired speed on the knob is aligned with the
0 - 400 R/min.
Speed change knob
refet-ence arrow on the tool body. If the
speed change knob does
not turn easily,
switch
on the tool and turn the knob again
while the tool
is running under no load.
8

Adjusting fastening torque I I
The fastening torque can be adjusted in six
stages by turning the adjusting ring
so that
the pointer on the adjusting ring points
to
a number on the tool body. The fastening
torque is minimum when thepointer points
to the number 1 and maximum when it
points to the -8- marking. The clutch
will slip at varying torque levels when the
pointer is set at the numbers
1 to 5. The
clutch is designed
not to slip atthe st-
marking.
Before actual operation, drive a trial screw
into your material or a piece
of duplicate
material
to determine which torque level is
required for a particular application.
Adjusting ring
--7i
NOTE :
The adjusting ring cannot be locked with the pointer positioned half-way between the
numbers.
Screwdriving operation
Place the point
of the driver bit in the
screw head and apply pressure
to the tool.
Start the tool slowly and then increase the
speed gradually. Release the trigger as soon
as the clutch cuts in.
9

NOTE :
0 Use the proper bit for the head of the screw that you wish to use.
0 Make sure that the driver bit is inserted straight in the screw head, or the screw and/or
bit may be damaged.
0 When driving wood screws, predrill Pilot Nominal diameter of I Recommended size
holes to make driving easier and to pre-
vent splitting
of the workpiece. See the
chart.
wood screw (mm)
3.1 (1/8")
3.5 (9/64")
3.8 (5/32")
4.5
(1 1 /64")
4.8 (3/16')
of pilot hole (mm)
2.0 - 2.2
(5/64"
- 3/32")
2.2
- 2.5
(3/32"
- 3/32")
2.5
- 2.8
(3/32"
- 7/64")
2.9
- 3.2
(7/64"
- 118")
3.1
- 3.4
(118''
- 9/64')
3.6 - 3.9
(9/64"
- 5/32")
5.5 (7/32")
Drilling operation
0 Drilling in wood
When drilling in wood, best results are obtained with wood drills equipped with a guide
screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
0 Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a
centerpunch and hammer at the point
to be drilled. Place the point of the bit in the
indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
CAUTION :
0 Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pres-
sure will only serve
to damage the tip of your bit, decrease the tool performance and
shorten the service life of the
tool.
.There is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the
tool firmly and exert care when the bit begins to break through the workpiece.
0 A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order
to back out. However, the tool may back out abruptly if you do not hold it firmly.
*Always secure small workpieces in a vise or similar hold-down device.
10

Overload protector
The overload protector automatically cuts out to break the circuit whenever heavy work
is prolonged. Wait
20 -30 seconds before resuming operation.
Recycling the Battery
The only way to dispose of a Makita battery is
to recycle it. The law prohibits any other
method
of disposal.
Ni-Cd
To recycle a battery:
1. Remove the battery from the tool.
2. a). Take the battery to your nearest Makita Factory Service Center
or
Distributorthat has been designated as a Makita battery recycling location.
Call your nearest Makita Service Centeror Distributor to determinethe
location that provides Makita batteryrecycling.Seeyour local Yellow Pages
under "Tools
- Electric. "
b). Take the battery to your nearest Makita Authorized Service Center or
11

MAINTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed before
attempting
to perform inspection or maintenance.
To maintain product SAFETY and RELlABl LITY, repairs, maintenance or adjustment
should
be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
12

OPTIONAL ACCESSORIES
The accessorieslisted in this manual areavailableatan extra costfrom your Makita distributoror Makita factory
service center. Service centers are listed on the warranty card packed with your tool.
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present a risk of injury to persons. The
accessories or attachments should be used only in the proper and intended manner.
Square drill bit
0 Bits
784606-0A
Slotted
II
0 Fast charger
Model DC9700
Part No. 113103-2
0 Charger 12V for car
Model DC9112
Part No. 1131 10-5
0 Rubber pad assembly
Part No. 123001-2
/r G d0
0 Chuck key S10
Part No. 763419-1
0 Wool bonnet
Part No. 743401 -6
NOTE:
The accessories listed in this manual are
available at an extra cost from your Makita
distributor or Makita factory service center.
Servicecenters are listed on the warranty
card packed with your tool.
0 Battery holster
Holster holds extra battery.
Part No. 823033-3C
0 Battery cover
Part No. 414938-7
0 Battery cartridge 9000
Part No. 632007-4
0 Foam polishing pad
Part No. 743023-2
Plastic carrying case
Part No. 824393-9
m 13

Dec 25-'86 EN
10 mm (318")
CORDLESS DRIVER DRILL
Model 6093D
Note: The switch and other part configurations
may differ from country to country.
14

MODEL 6093D Dec -25-'86 EN
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
'i\M DESCRIPTION 'i\M $fD DESCRIPTION
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10
11
12
13
14
15
16
17
18
19
20
21
22
Pan Head Screw M4x22 lWllh Washer]
Pan Head Screw M4x35 IWtth Washer1
Housing
Set (With Item 441
Guide Plate
cam Plate
Pan Head
Screw M5x12
Change
Ring
Drill Chuck S10
Pan Head Screw M5x18
Spindle
Ball Bearing 6000LLB
Stop
Ring E-9
Compression Spring 10
Thin Washer 10
Spur Gear 78
Ring 16
Spur Gear 93
Thin Washer 10
Comprs.rlo" sprang 10
Flat Washer 5
Plane Bearing 5
DC Motor 9 6 V
16
22
31
42
51
62
I1
81
91
1
1
1
1
1
1
1
1
1
1
1
1
1
Flat Washer 14
Ball
Bearing 626LLB
Flat Washer 6
Spur Gear 89
Steel Ball 4 8
Clutch Cam
Conical Compression
Spring 16-21
Pm
3
Ring 8
DlSC
Thrust Needle Gauge 1023
Flat Washer 8
Slider
Gear Complete 12-28
Plane Bearing 4
P," 3
Shifter
Holder 6
Hourmg Set lWith Item 31
Switch
Name Plate
Leaf Spmg
23 5wNch 1 41 1 1 1 Set Plate
24 1
1 Retaining Ring S-6
Note: The switch and other part Specifications may differ from country to country.
15

I
MAKITA LIMED ONE YEAR WARRANTY
Warranty Policy t
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of
ONE YEAR from the date of
original purchase. Should any trouble develop during this one-year period, retum the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE OR USE
OF THE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM
OF THIS WARRANTY.
MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THE ONE-Y EAR TERM
OF THIS WARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or Limitation of incidental or consequential
damages,
so the above Limitation or exclusion may
limitation
on how long an implied warranty lasts, so
Makita Corporation of America
2650 Gainesville Hwy., Buford, GA 30518
MCA-4/93 883579D991 PRINTED IN USA.
1993-11-C