Makita 6095D User manual

Cordless Driver Drill
Capacities
Equipped with Keyless Chuck and Electric Brake
MODEL 609JD
MODEL 6095DW
With Fast Charger
INSTRUCTION MANUAL
Dimensions
No load speed IRPMl
I
SPECIFICATIONS
Steel
Model 60950
weight IL x W x HI
Wood Wood screw Machine screw High Low
10" 18" 5.5mmx55mm
1318"l (11/16") 17/32" x 2-118"l
6mm
270 mm x 58 mm x 262 mm 1.7 kg
l15/64"1 - l'loo - 4w 110-5/8" x 2-114' x 10-5/16"1 13.7 Ibsl
9.6V 1 1 HI. I A.C. only 50 HZ - 60 Hz I D.C. 7.2 V - 9.6 V
Bettay Cartridge 9000
Manufacturer reserves the right to change specifications without notice.
Note: Specifications may differ from country to country.
Model DC9700 Fast Charpar
Voltage Charging time Input 0"tp"t

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USINGELECTRICTOOLS, BASICSAFETY
PRECAUTIONSSHOULDALWAYS BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1. KEEP WORK AREA CLEAN. Cluttered areas and benches imite injuries.
2. CONSIDER WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keepwork area well
lit. Don't expose power tools torain.
Don't use tool
in presence of flammable liquids or gases.
3. KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
4. STORE IDLETOOLS. When not in use, toolsshouldbe stored in dry, andhigh
or locked-up place
- out of reach of children.
5. DON'T FORCETOOL. It willdo thejob better and safer at the ratefor which
it was intended.
6. USE RIGHT TOOL. Don't force small tool or attachment to do the job of a
heavy-duty tool. Don't use tool for purpose not intended.
7. DRESS PROPERLY. Don't wear looseclothingorjewelry. They canbe caught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair coveringto contain long hair.
8. USE SAFETY GLASSES. Also use face or dust mesk if cutting operation is
dusty.
9. DON'T ABUSE CORD. Never carry tool by cord or yank it todisconnect from
receptacle. Keep cord from heat,
oil, and sharp edges.
10. SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
11. DON'T OVERREACH. Keep proper footing and balance at all times.
12. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changing acces-
sories. Inspect toolcordsperiodicallyandifdamaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from
oil and grease.
13. DISCONNECTTOOLS. When notinuse, beforeservicing, and when chang-
ing accessories, such as blades, bits, cutters.
..
.... ..
. ..
: i:
. 2.
..
..
..,.
. 7,:7 ::.
L ,:ti:: .

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys andadjusting wrenches are removedfrom tool beforeturning
it on.
15. AVOID UNINTENTIONALSTARTING. Don’t carry plugged-in tool withfinger
on switch. Be sure switch is OFF when plugging in.
16. OUTDOOR USE EXTENSION CORDS. Whentool is usedoutdoors, useonly
extension cords intended for use outdoors and
so marked.
17. STAY ALERT. Watch what you are doing, usecommon sense. Don‘t operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Beforefurther use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and perform itsintendedfunction. Check for alignment of
moving parts, binding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere in this instruction
manual. Havedefectiveswitchesreplaced
by authorizedservice center. Don’t
use tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Preventbody contact withgrounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. Whenservicing, use only identical replacement parts.
VOLTAGE WARNING: Beforeconnecting the tool to a power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on the
nameplateof the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY tothe user
- as well as damage to
the tool. If in doubt, DO NOT PLUG IN THE TOOL. Using a power source with
voltage less than the nameplate rating is harmful to the motor.
3

IMPORTANT SAFETY INSTRUCTIONS
I. SAVE THESE INSTRUCTIO'NS - This manual
contains important safety and operating instructions for battery charger.
2. Beforeusing battery charger, readall instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 7000,
9000 or 9100. Other types of batteries may burst causing personal injury
and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in a risk of fire, electric shock, or injurytopersons.
6. To reduce risk of damage to electric plug and cord, pullby plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of
improper extension cord could result
in a risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pins onplugof extensioncordare the same number, size, and shape
b. That extensioncord is properlywired and
in goodelectricalcondition; and
c. That wire size is at least as largeas the one specified
in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS
FOR BATTERY CHARGERS
as those of
plug on charger;
I Length of Cord (Feet) I 25 I 50 I 100 I 150 I
AWG Size of Cord I 18 I 18 I 18 I 16 I
9. Do not operate charger with damaged cord or plug - replace them im-
mediately.
IO. Do not operate charger if it has received a sharp blow, been dropped, or
otherwise damaged
in any way; take it to a qualified serviceman.
11. Do not disassemble charger or battery cartridge; take it to a qualified
serviceman when service or repair is required. Incorrect reassembly may
result
in a risk of electric shock or fire.
12. To reduce risk of electricshock, unplug chargerfrom outlet beforeattempt-
ingany maintenanceor cleaning. Turning
off controls will not reducethis risk.
4

1.
2.
3.
4.
5.
6.
ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
or ABOVE 4OoC (104OF).
Donotattempt touse astep-uptransformer, anengine generator or DC power
receptacle.
Do not allow anything to cover or clog the charger vents.
DOnot short the battery cartridge:
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in acontainer with other metalobjects such
(3) Do not expose battery cartridge to water or rain.
as nails, coins, etc.
A battery short can causea largecurrent flow, overheating, possible burns
and even a breakdown.
Do not store the tool and Battery Cartridge
in locations where the tempera-
ture may reach or exceed
5OoC (122OF).
Do not incinerate the Battery Cartridge even if it is severely damaged or is
completely worn out. The battery cartridge can explode
in a fire.
7. Always coverthe batteryterminals with the battery cover when the battery
cartridge
is not in use.
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthetoolonly by theinsulatedgrasping surfacestopreventelectric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool
in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do nottouchthe drill bitor the workpiece immediately after operation: they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5

Installingor removingbattery cartridge
Always switch off the tool before insertion or removalof the battery cartridge.
To remove the battery cartridge, pull out
the
set plate on the tool and grasp both
sides of the cartridgewhilewithdrawing
it
from the barrel.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip it into
place. Snap the
set plate back intoplace.
Be sure to close the set plate fully before
usingthe tool.
c
Set plate
Do not use force when insertingthe battery cartridge.
Ifthe cartridgedoes not slide ineasily,
it is not beinginsertedcorrectly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are onthe same sides
as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests on the charger port floor.
Press the start button (red). The charging
light will come on and chargingwill begin.
If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red). If the charginglight
Reset button
goes out within 10 seconds even after pressingthe reset buttonand start button a couple
of times, the battery cartridge is dead. (CAUTION: Wait for more than 5 seconds after
the charging light goes out to press the reset button again.) Replace
it with a new one.
When the charging light goes out after about one hour,you may removethe fullycharged
batterycartridge.
After charging, unplugthe charger from the power source.
CAUTION
:
*Your new battery cartridge is not charged. You will need tocharge it before use.
Do not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly.Also,
a malfunction of the charger may result possibly causing overheating, etc.
If you try to charge a cartridge from a just-operatedtool, sometimesthe charginglight
will not come on. If this occurs,
let the cartridge cool off for a while. Then re-insert it
and try tocharge it once more.
6

If you wish tocharge two battery cartridges, allow 15 minutes betweenchargingson the
fast charger.
Installingor removingdriver bitor drill bit
CAUTION
:
Always be sure that the tool is switched off and the battery cartridge is removedbefore
installing or removingthe bit.
Hold the ring and turn the
sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go.
Hold the ring firmly and turn the
sleeve
clockwise to tighten the chuck.
To remove the bit, hold the ring and turn
the
sleeve counterclockwise.
Storage
of driver bit
When not usingthedriver bit, keep
it in the storage cavity on the tool.
Switch action
Tool speed
is increased by increasing pres-
sure on the trigger.
To start the tool,
simply pull the trigger.
Release the trigger
tostop.
CAUTION
:
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuates properly and returnstothe
“OFF” positionwhen released.
7

Reversingswitch action
This tool has
a reversing switch to change
the direction of rotation. Slide the revers-
ing switch to the right for clockwise rota-
tion or tothe left for counterclockwise.
CAUTION
:
Alwayscheck the direction of rotation beforeoperation.
Use the reversing switch only when the tool comes to a completestop. Changing the
direction of rotationbefore the toolstops may ruin the tool.
Speed change
To change the tool speed, turn the speed
change knob
so that the arrow of the de-
sired meed on the knob
is alignedwith the
Speed change knob
0 - 1,100 Rlmin.
Adjusting fasteningtorque
The fastening torque can be adjusted in
six stages by turning the adjusting ring so
that the pointer on the adjusting ring
points to
a number on the tool body. The
fastening torque
is minimum when the
pointer points to the number
1 and maxi-
mum when
it points to the-- marking.
The clutch will slip
at varying torque levels
when the pointer is set at the numbers 1 to
5. The clutch is designed not to slip at
Adjusting ring Pointer
the -\- marking. I I
Before actual operation, drive a trial screw into your material or a piece of duplicate
materialtodeterminewhich torque
level is requiredfor a particular application.
NOTE
:
The adjusting ring cannot be locked with the pointer positioned half-way between the
numbers.
8

Screwdrivingoperation
Place the point
of the driver bit in the
screw head and apply pressure
to the tool.
Start the tool slowly and then increase the
speed gradually.
Release the trigger as soon
as the clutch cuts in.
NOTE :
Make sure that the driver bit is inserted straight in the screw head, or the screw and/or
bitmay be damaged.
When driving wood screws, predrill pilot
holes
to make driving easier and to pre-
(5/64" - 3/32")
(3/32"
- 3/32")
vent splitting of the workpiece. See the
chart.
2.5 - 2.8
(3/32" - 7/64")
2.9
- 3.2
(7/64"
- 1/8")
3.8 (5/32")
----I-- 4.5 (11164")
3.1
- 3.4
(1/8"
- 9/64")
3.3
- 3.6
(1/8"
- 9/64")
4.8 13/16")
===I==- 5.1 (13/64")
3.7
- 3.9
(9/64" -.5/32")
5.5 (7/32")
9

Drillingoperation
Drilling inwood
When drilling in wood, best results are obtainedwith wood drills equippedwith
a guide
screw. The guide screw makes drillingeasier by pullingthe bit intothe workpiece.
To prevent the bit from slipping when starting a hole, make an indentation with a
centerpunch and hammer at the point to be drilled. Place the point of the bit inthe
indentation andstart drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
Drillingin metal
CAUTION
:
Pressingexcessively on the tool will not speed up the drilling. Infact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shortenthe service lifeof the tool.
There is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the tool firmly andexert care when the bit beginsto break through the workpiece.
*A stuck bit can
be removed simply by settingthe reversingswitch toreverse rotation in
orderto back out. However,the tool may back out abruptly if
you do not hold it firmly.
Always secure small workpieces in a vise or similar hold-downdevice.
Overloadpytector
The overload protector automatically cuts out to break the circuitwhenever heavy work
is prolonged. Wait 20 -30 seconds before resumingoperation.
10

MAINTENANCE I
CAUTION:
Always be sure that the tool
is switched off and the battery cartridge is removedbefore
attemptingtoperform inspectionor maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenance or adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
p
Recycling the Battery
Themway to dispose of a Makita battery is
to recycle it. The law prohibitsany other
method
of disposal.
Ni-Cd
To recycle a battery:
1. Removethe batteryfrom the tool.
2. a). Takethe batteryto your nearest Makita FactoryService Center
or
Distributorthat has beendesignatedas a Makitabatteryrecyclinglocation.
Callyour nearest Makita Service Center or Distributor to determine the
location that provides Makita battery recycling.Seeyour local YellowPages
under "Tools
- Electric. "
b). Take the batteryto your nearest MakitaAuthorized Service Center br
11

OPTIONAL ACCESSORIES
Theaccessorieslisted in thismanualareavailableatanextracostfromyourMakitadistributor or Makitafactory
service center. Service centersare listed onthe warranty cardpacked with your tool.
CAUTION
:
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories
or attachments might present a risk of injury to persons.
The accessories
or attachments should be used only in the proper and intendedmanner.
Square
drill bit
-
Bits
784606-0A
Rubber padassembly
Part
No. 123001-2 Battery cartridge
9000
Part No.632007-4
Wool bonnet
Part
No. 743401-6 Battery holster
Holster holds extra battery.
Part
No. 823033-3C
Fast charger
ModelDC9700
Part
No. 113103-2
Charger 12V for car
Model DC9112
Part
No. 113110-5
Battery cover
Part
No. 414938-7
Plastic carryingcase
Part
No. 824393-9
Foam polishingpad
Part
No. 743023-2
12

, Nov -07-'90 US
CORDLESS DRIVER DRILL I
Model 6095D
Note: The switch and other part configurations
may differ from country to country.
13

MODEL 60850 Nor-07-'90 US
I$M A%D DESCRIPTION
MACHINE
I
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
__
8
2
1
2
I
2
1
1
1
1
I
1
1
1
1
II.
1
I
1
1
1
1
1
-
25
28
27
28
29
30
31
32
33
34
35
38
37
38
39
40
41
42
43
44
45
48
41
48
-
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
-
c
"
14

MAKrfA LIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makila tool is thorou ly inspected and tested before leaving the factory. It is warranted to
be free of defects from workanshr and materials for the period of ONEYEAR from the date of
original purchase. Should any troubL develop during this one-yearperiod, return the COMPLETE
tool, freight prepaid, toone of Makita's Factory or Authorized ServiceCenters. If inspection shows
the trouble is caused by defective workmanship or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterationshave been made to the tool.
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRFCT, INCIDENTAL
OR CON-
SEQUENTIAL DAMAGES FROM THESALE OR USE OFTHEPRODUCT. THISDISCLAIMER
APPLIES BOTH DURING ANDAFTER THE TERMOFTHISWARRANTY.
MAKlTA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES, INCLUDING IMPLIED
WARRANTIES
OF "MERCHANTABILITY' AND "FITNESS FOR A SPECIFIC PURPOSE,
AFTER THEONE-YEARTERM OFTHISWARRANTY.
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state lo stale. Some states du not allow the exclusion
or limitation of incidental or consequential
damages
SO the above limitation or exclusion may not apply to you. Some states do not allow
limitatidnon how long an implied warranty lasts,
so the above limitation may not apply'toyou.
r
Makita Corporation of America
2650 Gainesville Hwy., Buford, GA 30518
IN U,S,A,
8836948991 1994-54
I
MCA-4/93
--