Makita 6011D User manual

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Capacities
Steel Wood Wood screw Machinescrew
10mm 21mm 5.8mmx75mm
6mm
1318") 113/16'J 115164" x 2-5/16") 115/64"l
,, . .... " !.
No load speed IRPMI Dimensions Net
11 x W x HJ
270 mm x 58 mm x 262 mm
weight
High Low
1.9 kg
- 1'350 - 450 110-5/8" x 2-114" x 10-5/16"1 14.2 lbsl
Equipped with Keyless Chuck and Electric Brake
MODEL 6OllD
MODEL 6011DW
Wlth Fast Charger
INSTRUCTION MANUAL
Voltage
SPECIFICATIONS
9 Model 8011D
Chargingtime Input Output
I I
12 v
1 HI. A.C. only 50 HZ - 60 Hz I D.C. 9.6 V. 12 V
Manufacturer reserves the right to change specificationswithout notice.
Note: Specificationsmay differ from country to country.

IMPORTANT
SAFETY INSTRUCTIONS
(For All Tools)
WARNING: WHEN USINGELECTRICTOOLS, BASIC SAFETY
PRECAUTIONSSHOULD ALWAYS
BE FOLLOWEDTO REDUCE
THE RISK OF FIRE, ELECTRIC SHOCK, AND PERSONAL
INJURY, INCLUDING THE FOLLOWING:
READ ALL INSTRUCTIONS.
1.
2.
3.
4.
5.
6.
7.
8.
9.
IO.
11.
12.
13.
KEEP WORK AREA CLEAN. Cluttered areas and benches invite injuries.
CONSIDER
WORK AREA ENVIRONMENT. Don't use power tools in damp
or wet locations. Keepwork area well
lit. Don't expose power tools to rain.
Don't use tool
in presence of flammable liquids or gases.
KEEP CHILDREN AWAY. All visitors should be kept away from work area.
Don't let visitors contact tool or extension cord.
STORE IDLETOOLS. When not
in use, toolsshouldbe storedindry, andhigh
or locked-up place
- out of reach of children.
DON'T FORCETOOL.
It will do thejob better andsafer atthe ratefor which
it was intended.
USE RIGHT TOOL. Don't force small tool or attachment to do thejob of a
heavy-duty tool. Don't use tool for purpose not intended.
DRESS PROPERLY. Don't wear looseclothingorjewelry. Theycanbecaught
in moving parts. Rubber gloves and non-skid footwear are recommended
when working outdoors. Wear protective hair coveringto containlong hair.
USE SAFETY GLASSES. Also use face or dust mask if cutting operation is
dusty.
DON'T ABUSE CORD. Never carry toolby cordor yank
it todisconnect from
receptacle. Keep cord from heat, oil, and sharp edges.
SECURE WORK. Use clamps or a vise to hold work. It's safer than using
your hand and
it frees both hands to operate tool.
DON'T OVERREACH. Keep proper footing and balance at all times.
MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for better and
safer performance. Follow instructions for lubricatingand changingacces-
sories. Inspecttoolcordsperiodicallyandifdamaged, have repairedby autho-
rized service facility. Inspect extension cords periodically and replace if
damaged. Keep handles dry, clean, and free from oil and grease.
DISCONNECTTOOLS. When not
in use, before servicing, and whenchang-
ing accessories, such as blades, bits, cutters.

14. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are removedfromtool beforeturning
it on.
15. AVOID UNINTENTIONALSTARTING. Don't carry plugged-intool withfinger
on switch. Be sure switch is OFF when plugging
in.
16. OUTDOOR USE EXTENSION CORDS. When toolis usedoutdoors, use only
extension cords intended for use outdoors and so marked.
17. STAY ALERT. Watch what you aredoing, use common sense. Don't operate
tool when you are tired.
18. CHECK DAMAGED PARTS. Beforefurther use of the tool, a guard or other
part that is damaged should be carefully checked to determine that
it will
operate properly and performitsintended function. Check for alignment of
moving parts, bjnding of moving parts, breakage of parts, mounting, and
any other conditions that may affect its operation. A guard or other part
that is damaged should be properly repaired or replaced by an authorized
service center unless otherwise indicated elsewhere
in this instruction
manual. Havedefectiveswitchesreplacedby authorizedservice center. Don't
use tool if switch does not turn
it on and off.
19. GUARD AGAINST ELECTRIC SHOCK. Prevent body contact with grounded
surfaces. For example; pipes, radiators, ranges, refrigerator enclosures.
20. REPLACEMENTPARTS. When servicing, use only identicalreplacementparts.
VOLTAGE WARNING: Beforeconnecting the tooltoa power source (receptacle,
outlet, etc.) be sure the voltage supplied is the same as that specified on
the
nameplateof the tool. A power source with voltage greater than that specified
for the tool can result in SERIOUS INJURY to the user
- as well as damage to
the tool. If
in doubt, DO NOT PLUG INTHE TOOL. Using a power source with
voltage less than the nameplaterating is harmful to the motor.
3

IMPORTANT SAFETY INSTRUCTIONS
Length of Cord (Feet)
AWG Size of Cord
I. SAVE THESE INSTRUCTIONS - This manual
25 50 100 150
18 18
18 16
contains important safety and operating instructions for battery charger.
2. Beforeusing battery charger, readall instructions and cautionary markings
on
(1) battery charger, (2) battery, and (3) product using battery.
3. CAUTION - To reduce risk of injury, charge only MAKITA Battery 1200,
1210,9000 or 9100. Other ty,pes of batteries may burst causing personal
injury and damage.
4. Do not expose charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger
manufacturer may result
in a risk of fire, electricshock, or injurytopersons.
6. To reduce risk of damage to electric plug and cord, pullby plug rather than
cord when disconnecting charger.
7. Make sure cord is located so that it will not be stepped on, tripped over,
or otherwise subjected to damage or stress.
8. An extension cord should not be usedunless absolutely necessary. Use of
improper extension cord could result ina risk of fire and electric shock. If
extension cord must be used, make sure:
a. That pinsonplug of extensioncord are the same number, size, andshape
b. That extension cord isproperlywired and in goodelectricalcondition; and
c. That wire size is at least as largeas the one specified
in the table below.
TABLE
1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
as those of plug on charger;
4
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ADDITIONAL SAFETY RULES
FOR CHARGER & BATTERY CARTRIDGE
1. Do not charge Battery Cartridge when temperature is BELOW 10°C (5OOF)
2. Do notattempt touse astep-up transformer, anengine generator or DCpower
3. Do not allow anything to cover or clog the charger vents.
4. Always cover the battery terminals withthe battery cover when the battery
5. A battery short can cause a large current flow, overheating, possible burns
or ABOVE
4OoC (104OF).
receptacle.
cartridge is not used.
and even a breakdown.
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridge in acontainer withother metalobjectssuch
(3) Do not expose battery cartridge to water or rain.
ture may reach or exceed
5OoC (122OF).
completely worn out. The battery cartridge can explode in a fire.
as nails, coins, etc.
6. Do notstore the tool and Battery Cartridge in locations where the tempera-
7. Do not incinerate the Battery Cartridge even if it is severely damaged or is
ADDITIONAL SAFETY RULES
1. Be aware that this tool is always in an operating condition, because it does
2. Always be sure you have a firm footing.
3. Hold the tool firmly.
4. Keep hands away from rotating parts.
5. When drilling into walls, floors or wherever "live" electrical wires may be
encountered,
DO NOT TOUCH ANY METAL PARTS OF THE TOOL!
Holdthetoolonly bytheinsulated graspingsurfacestoprevent electric shock
if you drill into a "live" wire.
not have to be plugged into an electrical outlet.
Be sure no one is below when using the tool
in high locations.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Do nottouchthe drill bitor the workpiece immediately after operation: they
may be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
5

Installingor removing battery cartridge
*Always switch
off the tool before insertion or removal of the battery cartridge.
*To remove the battery cartridge, pull out
the
set plate on the tool and grasp both
sides of the cartridgewhile withdrawing
it
fromthetool.
*To insert the battery cartridge, align the
tongue on the battery cartridge with the
groove in the housing and slip
it into
place. Snap the
set plate back intoplace.
Be sure to close the set platefully before
using the tool.
I Set plete
Do notuse force when insertingthe battery cartridge.
Ifthe cartridge does notslide in easily,
it is not being insertedcorrectly.
Charging
Plug the fast charger into your power
source. Insert the battery cartridge
so that
the plus and minus terminals on the bat-
tery cartridge are on the same sides
as their
respective markings on the fast charger.
Insert the cartridge fully into the port
so
that it rests onthe charger port floor.
Press the start button (red). The charging
light will come on and charging will begin.
If the charging light does not come on,
press the reset button (yellow) first, then
the start button (red). If the charginglight
goes out within
10 seconds even after pressingthe reset button and start button a couple
of times, the battery cartridge
is dead. (CAUTION: Wait for more than 5 seconds after
the charging light goes out to press the reset button again.) Replace
it with a new one.
When the charginglightgoes out after about one hour, you may removethe fully charged
battery cartridge.
After charging, unplugthe charger from the power source.
CAUTION
:
Your new battery cartridge is notcharged. You will need to charge it beforeuse.
Do not keep the button pressed in with tape, etc. or the circuit will not function pro-
perly. Also,
a malfunctionof the charger may result possibly causing overheating, etc.
0 If you try to charge a cartridge from a just-operatedtool, sometimes the charginglight
will not come on. If this occurs,
let the cartridge cool off for a while. Then reinsert it
and try tocharge it once more.
When you charge a new battery cartridgeor a battery cartridgewhich has not been used
for
a long period, it may not accept a full charge. This is a normal condition and does
not indicate
a problem. You can recharge the battery cartridge fully after discharging
it almost completely a couple or times.
If you wish to charge two battery cartridges, allow 15 minutes betweenchargingson the
fast charger.
6
..

Installing or removingdriver bitor dirll bit
I
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removed before
installingor removingthe bit.
Hold the ring and turn the
sleeve counter-
clockwise to open the chuck jaws.
Place
the bit in the chuck as far as it will go.
Hold
the ring firmly and turn the sleeve
clockwise totighten the chuck.
To remove the bit, hold the ring and turn
the
sleeve counterclockwise.
Storage
of driver bit
When not usingthe driver bit, keep itin the storage cavity on the tool.
Switch action
Tool speed
is increased by increasing pres-
sure on the trigger. To start the tool,
simply pull the trigger.
Rlelease the trigger
to stop.
CAUTION :
Before inserting the battery cartridge into the tool, always check to see that the trigger
switch actuates properly and returnsto the
"OFF" position when released.
Reversingswitch action
This tool has
a reversing switch to change
the direction-of rotation. Slide the revers-
ing switch to the right for clockwise rota-
tion or to the left for counterclockwise.
Reversing
CAUTION:
Always check the direction of rotationbeforeoperation.
*Use the reversing switch only when the tool comes to
a complete stop. Changingthe
direction
of rotationbefore the tool stops may ruin the tool.
7

Speed change
To change the speed, turn the speed change
knob
180' while the tool is running. Be
sure that the speed change knob
is turned
to the correct speed setting before you
begin operation.
See arrow indication. Use
the right speed for the job.
Adjusting fasteningtorque
The fastening torque can be adjusted in
six stages by turning the adjusting ring
so that the pointer on the adjusting ring
points to
a number on the tool body. The
fastening torque
is minimum ,when the
pointer points
so the number 1 and maxi-
mum when
it points to the -8- marking.
The clutch will slip
at varying torque levels
when the pointer is set at the numbers 1
to 5. The crutch is designed not to slip at
Speed change knob
0 - 450 Rlmin.
o - 1,350 Rlmin.
Adjusting ring
Pointer
\ 1-
the -8- marking. I
Before actual operation, drive a trial screw into your material or a piece of duplicate
materialto determine which torque
level is requiredfor a particular application.
NOTE :
The adjusting ring cannot be locked with the pointer positioned half-way between the
numbers.
Screwdrivingoperation
Place the point of the driver bit in the
screw head and apply pressure to the tool.
Start the tool slowly and then increase the
speed gradually.
Release the trigger as soon
as the clutch cuts in.
I

When driving wood screws, predrill Pilot
holes to make driving easier and to pre-
vent splitting of the workpiece. See the
chart.
3.5 (9/64')
3.8 (5/32")
4.5(11164")
4.8 (3/16"1
5.1 (13/64")
5.5 (7/32")
5.8 (15/64"1
Nominal diameter
of wood screw (mm)
3.1(i/8*)
Drillingoperation
Drillinginwood
When drilling in wood, best results are obtained with wood drills equippedwith
a guide
screw. The guidescrew makes drilling easier by pullingthe bit into the workpiece.
To prevent the bit from slipping when starting a hole, make an indentation with a
centerpunch and hammer at the point to be drilled. Place the point of the bit in the
indentationand start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilleddry.
Drillinginmetal
CAUTION :
*Pressing excessivelyon the tool will not speed upthe drilling. Infact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shortenthe service life
of the tool.
*There
is a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Hold the tool firmly and exertcare when the bit begins to break through the workpiece.
A stuck bit can be removedsimply by setting the reversingswitch to reverse rotation in
order toback out. However, the tool may back out abruptly if you do not hold
it firmly.
Always secure small workpieces in a vise or similar hold-downdevice.
Recommended size
Of pilot hole (mm)
2.0 - 2.2 (5/64" - 3/32")
2.2
- 2.5 (3/32" - 3/32")
2.5
- 2.8 (3/32" - 7/64")
2.9- 3.2 (7/64"-1/8')
3.1
- 3.4 (118' - 9/64")
3.3- 3.6(118'
- 9/63")
3.7
- 3.9 (9/64" - 5/32")
4.0
- 4.2(5/32" - 11/64")
MA1 NTENANCE
CAUTION :
Always be sure that the tool is switched off and the battery cartridge is removedbefore
attemptingto perform inspectionor maintenance.
To maintain product SAFETY and RELIABILITY, repairs, maintenanceor adjustment
should be performed by Makita Authorized or Factory Service Centers, always using
Makita replacement parts.
9

ACC ESSO R I ES
CAUTION :
These accessories or attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessories or attachments might present
a risk of injury to persons.
The accessoriesor attachments should be used
only inthe proper and intendedmanner.
0 Bits
I Size I Part NO.
Phillips
Slotted
78401 1-OA
Fast charger
ModelDCl290
Part No. 113119-108
Battery cartridge 1210
Part
No. 632277-5
Square drill bit
784606-0A
Rubber pedassembly
Part
No. 123001-2 Battery cover
Part
No. 414938-7
Wool bonnet
Part
No. 743401-6
Foampolishingpad
Part
No. 743023-2
Battery holster
Holster holds extra battery.
Part
No. 823033-3C
Plastic carryingcase
Part
No. 824401-6
10

Feb-04-'92 US
I
CORDLESS DRIVER DRILL
Model 6011D
11

.-
10
11
MODEL 8OllD
ITEM NO.
NO. USED
17
22
31
42
51
82
71
81
SI
1
1
12
13
14
15
I8
17
1
1
1
1
1
r.
:!I 21 i I
1: 1 ;
24 1
F.h-M-'S? US
DESCRIPTION AtD DESCRIPTION
MA(
25
28
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
U
45
46
47
b8
-
UE
I
1
1
1
4
I
1
1
1
1
1
1
1
1
I
1
1
1
1
1
1
1
I
1
-
Nota: Tho switch and other pan S~~CIIIC~IIO~S mry difler lrom country Io country.
r
MAKlTA LIMlTED ONE YEAR WARRANTY
I Warranty Policy
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT. INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE
SALT OR USE OFTHEPRODUCT. THISDISCLAIMER
APPLIES BOTH DURING AND AFTER THETERM OFTHIS WARRANTY.
MAKITA DISCLAIMS LlABlLlN FOR ANY IMPLIED WARRANTIES. INCLUDING IMPLIED
WARRANTIES OF "MERCHANTABILITY" AND "FITNESS FOR A SPullFlC PURPOSE."
AFTER THEONE-YEAR TERM OF
THIS WARRANTY.
Makita Corporation of America
2650 Gainesville Hwy., Buford, GA 30518
883802 - 069
PRINTED IN USA
1992 - 3 - 4D