Makita HP2040 User manual

PlSpeed Hammer Drill
Capacities
Concrete
I Steel I Wood
Speed
20 mm (314") MODEL HP2040
20 mm (3/4") MODEL HP2041
Variable speed I Reversing
Variable speed I Reversing
No load speed Blows Overall I Net
(RPMI per minute length weight
INSTRUCTION MANUAL
High
Low
DOUBLE
I N S U LATlO N
l:lTT (&;n671) 25 0 ~ 2,900 0 - 37,700
0 - 12,400
20
mm 13 mm 40 mm
(3/4") i1/2"l i1-9/16/") ~ 950
364 mm 2.3 kg
(14-5/16")
(5 Ibsl
SPEC1 Fl CAT1 ON S

GENERAL SAFETY RULES
(For All Tools)
WARNING! Read and understand all instructions. Failure
tofollow all instructions listed below, may result
in electric
shock, fire
and/or serious personal injury.
SAVE THESE INSTRUCTIONS
READ ALL INSTRUCTIONS.
WORK AREA
1. Keepyour work area cleanandwell lit. Cluttered benches and dark areas invite
accidents.
2. Donotoperate powertools inexplosiveatmospheres, suchas in the presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to loose control.
ELECTRICAL SAFETY
4. Double Insulatedtools are equipped witha polarized plug(onebladeiswider
than the other.) This plug will
fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse the plug. If it still does not fit,
contact a qualified electrician to install a polarized outlet. Do not change
the
plug in any way. Double insulation H eliminates the need for the three
wire grounded power cord and grounded power supply system.
5. Avoid body contactwith grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
6. Don't expose power tools to rain or wet conditions. Water entering a power
tool
will increase the risk of electric shock.
7. Do notabuse the cord. Never use the cordtocarry the tools or pullthe plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk
of
electric shock.
8. Whenoperating a powertooloutside, use an outdoor extension cord marked
"W-A" or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
PERSONAL SAFETY
9. Stay alert, watch whatyou are doing and usecommonsensewhenoperating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A momentof inattention while operating powertools
may result
in serious personal injury.
IO. Dressproperly. Do notwear loose clothing orjewelry. Contain long hair. Keep
your hair, clothing, and glovesaway from movingparts. Looseclothes, jewelry
or long hair can be caught in moving parts.
L

11. Avoid accidental starting. Be sure switchis off before plugging in. Carrying
tools
with your finger onthe switch or plugging in tools that have the switch
on invites accidents.
12. Remove adjusting keys or switches before turning the tool on. A wrench or
a key that is left attachedto a rotating part of the tool may result in personal
injury.
13. Do notoverreach.Keepproperfooting and balanceat alltimes. Proper footing
and balance enables better control of the tool in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
TOOL USE AND CARE
15. Use clamps or other practical way to secure and support the workpiece to
a stable platform. Holding the work by handor against your body is unstable
and may lead to
loss of control.
16.
Do notforce tool. Usethe correct tool for your application. The correcttool
will do the job better and safer at the rate for which it is designed.
17.
Do not use tool if switch does not turn it on or off. Any tool that cannot
be controlled with the switch is dangerous and must be repaired.
18. Disconnectthe plugfrom the power source before makingany adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons.
Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools, with sharp cuttingedges are less likely to bindand are easier
to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation.
If damaged, have
the toolservice before using. Many accidents are caused by poorly maintained
tools.
22. Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool, may become hazardous
when used on another tool.
SERVICE
23.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of
injury.
24. When servicing a tool, use only identicalreplacement parts. Follow instruc-
tions
in the Maintenance section of this manual. Use of unauthorized parts
or failure to follow Maintenance Instructions may create a risk of electric shock
of injury.
3

Specific Safety Rules
1. Holdtools by insulated gripping surfaceswhen performing anoperation where
the cutting tool may contact hidden wiring or its own cord. Contact
with a
"live" wire
will make exposed metal parts of the tool "live" and shock the
operator.
2. Wear ear protectors when using the tool for extended periods. Prolonged
exposure to high intensity noise can cause hearing
loss.
3. Wear a hard hat (safety helmet), safety glasses and/or face shield. It is also
highly recommended that you wear a dust mask, ear protectors and thickly
padded gloves.
4. Undernormaloperation, the tool isdesignedtoproduce vibration. The screws
can come loose easily, causing a breakdownor accident. Check tightness of
screws carefully before operation.
5. Always be sure you have a firm footing.
Be sure no one is below when using the tool
in high locations.
6. Hold the tool firmly with both hands. Always use the side grip.
7. Keep hands away from rotating parts.
8. Do not leave the tool running. Operate the tool only when hand-held.
9. Do nottouch the bit or the workpiece immediately after operation; they may
be extremely hot and could burn your skin.
SAVE THESE INSTRUCTIONS.
4

SYMBOLS
The followings show the symbols used for tool.
................................. volts
................................. amperes
........................ hens
................................. kilograms
................................. minutes
................................. seconds
................................. alternating current
................................. direct current
......... hours
......... no load speed
......... alternating or direct current
................................. Class II Construction
................................. splash-proof construction
.................... watertight construction
................. revolutions or reciprocation per minute
................................ number of blow
5

ASSEMBLY
CAUTl ON :
Always be sure that the tool is switched off and unplugged before installing or removing
the side grip, bit or other accessories.
Sidegrip (auxiliaryhandle)
Always use the side grip to ensure operat-
ing safety. Install the side grip
so that the
teeth on the grip fit in betweenthe protru-
sions on the tool barrel.
Then tighten the grip by turning clockwise
at the desired position. It may be swung
360" so as to be secured at any position.
Installingor removingdrill bit
For HP2040
To' install the bit, place it in the chuck as
far as it will go. Tighten the chuck by
hand. Place the chuck key in each
of the
three holes and tighten clockwise. Be sure
tighten
all three chuck holes evenly.
To remove the bit, turn the chuck key
counterclockwise in just one hole, then
loosen the chuck by hand.
After usingthe chuck key, be sure to return
to the original position.
For HP2041
Hold the ring and turn the sleeve counter-
clockwise to open the chuck jaws. Place
the bit in the chuck as far as it will go. Hold
the ring firmly and turn the sleeve clock-
wise to tightenthe chuck.
To remove the bit, hold the ring and turn
the sleeve counterclockwise.
Grip base7 ,-Teeth
Protrusions
Tighten
.Chuck key
Sleeve
Loosen
Ring
Tighten
6

Depth gauge
The depth gauge is convenient for drilling
holes
of uniform depth Loosen the side
grip and insert the depth gauge into the
hole in the side grip Adjust the depth
gauge to the desired depth and tighten the
side grip
NOTE:
Depth
The depth gaugecannot be used at the position where the depth gauge strikes against the
gear housing.
OPERATION
Switch action
CAUTION:
Before plugging in the tool, always check to see that the switch trigger actuates properly
and returns the "OFF" position when
released.
To start the tool, simply pull the trigger
Tool speed is increased by increasing pres-
sure on the trigger Release the trigger to
stop For continuous operation, pull the trig-
ger and then push in the lock button
To
stop the tool from the locked position, pull
the trigger fully, then releaseit
Switch trigger
Lock
button
Reversingswitch action
CAUTION:
*Always check the direction
of rotation before operation
*Use the reversing switch only after the tool comes to
a complete stop. Changing the
direction of rotation before the tool stops may damage the
tool
This tool has a reversing switch to change
the direction of rotation Movethe reversing
switch lever to the
fj' position for clockwise
rotation or the
8 position for counterclock-
wise rotation
Reversing
switch lever

Speed change
Two rpm ranges can be preselected with
the speed change knob.
For low speed, turn the knob
so that the
pointer on the knob pointsto the number
1
marked on the tool body.
For high speed, turn the knob
so that the
pointerpoints to the number
2.
If the knob is not turnedsmoothly, turn the
chuck slightly in either direction and then
turn the knobagain.
I
Selecting action mode
This tool has an action mode change but-
ton.
For rotation only, depress the button from
the side with
rmv symbol.
For rotation with hammering, depress the
buttonfrom the side with symbol.
Low speed High speed
Speedchangeknob
7
Action modechange button
CAUTION:
Always depress the button all the way to your desired mode position. If you operate the
tool with the button positioned half-way between the mode symbols, the tool may be
damaged.
Operation
1) Hammer drilling operation
When drilling in concrete, granite, tile, etc., depress the action mode change button
fromthe side with symbol to use "rotation with hammering" action. Be sure to use
a
tungstencarbide tipped bit. Do not apply more pressurewhen the hole become clogged
with chips or particles. Instead,turn the tool at an idle, then remove the bit partiallyfrom
the hole. By repeating this several times, the hole will be cleaned out
After drilling the hole, use the blow-out
bulb to clean the dust out of the hole.
8

2) Drillingoperation
When drilling in wood, metal or plastic materials, depress the action mode change but-
ton from the side with
&QQ symbol to use "rotation only" action.
*Drilling inwood
When drilling inwood, best results are obtainedwith wood drillsequippedwith
a guide
screw. The guide screw makesdrilling easier by pulling the bit intothe workpiece.
To prevent the bit from slipping when starting a hole, make an indentation with a
centerpunch and hammer at the point to be drilled. Place the point of the bit in the
indentation and start drilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should bedrilled drv.
*Drilling in metal
CAUTION:
*Pressing excessivelyon the
tool will not speed up the drilling. Infact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life of the tool.
*There is
a tremendous twisting force exerted on the tool/bit at the time of hole break-
through. Hold the tool firmly and exert care when the bit begins to break through the
workpiece.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order
to back out. However, the tool may back out abruptly if you do not hold it firmly.
*Always secure small workpieces in
a vise or similar holddowndevice.
9

MAINTENANCE
Always be sure that the tool is switched off and unplugged before attempting to perform
inspection or maintenance
. CAUTION:
Cleaningvent holes
Periodicallyclean the vent holes to prevent
them from being clogged with dust, dirt or
the like.
thole
To maintain product SAFETY and RELIABILITY,repairs, maintenance or adjustment should
be performed by Makita Authorized or Factory Service Centers, always using Makita
replacement parts.
ACCESSORIES
CAUTION
These accessories or attachments are recommended for use with your Makita tool specified in this
manual The use
of any other accessories or attachments might present a risk of injury to persons
The accessoriesor attachments should be used only inthe proper and intended manner
Chuck key S13
Part No. 763430-3
Depthgauge
Part No. 415486-9
-Plasticcarrying case
Part No. 824449-8
Blow-outbulb
Part No. 765009-6
10

Nov-20-'97 US
20 mm (3/4")
Model HP2040
2-SPEED HAMMER DRILL
Note: The switch and other part configurations
may differ from country to country.
11

MODEL HP2040 Nov.-20-'97 US
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
'i\M $tD DESCRIPTION
1 Housing Set IWith Item 231 27 1
Flat Washer 8
10 Tapping
Screw Flange PF 4x18 28 1 Change Plate
1
Retainer 30 1 Change Button
1 Change Button 31 1 Sleeve 8
1
Inner Housing Complete 32 1 Ball Bearing 608LB
1 PI"
4 33 1 Fan 55
1 Steel Ball 3.5 34 1 ARMATUREASSEMBLY
1 Compression Spring 23 IWith Item 32.
33 5 361
1 Cam B 35 1 Field
1 CamA 36 1 Ball Bearing 62710
1 Spur Gear 28-38 37 2 Brush
Holder
1 Retaining Ring S- 15 38 2 Carbon Brush
1 Flat Washer 22 39 1 Slider Plate
1 Ball
Bearing 6002LLB 40 1 Retaining Ring 5-24
1 Flat Washer 15 41 1 Leaf Spring
1 Compression Spring 18 42 1 Switch
1 Spindle
43 2 Tapping Screw Flange PF 4x18
1 Drill Chuck S13 44 1 St" Relief
1 Flat Head Screw M6x22 45 1 Card Guard
1 Hex. Bolt Max110
46 1 Card
1 Grip Base 47 1 Makita Label
1 Housing Set (With Item 11 48 1 0 Ring 22
1 Slider 49 1 Change Lever Complete
1 Ball Bearing
69622 50 1 Grip 36 Complete
1 Gear Complete 8-18-23
1 Name Plate 29 1 Leaf sprmg
12

Nov.-ZO--'97 US
20 mm (3/4")
Model HP2041
2-SPEED HAMMER DRILL
Note: The switch and other part configurations
may differ from country to country.
13

MODEL hP2041
DESCRIPTION
Nov.-20-'97 US
'LkM DESCRlmlON
MACHINE MACHINE
~
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
10
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Housing
Set [WithItem 231
Tapping
Screw Flange PF 4x18
Name Plate
Reta,"er
Change Button
her nouslng Complete
Pl" 4
Steel
Ball 3 5
Compression Spring 23
Cam
B
Cam A
Spur Gear 28-38
Retaining
Ring S-15
Flat Washer 22
Ball Bearing 6002LL8
Flat Washer 15
Compression
Spring 18
Spindle
Keyless Drill Chuck 513
Flat Head
Screw M6x22
Hex Bolt Max110
Grip
Base
Housing Set (With Item 11
Slider
Ball Bearing
69622
Gear Comolete 8-18-23
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
1
1
1
-
Flat Washer 8
Change
Plate
Leaf sprtng
Change Button
Sleeve 8
Ball Bearing 608LB
Fan 55
ARMATUREASSEMBLY
(With Item 32. 33 & 361
Field
Ball Bearing 627LB
Brush Holder
Carbon Brush
Slider Plate
Retsining Ring 5-24
Switch
Tapping Screw Flange PF 4x18
Strain Relief
Cord Guard 8-85
Card
Makita Label
0 Ring 22
Change Lever Complete
Grip 36 Complete
Leaf spring
Note: The switch and other part specifications may differ from country 10 country.
14

P
P
MAKITALIMITED ONE YEAR WARRANTY
Warranty Policy
Every Makita tool is thoroughly inspected and tested before leaving the factory. It is warranted to
be free of defects from workmanship and materials for the period of ONE YEAR from the date
of
orignal purchase. Should any trouble develop during this one-year period, return the COMPLETE
tool, freight prepaid, to one of Makita’s Factory or Authorized Service Centers.
If inspection shows
the trouble is caused by defective workmanship
or material, Makita will repair (or at our option,
replace) without charge.
This Warranty does not apply where:
0 repairs have been made or attempted by others:
repairs are required because of normal wear and tear:
The tool has been abused, misused or improperly maintained;
alterations have been made to the tool.
1
IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT, INCIDENTAL OR CON-
SEQUENTIAL DAMAGES FROM THE SALE
OR USE OFTHE PRODUCT. THIS DISCLAIMER
APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY.
i
i
MAKITA DISCLAIMS LIABILITY I OK ANY IMPLltD WARRAUTII S, INCLUDING IMPLltD
XAKKAUTIF
5 01 \IERClIANTABILITY AUD tlTNl SS TOR A SPICII IC PURPOSt
AI Tk K THI ON1 Y I AH TtRM OrTHIS WAKKAUTY
This Warranty gives you specific legal rights, and you may also have other rights which vary from
state to state. Some states do not allow the exclusion or limitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply to you. Some states do not allow
limitation
on how long an implied warranty lasts, so the above limitation may not apply toyou.
Makita Corporation
3-11 -8, Sumiyoshi-cho,
Anjo, Aichi
446-8502 Japan
884114 - 063
PRINTED IN JAPAN
1997 - 12 - N