Makita DA4030 User manual

Angle Drill
Drillingcapacities
Wood
Model
Steel
Auger-bit Self-feed bit Hole saw
1 I
13 mm (1/2") MODEL DA4030
13 mm (1/2") MODEL DA4031 2-speed
No load Overall Net
'peed length weight
(RPMI
INSTRUCTION MANUAL
DAa030
High
DA4031
-
Low
DA4031
417 rim
38 mm 65" ~ 13 ,1/2,,) mrn 1,~00/min ("""6'" kg
( 1 ~ 1/2 ") (2-9/16") 0491 mm (10 6 lbsi
( 1 9-3/8 " I
65 mm
1.200/mln 462 mm
38 mm i2-9/16"1 152 mm 13 mm (18-3/16"1 5 6 kg
il-l/Z"l
18mm (6") i 1 /2 "I -536 rnrn (123 lbsl
300/min I2 1-1 /8" I
(4-5/8")
SPECIFICATIONS

GENERAL SAFETY RULES USA0021
(For All Tools)
WARNING! Read and understand all instructions. Failure
tofollow all instructions listed below, may result
in electric
shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
Work Area
1. Keep your work area cleanand well lit. Cluttered benches and dark areas invite
accidents.
2. Donotoperate powertools in explosiveatmospheres, such as inthe presence
of flammable liquids, gases, or dust. Power tools create sparks which may
ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
Electrical Safety
4. Double Insulatedtools are equipped witha polarized plug(oneblade iswider
than the other.) This plug will
fit in a polarized outlet only one way. If the
plug does not fit fully in the outlet, reverse the plug. If
it still does not fit,
contact a qualified electrician to install a polarized outlet.
Do not change
the plug in any way. Double insulation
H eliminates the need for the three
wire grounded power cord and grounded power supply system.
5. Avoid body contact withgrounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is
grounded.
6. Donot expose power tools torain or wet conditions. Water entering a power
tool
will increase the risk of electric shock.
7. Do not abuse the cord. Never use the cordto carry the tools or pullthe plug
from an outlet. Keep cord away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords increase the risk of
electric shock.
8. Whenoperating a powertool outside, use an outdoor extension cordmarked
"W-A' or "W." These cords are rated for outdoor use and reduce the risk
of electric shock.
Personal Safety
9. Stay alert, watch what you aredoing andusecommonsense whenoperating
a power tool. Do not use tool while tired or under the influence of drugs,
alcohol, or medication.
A moment of inattention while operating power tools
may result in serious personal injury.
IO. Dressproperly. Donot wear loose clothing or jewelry. Contain longhair. Keep
your hair, clothing, and glovesaway from movingparts. Looseclothes, jewelry
or long hair can be caught in moving parts.
2

11. Avoid accidental starting. Be sure switch is off before plugging in. Carrying
tools withyour finger onthe switchor plugging
in tools that have theswitch
on invites accidents.
12. Remove adjusting keys or wrenches before turning the tool on. A wrench
or a key that
is left attachedtoa rotatingpart of thetool mayresult in personal
i nj u r y.
13. Donotoverreach.Keep properfootingand balanceat alltimes. Proper footing
and balance enables better control of the tool
in unexpected situations.
14. Use safety equipment. Always wear eye protection. Dust mask, non-skid
safety shoes, hard hat, or hearing protection must be used for appropriate
conditions.
Tool Use and Care
15. Use clamps or other practical way to secure and support the workpiece to
a stable platform. Holdingthe work by handor againstyour body is unstable
and may lead to
loss of control.
16. Do notforce tool. Use the correct toolfor your application. The correct tool
will do the job better and safer at the rate for which
it is designed.
17. Do not use tool if switch does not turn it on or off. Any tool that cannot
be controlled
with the switch is dangerous and must be repaired.
18. Disconnect the plugfrom the power source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk
of starting the tool accidentally.
19. Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
20. Maintain tools with care. Keep cutting tools sharp and clean. Properly
maintained tools, with sharp cutting edges are less likely to
bind and are easier
to control.
21. Check for misalignment or binding of moving parts, breakage of parts, and
any other condition that may affect the tools operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly
maintained tools.
22. Use only accessories that are recommendedby the manufacturer for your
model. Accessories that may be suitable for one tool, maybecome hazardous
when used on another tool.
SERVICE
23. Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result
in a risk of
injury.
24. When servicing a tool, use only identical replacement parts. Follow
instructions
in the Maintenance section of this manual. Useof unauthorized
partsor failure tofollow Maintenance Instructionsmaycreate a risk
of electric
shock or injury.
3

usBoo1-1
SPECIFIC SAFETY RULES
1. Holdtool by insulatedgrippingsurfaceswhen performingan operation
where the cutting tools may contact hidden wiring or its own cord.
Contact
with a "live" wire will make exposed metal parts of the tool
"live" andshockthe operator.
2. Always besure you have a firm footing. Be sure no one is belowwhen
usingthe tool inhighlocations.
3. Holdthe toolfirmly.
4. Keephandsawayfrom rotating parts.
5. Do not leavethe tool running.Operatethe tool only when hand-held.
6. Do not touchthe drill bit or the workpiece immediatelyafter operation;
they may beextremelyhot andcouldburnyour skin.
SAVE THESE INSTRUCTIONS.
SYMBOLS
The followings show the symbols used for tool.
v .................................... volts
A .................................... amperes
Hz .................................... herts
% .................................... alternatingcurrent
n, .................................... no load speed
............ Class II Construction
.. Jmin ................................... revolutionsor reciprocation per minute
4

FUNCTIONAL DESCRIPTION
Switch action
CAUTION:
Before plugging inthe tool, always check to see that the switch trigger actuates properly
and returns to the
“OFF” position when released.
To start the tool, simply pullthe switch trig-
ger. Releasethe trigger to stop.
- Switch trigger
Reversing switchaction
CAUTION:
*Always checkthe direction
of rotation beforeoperation.
*Use the reversing switch only after the tool comes
to a complete stop. Changing the
direction
of rotation before the tool stops maydamagethe tool.
This tool has a reversing switch to changethe direction
of rotation. Depress the reversing
switch leverfrom the A side for clockwise rotation or from the
B side for counterclockwise
rotation.
Reversing switch lever
A side
for clockwise
0 side
for counterclockwise
5

Speed change (For ModelDA4031)
CAUTION:
*Use the speed change knob only after the tool comes to
a completestop. Changingthe
tool speed before the tool stops may damagethe tool.
*Always set the speed change knob carefully intothe correct position.If you operate the
tool with the speed change knob positioned half-way between the position
1 and the
position
2, the tool may be damaged.
Two speed rangescan be pre-selectedwith
the speed change knob. Depress the lock
button and turn the speed change knob
so
that the pointer pointsto the position 1 or
position
2.
Position 1 : 300/min.
Position2: 1,20O/min.
Speed changeknob
Torque limiter(For ModelDA4031)
The torque limiter will actuate when a certain torque level is reached (for lower speed
setting: position 1).The motor
will disengage from the output shaft. When this happens,
the bit will stop turning.
Switch handle mountingpositions
The switch handle can be rotatedto either
90" left or right to fit your work needs.
First, unplugthe tool. Press the lock button
and rotate the handle until the
A mark on
the lock button is aligned with that on the
motor housing. The handlewill be locked in
that position.
Motor housing - ?A mark
6

ASSEMBLY
Installingside grip (auxiliaryhandle)
CAUTION
*Always be sure that the tool is switched off
and unplugged before installingor removing
*Always besure that the side grip is installed securely
Screw the side grip on the tool securely
The side grip can be installed
on either side
of the tool
the side grip
Side grip
I
Spade grip
The spade grip can be installed in any positionas shown inthe figure To change the posi-
tion, loosen the hex bolts (bothsides) with
a hex wrench and turn the spade grip to the
desired position Then tighten the hex bolts securely After reposition the grip. return the
hex wrench to the wrench holder
Spade gr
M
CAUTION:
*Do not fix the spade grip beyond the limits of the arrow. Be cautious that your hand is
not caught inthe grip. Keep the handaway from the drill chuck. They can leadto serious
accidents.
*Always be sure that the hex bolts(bothsides)of the spade grip are tightenedsecurely.
7

Installing or removing drill bit
CAUTION:
Always be sure that the tool is switched off and unplugged before installing or removing
the bit.
To installthe bit, place it inthe chuck as far
as
it will go. Tighten the chuck by hand.
Place the chuck key in each
of the three
holes and tighten clockwise. Be sure to
tighten all three chuck holes evenly.
To
removethe bit, turn the chuck key counter-
clockwise injust one hole, then loosen the
chuck by hand.
After usingthe chuck key, be sure to return
itto the original position.
I
Chuck key 1
8

OPERATION
Holding tool
CAUTION:
This is a powerfultool. Hightorque is developed and it is importantthat the tool shouldbe
securely heldand properlybraced.
Grasp the handle with one hand and the spade grip with the other hand.When drilling
a
large hole with a self-feedbit, etc., the side grip (auxiliary handle) should be used as a
brace to maintainsafe controlof the tool.
When drilling action is forward (clockwise),the tool should be braced to prevent a
counterclockwisereactionif the bit should bind. When reversing, bracethe tool to prevent
a clockwise reaction. If the bit must be removed from a partially drilled hole, be sure the
tool is properlybraced before reversing.
Forward
I"
Drilling in forward
bit turns clockwise
Reverse
e Reversing bit turns
counterclockwise
9

Operation
CAUTION:
*There is
a tremendous force exerted on the tool/bit at the time of hole breakthrough.
Holdthe tool firmly and exert care when the bit begins to break through the workpiece.
*A stuck bit can be removed simply by setting the reversing switch to reverse rotation in
order to backout. However, the tool may back out abruptly
if you do not holdit firmly.
aPressingexcessively
on thetool will not speed upthe drilling. Infact, this excessive pres-
sure will only serve to damage the tip of your bit, decrease the tool performance and
shorten the service life
of the tool.
*Always secure small workpiece in avise or similar holddowndevice
*Avoid drilling in material that you suspect contains hidden nails or other things that may
causethe bitto bind
or break.
*Drilling inwood
When drilling in wood, the best results are obtained with wood drills equipped with a
guide screw.The guide screw makesdrillingeasier by pulling the bit into the workpiece.
To prevent the bit from slipping when starting
a hole, makean indentation with a center-
punch and hammer at the point to be drilled. Placethe point
of the bit in the indentation
and startdrilling.
Use
a cutting lubricant when drilling metals. The exceptions are iron and brass which
should be drilled dry.
*Drilling in metal
10

MAINTENANCE
CAUTIO N :
Always be sure that the tool is switched off and unplugged beforeattemptingto perform
inspectionor maintenance.
Replacingcarbon brushes
Remove and check the carbon brushes
regularly.Replacewhen they wear downto
the limit mark. Keep the carbon brushes
clean and free to slip
in the holders. Both
carbon brushes should be replaced
at the
same time. Use only identical carbon
brushes.
Use
a screwdriver to remove the brush
1
holder caps. Take out the worn carbon
brushes, insert the new ones and secure
the brush holder caps.
I
Brushholder cap
To maintainproduct SAFETY and RELIABILITY,repairs, any other maintenance or adjust-
mentshould be performedby MakitaAuthorized or Factory Service Centers, always using
Makita replacementparts.
11

ACCESSORIES
CAUTION:
These accessoriesor attachments are recommended for use with your Makita tool specified in this
manual. The use of any other accessoriesor attachments might present a risk,of injury to persons.
The accessoriesor attachments should be used only in the properand intended manner.
Chuck key Hex wrench
Plastic carryingcase
12

WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
constructionactivitiescontainschemicalsknown [to the Stateof California]to
cause cancer, birth defects or other reproductive harm. Some examples
of
these chemicalsare:
0 Leadfrom lead-based paints,
Crystalline silica from bricks and cement and other masonry products, and
Arsenic and chromiumfrom chemically-treatedlumber.
Your risk from these exposuresvaries, depending on how often you do this
type of work.
To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masksthat are speciallydesignedto filter out microscopicparticles.
[_
MAKITA LIMITED ONE YEAR WARRANTY
Warranty Policy
t,very Makitr roo1 is thoroughly inspected and tested before leaving the factory. It is warranted to
he free
of defects from worhnanship and materials for lhe penod of ONE YkAR from the daw 01
original purchase. Should any trouble develop during this one-year period. return the COMPLETE
tool. freight prepaid, toone of Makita’s Factory or Authorized Service Centers. If inspection shows
the trouble
is caused by defective urorkmanship or matenal. hlakita wlll repair (or at our option.
replace) without charge
This Warranty doesnot apply where
e repairs have been made or attempted by others:
e repairs are required because of normal wear and tear
e The tool has been abused. misused or improperly maintained.
e alterations have been made to the tool
IN NO EVFNT SHALL MAKITA
Bt LIABLE FOR ANY INDIRLCT, INClDt NTAL OR CON-
SEQUtNTlAL DAMAGES FROM THtSALE OR USF Of THE PRODUCT THIS DISCLAIMER
i APPLIES BOTH DURING AND AFTER THE TERM OFTHIS WARRANTY
MAKITA DISCLAIMS LlABlLlTY FOR ANY IMPLIED WARRANTIES. INCLUDING IMPLIED
WARRANTIES OF “MERCHANTABILITY” AND “FITNESS FOR A SPECIFIC PURPOSE,”
AFTER THEONE-YEARTERM OF
THIS WARRANTY.
This Warranty gives you specitic legal nghts. and you may also have other rights which vary from
state to state. Some states
do not allow the exclusion or hmitation of incidental or consequential
damages,
so the above limitation or exclusion may not apply lo you. Some states do not allow
ti limitation on how long an implied warranty lasts. so the above limitation may not apply to you.
Makita Corporation
3-1 1-8, Sumiyoshi-cho,
Anjo, Aichi, 446-8502 Japan
884396A067
PRINTED INJAPAN
200 1 -9N