Makita TD021D User manual

1
ENGLISH (Original instructions)
INSTRUCTION MANUAL
WARNING:
For your personal safety, READ and UNDERSTAND before using.
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Cordless Impact Driver
TD021D
010323

2
ENGLISH (Original instructions)
SPECIFICATIONS
Model TD021D
Machine screw 3 mm - 8 mm
Standard bolt 3 mm - 8 mm
High tensile bolt 3 mm - 6 mm
Capacities
Coarse thread 22 mm - 45 mm
No load speed (min-1) 0 - 2,300
Impacts per minute 0 - 3,000
Straight type 282 mm
Overall length Pistol type 227 mm
Net weight 0.54 kg
Rated voltage D.C. 7.2 V
• Due to our continuing programme of research and development, the specifications herein are subject to change without notice.
• Specifications and battery cartridge may differ from country to country.
• Weight, with battery cartridge, according to EPTA-Procedure 01/2003
END004-3
Symbols
The following show the symbols used for the equipment.
Be sure that you understand their meaning before use.
･Read instruction manual.
･Only for EU countries
Do not dispose of electric equipment
together with household waste material!
In observance of European Directive
2002/96/EC on waste electric and
electronic equipment and its
implementation in accordance with
national law, electric equipment that
have reached the end of their life must
be collected separately and returned to
an environmentally compatible
recycling facility.
ENE033-1
Intended use
The tool is intended for screw driving in wood, metal and
plastic.
ENG102-3
Noise
The typical A-weighted noise level determined according
to EN60745:
Sound pressure level (LpA) : 83 dB(A)
Sound power level (LWA) : 94 dB(A)
Uncertainty (K) : 3 dB(A)
Wear ear protection
ENG205-2
Vibration
The vibration total value (tri-axial vector sum)
determined according to EN60745:
Work mode : impact tightening of fasteners of the
maximum capacity of the tool
Vibration emission (ah) : 6.5 m/s2
Uncertainty (K) : 1.5 m/s2
ENG901-1
• The declared vibration emission value has been
measured in accordance with the standard test
method and may be used for comparing one tool
with another.
• The declared vibration emission value may also be
used in a preliminary assessment of exposure.
WARNING:
• The vibration emission during actual use of the
power tool can differ from the declared emission
value depending on the ways in which the tool is
used.
• Be sure to identify safety measures to protect the
operator that are based on an estimation of
exposure in the actual conditions of use (taking
account of all parts of the operating cycle such as
the times when the tool is switched off and when it
is running idle in addition to the trigger time).
ENH101-13
For European countries only
EC Declaration of Conformity
We Makita Corporation as the responsible
manufacturer declare that the following Makita
machine(s):
Designation of Machine:
Cordless Impact Drive
r
Model No./ Type: TD021D

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are of series production and
Conforms to the following European Directives:
98/37/EC until 28th December 2009 and then with
2006/42/EC from 29th December 2009
And are manufactured in accordance with the following
standards or standardised documents:
EN60745
The technical documentation is kept by our authorised
representative in Europe who is:
Makita International Europe Ltd,
Michigan, Drive, Tongwell,
Milton Keynes, MK15 8JD, England
19th March 2009
000230
Tomoyasu Kato
Director
Makita Corporation
3-11-8, Sumiyoshi-cho,
Anjo, Aichi, JAPAN
GEA006-2
General Power Tool Safety
Warnings
WARNING Read all safety warnings and all
instructions. Failure to follow the warnings and
instructions may result in electric shock, fire and/or
serious injury.
Save all warnings and
instructions for future reference.
The term "power tool" in the warnings refers to your
mains-operated (corded) power tool or battery-operated
(cordless) power tool.
Work area safety
1. Keep work area clean and well lit. Cluttered or
dark areas invite accidents.
2. Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
3. Keep children and bystanders away while
operating a power tool. Distractions can cause
you to lose control.
Electrical safety
4. Power tool plugs must match the outlet. Never
modify the plug in any way. Do not use any
adapter plugs with earthed (grounded) power
tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
5. Avoid body contact with earthed or grounded
surfaces such as pipes, radiators, ranges and
refrigerators. There is an increased risk of
electric shock if your body is earthed or grounded.
6. Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
7. Do not abuse the cord. Never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or
moving parts. Damaged or entangled cords
increase the risk of electric shock.
8. When operating a power tool outdoors, use an
extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
electric shock.
9. If operating a power tool in a damp location is
unavoidable, use a ground fault circuit
interrupter (GFCI) protected supply. Use of an
GFCI reduces the risk of electric shock.
Personal safety
10. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired or
under the influence of drugs, alcohol or
medication. A moment of inattention while
operating power tools may result in serious
personal injury.
11. Use personal protective equipment. Always
wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or
hearing protection used for appropriate conditions
will reduce personal injuries.
12. Prevent unintentional starting. Ensure the
switch is in the off-position before connecting
to power source and/or battery pack, picking
up or carrying the tool. Carrying power tools
with your finger on the switch or energising power
tools that have the switch on invites accidents.
13. Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may
result in personal injury.
14. Do not overreach. Keep proper footing and
balance at all times. This enables better control
of the power tool in unexpected situations.
15. Dress properly. Do not wear loose clothing or
jewellery. Keep your hair, clothing, and gloves
away from moving parts. Loose clothes,
jewellery or long hair can be caught in moving
parts.
16. If devices are provided for the connection of
dust extraction and collection facilities,
ensure these are connected and properly used.
Use of dust collection can reduce dust-related
hazards.

4
Power tool use and care
17. Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at the
rate for which it was designed.
18. Do not use the power tool if the switch does
not turn it on and off. Any power tool that cannot
be controlled with the switch is dangerous and
must be repaired.
19. Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
20. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions to
operate the power tool. Power tools are
dangerous in the hands of untrained users.
21. Maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. If damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
22. Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
23. Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the power
tool for operations different from those intended
could result in a hazardous situation.
Battery tool use and care
24. Recharge only with the charger specified by
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire
when used with another battery pack.
25. Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and fire.
26. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery
terminals together may cause burns or a fire.
27. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If
liquid contacts eyes, additionally seek medical
help. Liquid ejected from the battery may cause
irritation or burns.
Service
28. Have your power tool serviced by a qualified
repair person using only identical replacement
parts. This will ensure that the safety of the power
tool is maintained.
29. Follow instruction for lubricating and
changing accessories.
30. Keep handles dry, clean and free from oil and
grease.
GEB054-1
CORDLESS IMPACT DRIVER
SAFETY WARNINGS
1. Hold power tool by insulated gripping
surfaces, when performing an operation where
the fastener may contact hidden wiring.
Fasteners contacting a "live" wire may make
exposed metal parts of the power tool "live" and
could give the operator an electric shock.
2. Always be sure you have a firm footing.
Be sure no one is below when using the tool in
high locations.
3. Hold the tool firmly.
4. Wear ear protectors.
SAVE THESE INSTRUCTIONS.
WARNING:
DO NOT let comfort or familiarity with product
(gained from repeated use) replace strict adherence
to safety rules for the subject product.
MISUSE or failure to follow the safety rules stated in
this instruction manual may cause serious personal
injury.
ENC007-4
IMPORTANT SAFETY
INSTRUCTIONS
FOR BATTERY CARTRIDGE
1. Before using battery cartridge, read all
instructions and cautionary markings on (1)
battery charger, (2) battery, and (3) product
using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively
shorter, stop operating immediately. It may
result in a risk of overheating, possible burns
and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical
attention right away. It may result in loss of
your eyesight.

5
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any
conductive material.
(2) Avoid storing battery cartridge in a
container with other metal objects such as
nails, coins, etc.
(3) Do not expose battery cartridge to water
or rain.
A battery short can cause a large current
flow, overheating, possible burns and
even a breakdown.
6. Do not store the tool and battery cartridge in
locations where the temperature may reach or
exceed 50 ﾟC (122 ﾟF).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn
out. The battery cartridge can explode in a fire.
8. Be careful not to drop or strike battery.
9. Do not use dropped or struck battery.
SAVE THESE INSTRUCTIONS.
Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged.
Always stop tool operation and charge the
battery cartridge when you notice less tool
power.
2. Never recharge a fully charged battery
cartridge.
Overcharging shortens the battery service life.
3. Charge the battery cartridge with room
temperature at 10 ﾟC - 40 ﾟC (50 ﾟF - 104 ﾟF).
Let a hot battery cartridge cool down before
charging it.
FUNCTIONAL DESCRIPTION
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before adjusting or
checking function on the tool.
• Always switch off the tool before insertion or
removal of the battery cartridge.
Installing or removing battery cartridge
1
2
010324
• To remove the battery cartridge, withdraw it from
the tool while pressing the buttons on both sides of
the cartridge.
• To insert the battery cartridge, align the tongue on
the battery cartridge with the groove in the housing
and slip it into place. Always insert it all the way
until it locks in place with a little click. If not, it may
accidentally fall out of the tool, causing injury to
you or someone around you.
• Do not use force when inserting the battery
cartridge. If the cartridge does not slide in easily, it
is not being inserted correctly.
Lock lever
1
2
010325
When the lock lever is in the locked position , the
switch cannot be actuated.
When the lock lever is in the unlocked position , the
switch can be actuated.
Switch action
CAUTION:
• Before inserting the battery cartridge into the tool,
always check to see that the switch actuates
properly and returns to the "OFF" position when
released.
1
2
010374
To start the tool, first move the lock lever to the unlocked
position to release the switch lever.
1. Lock lever
2. Switch
1. Lock lever
2. Switch
1. Button
2. Battery
cartridge

6
1
A
BA
B
010329
And then turn the switch to A side for clockwise rotation
or to B side for counterclockwise rotation.
Tool speed is increased by increasing rotation force on
the switch. Release the switch to stop.
CAUTION:
• Always check the direction of rotation before
operation.
• Change the direction only after the tool comes to a
complete stop. Changing the direction of rotation
before the tool stops may damage the tool.
• When not operating the tool, always set the lock
lever in the locked position .
Lighting up the front light
CAUTION:
• Do not look in the light or see the source of light
directly.
1
2
010326
To start the tool, first move the lock lever to the released
position to release the switch.
1
A
BA
B
010329
To put on the light only, rotate the switch to the A or B
side a little.
To not only put on the light but also start the tool rotate
the switch to the A or B side more.
Release the switch to stop the lamp and tool.
NOTE:
• Use a dry cloth to wipe the dirt off the lens of lamp.
Be careful not to scratch the lens of lamp, or it may
lower the illumination.
ASSEMBLY
CAUTION:
• Always be sure that the lock lever is in the locked
position mark and the battery cartridge is
removed before carrying out any work on the tool.
Installing or removing driver bit or socket bit
004521
Use only the driver bit or socket bit shown in the figure.
Do not use any other driver bit or socket bit.
For European and North & South American
countries, Australia and New Zealand
A=12mm
B=9mm
Use only these type of bit. Follow the
procedure (1).
(Note) Bit-piece is not necessary.
006348
For other countries
To install these types of bits, follow
the procedure (1).
(Note) Makita bits are these types.
To install these types of bits, follow
the procedure (2).
(Note) Bit-piece is necessary for
installing the bit.
A=17mm
B=14mm
A=12mm
B=9mm
006349
1. Switch
1. Lock lever
2. Light
1. Switch

7
12
007509
1. To install the bit, pull the sleeve in the direction of
the arrow and insert the bit into the sleeve as far
as it will go. Then release the sleeve to secure the
bit.
123
007510
2. To install the bit, pull the sleeve in the direction of
the arrow and insert the bit-piece and bit into the
sleeve as far as it will go. The bit-piece should be
inserted into the sleeve with its pointed end facing
in. Then release the sleeve to secure the bit.
To remove the bit, pull the sleeve in the direction of the
arrow and pull the bit out firmly.
NOTE:
• If the bit is not inserted deep enough into the
sleeve, the sleeve will not return to its original
position and the bit will not be secured. In this case,
try re-inserting the bit according to the instructions
above.
OPERATION
1
2
010330
The tool can be used in two ways; a straight type and a
pistol type which is selectable according to the
conditions of workplace and screwdriving.
CAUTION:
• When bending the tool to use in the pistol type or
straightening to use in the straight type, do not hold
the bendable part of the tool. Failure to do so may
cause your hand and fingers to be pinched and
injured by this part.
Hold the tool firmly and place the point of the driver bit in
the screw head. Apply forward pressure to the tool to the
extent that the bit will not slip off the screw and turn the
tool on to start operation.
The proper fastening torque may differ depending upon
the kind or size of the screw/bolt, the material of the
workpiece to be fastened, etc. The relation between
fastening torque and fastening time is shown in the
figures.
1. Straight type
2. Pistol type
1. Bit
2. Bit-piece
3. Sleeve
1. Bit
2. Sleeve

8
20
(204)
15
(153)
10
(102)
5
(51)
0 1.0 2.0 3.0
M8
M6
Standard bolt
N m
Fastening torque
Fastening time S)
Proper fastening torque
(kgf cm)
(
(M8)
(M6)
007517
20
(204)
15
(153)
10
(102)
5
(51)
0 1.0 2.0 3.0
M6
High tensile bolt
N m
Fastening torque
Fastening time S)
Proper fastening torque
(kgf cm)
(
(M6)
007518
NOTE:
• Use the proper bit for the head of the screw/bolt
that you wish to use.
• Hold the tool pointed straight at the screw.
• If you tighten the screw for a time longer than
shown in the figures, the screw or the point of the
driver bit may be overstressed, stripped, damaged,
etc. Before starting your job, always perform a test
operation to determine the proper fastening time
for your screw.
The fastening torque is affected by a wide variety of
factors including the following. After fastening, always
check the torque with a torque wrench.
1. When the battery cartridge is discharged almost
completely, voltage will drop and the fastening
torque will be reduced.
2. Driver bit or socket bit
Failure to use the correct size driver bit or socket
bit will cause a reduction in the fastening torque.
3. Bolt
• Even though the torque coefficient and the
class of bolt are the same, the proper
fastening torque will differ according to the
diameter of bolt.
• Even though the diameters of bolts are the
same, the proper fastening torque will differ
according to the torque coefficient, the class of
bolt and the bolt length.
4. The manner of holding the tool or the material of
driving position to be fastened will affect the
torque.
Using the tool as a hand screwdriver
010331
Switch off the tool.
Move the lock lever to the locked position
Turn the tool.
NOTE:
• Use the tool with a fastening torque less than 12.5
Nm.
• This use is convenient for checking the
screwdriving.
• Do not use the tool for work requiring excessive
force, such as tightening bolt M10 or bolts greater
than M10 or removing rusted screws.
MAINTENANCE
CAUTION:
• Always be sure that the tool is switched off and the
battery cartridge is removed before attempting to
perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY, repairs,
any other maintenance or adjustment should be
performed by Makita Authorized Service Centers,
always using Makita replacement parts.

9
ACCESSORIES
CAUTION:
• These accessories or attachments are
recommended for use with your Makita tool
specified in this manual. The use of any other
accessories or attachments might present a risk of
injury to persons. Only use accessory or
attachment for its stated purpose.
If you need any assistance for more details regarding
these accessories, ask your local Makita Service Center.
• Phillips bit
• Socket bit
• Soft carrying case
• Bit piece
• Makita genuine battery and charger

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Makita Corporation Anjo, Aichi, Japan
884926A228