MAKS 4M PPB30 User manual

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
Operation manual
© 2016 Maks 4M OOD, All rights reserved.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
„MAKS 4M“ OOD
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street
Bulgaria
E-mail: [e-mail]
tel.:[phone]
Technical support
[phone]
[e-mail]
We have taken all possible measures to guarantee the accuracy and completeness of the present
documentation. Since we cannot exclude the possibility for an error, we will be grateful if you share your
suggestions or any further information, which could improve this documentation.
Email: [e-mail]
We would also like to point out that the software and hardware terminology, as well as the
proprietary trademarks, used and/or mentioned in this manual, are generally copyright protected.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
1. Notes related to the documentation
Always keep this documentation safe!
This documentation is part of the product. For this reason, keep safe the documentation for the entire period of
operation of the product. Hand over the documentation to any subsequent user. Make sure that the documentation will be
supplemented by remarks and additional documents concerning any upgrade or modification introduced.
1.1. Documentation validity
This documentation is applicable only for the pellet burner with programmable electronic controller model:
Table 1: Variants
Item Number/Variant
Designed for
PPB50
For pellet burner 50kW
PPB30
For pellet burner 30kW
PPB20
For pellet burner 20kW
Validity of the documentation for the mentioned variants:
Unless otherwise specified, the information in this documentation is valid for the mentioned variants.
Pellet burner PPB20/3 0 /5 0 must be installed and operated in compliance with this instruction
Follow the instruction for operation of the pellet burner and the system is was integrated to!
In addition to the present instruction You must observe the requirements for operation, specified in the pellet
burner manufacturer instruction.
1.2. Copyright
This instruction, including all figures and illustrations are copyright protected. Any reproduction,
translation, as well as any electronic supplementing or photo-technical addition or backing up (such as
photo-copying) can only be done upon written permission.
1.3. Symbols
Hazard of injury
Designates high risk and hazardous situations, which if not avoided, could result in severe injury or death.
Electric shock hazard!
Designates high risk and hazardous situations, which if not avoided, could result in severe injury or death.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
Injury hazard!
Designates high risk and hazardous situations, which if not avoided, could result in severe injury or death.
Injury hazard!
Designates low risk and potentially hazardous situations, which if not avoided, could result in light or medium
injuries.
Property damage hazard!
Designates potentially hazardous situation, which if not avoided can lead to property damage!
Electrostatic discharge property damage hazard!
Designates potentially hazardous situation, which if not avoided can lead to property damage.
2. Important notes!
Тоз и section contains summed-up information from the general requirements and safety guidelines for each of the
following sections. We recommend that you make yourselves familiar and diligently follow the safety guidelines in order to
preserve your life and health and prevent any damage to the devices.
2.1. Legal framework
4 Modifications
Maks 4M OOD reserves its right to introduce any kind of modifications and revisions, aiming at improving the
performance and technical progress. All third party products shall be mentioned without reference to their patented rights
and thus, any presence of ones is possible.
5 Personnel qualification
All actions, related to installation, cabling and programming of PPB pellet burner must be performed by qualified
specialists with the required expertise. Such specialists must be familiar with the specifics of the device and the applicable
national standards.
6 Using PPB20/30/50 pellet burner in compliance with the applicable
provisions.
PPB pellet burner is designed for building-in and may not be used without performing the additional actions in order
to comply with the operating regional and national standards.
The pellet burner is capable of receiving and processing discrete and analogue signals, and issuing control commands
to the actuating mechanisms and transmit data to devices of higher hierarchical level within the control system.
It has been designed to integrate water heating boilers. No protection has been provided against injuries of limbs, or
ingress of dirt and water. Unless otherwise specified, usage of the burner in dusty and humid environments shall be
forbidden.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
7 Technical state of devices
The pellet burner comes with factory pre-configured hardware and software, which meet individual requirements.
Maks 4M OOD shall not be held liable in cases of unauthorized modification to the controller’s hardware or software, as well
as in case of its use not as intended.
Please, send your inquiries for modifications or for new hardware and software directly to the manufacturer, Maks
4M OOD.
2.2. Safety tip (precaution)
The following precautions must be taken into account during installation and operation of PPB pellet burner:
Do not operate the device, when it’s energized!
All sources of power supply to the device must be switched off and disconnected before performing any installation,
repair or correction work!
Installation of the pellet burner!
Burner installation must be done by specialized qualified personnel following all instructions and potential local
provisions in compliance with the good technical practice rules.
The location for installation and the method for connection of the burner must be carefully selected, in compliance
with all safety guidelines.
Servicing the burner must be done by an adult person that is familiar with the operation conditions. The burner may
not be used by children less than 8 years old or people with limited physical, sensory or mental capacities, or ones with
insufficient experience and knowledge, unless these are supervised or instructed concerning the safe use of the device and
understand the potential hazards. Children must not be allowed to play with this device. Unsupervised children may not
perform cleaning or servicing of the device.
Replacement of malfunctioning or defective burners!
Replacement of defective or malfunctioning devices (as a result from improper operation, or improper installation
cannot be provided.
Protect the device against substances of seeping or insulation properties!
Never attempt to modify the burner! Usage of liquid kindling is forbidden! It is absolutely forbidden to bring readily
flammable and volatile liquids into the room where the burner is operating.
Use only approved detergents for cleaning!
Use dry compressed air or ethanol soaked cloth to clean all sticky contacts.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
Safe distances!
Install away from flammable objects! Safe distances, which must be observed during installation of burners, stoves,
boilers and flue pipes must be minimum of 200 mm, in case there are materials with flammability class А, В, С1 nearby and
minimum of 400 mm in case there are materials with flammability class С3 nearby.
Do not allow wrong connections!
Do not allow wrong connection of inputs, outputs and power supply, as this can damage the device.
Avoid electrostatic discharge!
The controller is equipped with devices, which can be damaged by electrostatic discharges caused by
accidental touch. Please, make yourselves familiar with the requirements for safety in cases of electrostatic
discharge of the standard EN 61340-5-1/ -3.
Use of pellets!
The burner is designed to burn only wood pellets class А2 and А1 according to „BDS EN ISO 17225-2:2014
Solid biofuels. Fuel classes and specifications. Part 2: Graded wood pellets” with ash contents up to 1.5%, without
contents of chemically treated and recycled wood.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
3. Description of the device
Smart pellet controller (SPC) for PPB20, PPB30, PPB50 is a multi-functional electronic controller, which is integral
part of the common system for control and automation „Smart Home”. It is designed to perform flexible control of complex
systems of actuating mechanisms and devices, by means of reading and analysis of all incoming input signals following
dedicated pre-set algorithms. All necessary sensors and mechanisms are connected directly to it. The opportunity for
communication between controllers and devices from Smart Ctrl-V1 series, virtually makes it possible to take the readings
analysing and controlling of any type of systems and installations. Smart Ctrl-V1 series controller is based on processing
solution allowing installation of basic software for running algorithms within a pre-set task. The option to update the system
at any moment, allows optimization of the algorithms and addition of new functionalities.
The access to the options of the controller is provided by a display of Smart D-V1 series and a computer using
specialized software, and furthermore, over the Internet depending on the connection method selected (WI-FI or 3G) using
remote server.
Thanks to the convenient menus specially developed according to the set requirements, adjustment of all operating
parameters Smart Ctrl-V1, can easily be customised to all requirements and systems.
Electronic controller
This is a multifunctional electronic micro-processor controller, which runs algorithm for control of pellet boiler /
stove / burner. The particular application of the controller is determined by the type/version of the configuration file pre-
programmed in the memory.
The controller configuration is implemented by adjustment of the process parameters. The setting can be done using
the user-friendly menu of the display or by means of specialized software, installed on the computer.
The controller can be integrated in pellet boilers / stoves / burners, which have the following actuating mechanisms:
•Feeding auger
•Dosing auger
•Combustion air fan
•Flue gas fan
•Purge fan
•Lighter (heater) with heating capacity up to 1,5kW;
•Circulation pump, heating
•Circulation pump/three-way valve, domestic hot water
*All outputs of the controller can be pre-configured in compliance with the particular technical solution of the manufacturer,
via installation of dedicated firmware.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
Functionality:
The controller provides:
Preliminary purging /cleaning/ of the firebox
Control of flame put-out
Process control of burning intensity.
Visual and acoustic signalling for running the program, visualized on a bright display including text and graphics.
Option for control of external devices
Control in case of faulty fan
Control in case of broken glass or open door
Control in case of flame flashback
Automatic control of the heating capacity in ON/OFF mode and three-stage modulation, with option for limiting
the heating capacity.
Automatic dosing of the fuel quantity;
Automatic activation of feeding /external/ auger
Adjustment of the combustion air
Integrated electrical circuit breaker
User interface:
The controller comes complete with operator panels SmartD-V1 and Smart-D T, which provide easy and user-
friendly control of stove and burner operation.
The display shows a good deal of information, represented by graphic symbols and text.
-Current time – time and date
-Accumulated alarm messages or connection with computer
-Water temperature in the heat exchanger
-Pre-set temperature
-Operation mode
-Current status
The operator panel has: SmartD-V1 - four physical buttons, and SmartDТ-V1 – four on-screen buttons for switching on and off
of the device, options for navigation within the menu and modification of parameters. In order to secure the controller
against unwanted actions, some of the main functions of the controller are accessible upon pressing and prolonged holding of
some the buttons or input of access password.
Detailed information is provided in the Instruction for operation - section 4. Operator panel.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
3.1. Specifications:
Description
Parameters
Heating capacity
10 ~50 kW
Consumption of pellets
P1
First stage
2 kg/h
P2
Second stage
7 kg/h
P3
Third stage
10 kg/h
Required electrical power for ignition
0,4 kW
Required electrical power for burning
0,1 kW
№
Description
Parameters
1.
Power supply:
230Vac +10% 50Hz
2.
Controller input power
<3W
3.
Real-time clock
RTC clock, calendar
4.
Accumulator battery, autonomy >2 years;
3V
5.
Maximum cross-section of connecting wires
2.5mm2
6.
Additional power supply for sensors
12V DC
7.
Serial interface connection (PC)
RJ 11(4p)
8.
Serial interface connection (Display)
RJ 11(6p)
9.
Sensor inputs
TC
Flue gase sensor
TC, type K), tmax=650°C
RT
Room thermostat
NTC 10kΩ/ON/OFF, tmax=150°C
IRS
Photo-resistive cell
type QRB1
RB
Backfire sensor
KSD250V - 70°C /1 0A
B
Water jacket temperature sensor
NTC 10kOhn tmax=150°C
DHW
Domestic hot water temperature sensor
NTC 10kOhn tmax=150°C
HALL
Encoder
Hall сензор
Pressure
Differential pressure transmitter
dP = -50 to+50 Pa
LED/PHT
Pellet level sensor (IR barrier capacitive sensor);
IR-LED/PHT
10.
Actuating mechanisms outputs
FM
Reserve (motor/ON/OFF/ etc.)
230V / 300W (exp 500W)
EGF
Fan
230V / 300W (exp 500W)
EXF
Auger external
230V / 300W (exp 500W)
FEED
Dosing auger
230V / 300W (exp 500W)
PUMP
Pump heating
230V / 300W (exp 500W)
DHWP
Pump DHW
230V / 300W (exp 500W)
CLE
Fan purging
230V / 300W (exp 500W)
ING
Heater
230V, max 1500W
* All outputs of the controller can be pre-configured in compliance with the particular technical solution by means of
installation of specialized firmware.

Operation manual MODEL PPB30
MAKS 4M OOD E-mail: [e-mail]
5100 Gorna Oryahovitsa, 4А Ivan Momchilov Street tel.:[phone]
3.2. Wiring diagram:
3.3. Options:
№
Description
1.
Operator panel
HMI/V1
2.
Sensor panel
Be150302
3.
Software
SPC/W/A/B
4.
Wi-Fi module
wi-fi
5.
GSM module
3G
6.
Communication cable to the USB port
USB Com
7.
Remote access
Data Server
8.
Mobile version
SPC/App
* connection of several simultaneously operating operator or sensor panels is possible.
** a wi-fi or 3G module to be installed at the operator panel is required for the connection to the Data Server.
*** only one wi-fi or 3G module can be integrated into one operator panel (sensor panel).