Manaras MSJ Quick guide


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



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

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

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













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TABLE OF CONTENTS
Installation Instructions............................................................................................................................................... 3
1 General Specifications and Dimensions.........................................................................................................................................................4
2 Door & Operator Hardware...............................................................................................................................................................................5
2.1 Delivery of Operator..................................................................................................................................................................................5
2.2 Hardware Supplied....................................................................................................................................................................................5
3 Operator Installation..........................................................................................................................................................................................6
3.1 Operator Mounting Options.......................................................................................................................................................................6
3.2 Operator Mounting Holes..........................................................................................................................................................................6
3.3 Sprockets, Spreader Bar and Drive Chain Installation.............................................................................................................................7
4 Operator Control Box........................................................................................................................................................................................8
5 Manual Hand Chain and Disconnect Chain.....................................................................................................................................................9
5.1 Installation.................................................................................................................................................................................................9
5.2 Operating Mode......................................................................................................................................................................................10
6 Limit Switches & Limit Cams: Adjustment & unctionality.........................................................................................................................11
6.1 Limit Switch Adjustments: Open and Close Cam Settings.....................................................................................................................11
6.2 Limit Switch Functionality........................................................................................................................................................................11
6.3 Limit Switch Adjustment Using Manual Hand Chain if applicable)........................................................................................................12
6.4 Limit Switch Adjustment Without Manual Hand Chain if applicable).....................................................................................................12
7 Electrical Wiring...............................................................................................................................................................................................13
7.1 Low Voltage Controls) and High Voltage Power) Connections............................................................................................................14
7.2 Main Power Supply Connection..............................................................................................................................................................14
7.3 Push-Button Control Station Connection................................................................................................................................................15
7.4 Monitored External Entrapment Protection Device Connection.............................................................................................................16
7.5 Optional Accessory Connections............................................................................................................................................................18
8 Electronic Control Board (ECB) – BOARD 070M..........................................................................................................................................21
8.1 General Layout........................................................................................................................................................................................21
8.2 On-Board LED Monitoring Status...........................................................................................................................................................22
8.3 Electronic Control Board ECB) Programming.......................................................................................................................................24
9 On-Board Radio Receiver...............................................................................................................................................................................28
9.1 Radio Receiver Components and Compatible Transmitting Devices.....................................................................................................28
9.2 On-Board Radio Receiver Programming Instructions............................................................................................................................28
9.3 Optional External Radio Receivers Ordered Separately)......................................................................................................................28
9.4 Radio Control Functions – 1 and 3-Button Transmitters.........................................................................................................................29
10 Operator Start-up.............................................................................................................................................................................................31
11 Clutch Adjustment...........................................................................................................................................................................................32
User Instructions........................................................................................................................................................ 33
1 Operation Instructions.....................................................................................................................................................................................33
2 Quick ix Instructions.....................................................................................................................................................................................34
Maintenance Instructions........................................................................................................................................... 35
1 Preventative Maintenance Schedule..............................................................................................................................................................35
1.1 Mechanical Inspection.............................................................................................................................................................................35
1.2 Electrical Inspection................................................................................................................................................................................36
1.3 Band Brake Maintenance........................................................................................................................................................................37
2 Troubleshooting Guide....................................................................................................................................................................................39
3 Electrical Drawings..........................................................................................................................................................................................41
3.1 1 Phase Operator with BOARD 070M....................................................................................................................................................41
3.2 3 Phase Operator with BOARD 070M....................................................................................................................................................42
3.3 External Wiring with BOARD 070M........................................................................................................................................................43
4 Mechanical Exploded Views and Replacement Components.....................................................................................................................44
4.1 MSJ General View...................................................................................................................................................................................44
4.2 MSJ Frame Assembly View....................................................................................................................................................................45
4.3 Opera Brake BRAKE 013).....................................................................................................................................................................46
4.4 Opera Control Box with BOARD 070......................................................................................................................................................47
4.5 Replacement Motors, Transformers, Solenoids and Resets..................................................................................................................48
Notes............................................................................................................................................................................ 49
Warranty...................................................................................................................................................................... 51
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

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
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
 
                        

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 
                      
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 
 

                              

    

 
 


       

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
 



4
1 General Specifications and Dimensions
SUPPLY VOLTAGE...............................115, 230 VAC single-phase, 208, 460, 575 VAC three-phase
CONTROL VOLTAGE............................24 VAC class 2 transformer, 2 amp fuse type ACG
MOTOR.................................................Continuous duty 1/2, 3/4, 1 horsepower
OPERATOR OUTPUT SPEED..............46 RPM
NET WEIGHT Operator only)...............98 Lbs 45 Kg)
STANDARD WIRING TYPE..................C2 momentary contact to open/stop and constant-pressure-to-close)
APPLICATION.......................................Ultra high-end heavy duty v-belt drive for sectional doors, rolling doors and
grilles
DUTY.....................................................>35 cycles/hour or >150 cycles/day
Table 1 - Operator Selection Guide
Maximum Area in Square eet (general guideline)
Rolling Doors Sectional Doors
HP Insulated
Steel
16 ga
Steel
Steel Grilles
20 ga
Steel
Alu. Door
22 ga
Steel
Alu. Grilles
24 ga
Steel
Steel
18 ga ins.
Steel
18 ga
20 ga ins.
Wood
Steel 20 ga,
22 & 24 ga
ins.
Alu. Steel
22 & 24
ga
Fiberglass
½157 236 260 319 358 196 245 314 343 392
¾206 294 358 451 515 270 319 441 490 549
1255 358 446 574 613 294 392 490 564 613
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 1 - MSJ Dimensions

5
2 Door & Operator Hardware
2.1 Delivery of Operator
Upon delivery of your OPERA jackshaft operator, inspect the unit immediately for any shipping damages. Verify that
you have received all the hardware parts pertaining to your operator model, as listed in Table 2 and shown in
Figure 2. If ordered, other items such as radio controls or other types of optional equipment may be present. If any
item is missing or if there is evidence of damage, call the transport company or your direct supplier.
2.2 Hardware Supplied
Table 2 - Standard Hardware Parts Supplied
No Qty Description
1 1 3-Push-button station open/close/stop)
2 1 Operator sprocket 1)
Lxxxx
Hxxxx
Gxxxx
3 1 Door sprocket 1)
4 1 #41/#50 Drive chain, 4ft 1) 2)
5 1 #41/#50 Chain link 1)
6 4 5/16-18 x 5/16” Set screw HD1-
HBAG
7 2 Key 1/4” x 1-1/2”
8 1 Pocket wheel hand chain, 24ft 3) 4)
9 1 Chain keeper for hand chain 4)
10 1 Disconnect chain, 14ft 3) 5)
11 1 Chain keeper for disconnect chain 5)
12 1 Handle for disconnect chain 5)
13 1 Entrapment Warning Placard
NOTE: Install the Entrapment Warning Placard shown in Figure 3), next to the control station, visible in the area of
the door.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
1) Differs according to operator model and door characteristics
2) 5ft for 42/54/60 tooth door sprocket, 8ft for 72 tooth door sprocket
3) Quantity = 2 times door shaft height minus 4ft
4) Only supplied with OMH/OPH/OHJ/OBH/OSH/MSJ/OGH/MGH/GH
5) Only supplied with OMJ/OPJ/OSH/MSJ/MGH/GH
Figure 2 - Standard Jac shaft Hardware
Figure 3 - Entrapment Warning Placard


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 


         

 

 



7
3.3 Sprockets, Spreader Bar and Drive Chain Installation
The hardware components shown in Figure 7 have been supplied with your operator.
1. Place the door sprocket loosely on the door shaft.
2. Place the operator drive sprocket on the appropriate side of the operator and align it with the drive sprocket of
the operator.
3. Lock the operator and door sprockets in place by inserting the keys and tightening their respective set
screws.
4. Wrap the operator drive chain around the door sprocket and the operator sprocket. Shorten the drive chain to
the appropriate length. Use the chain link to attach the operator drive chain together.
5. Slide the operator to tighten the drive chain and then firmly tighten the mounting bolts.
6. Check the tension on the chain there should be no more than a 1/4" of slack when the chain is depressed
between the sprockets).
7. Manaras-Opera recommends the use of a chain spreader sold separately).
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 7 - Hardware Components
Bolt 3/8-16
To attach chain
spreader)
5
Set Screw
Door Sprocket
Spreader Collar
Chain Spreader
Spreader Collar
Operator Sprocket
Key
Key
Drive Chain
Washer 3/8
Lock Washer 3/8
Nut 3/8-16
1
2
3
3
4
6
7
Door Shaft
Operator Shaft

8
4 Operator Control Box
To open the control box cover, loosen the screw at the base of the cover. If the cover cannot be fully opened, the
retaining arm may be used to hold the cover in other positions, see Figure 8.
After installation, allow for proper clearance upon opening the control box cover. If the cover is obstructed from
opening, it is possible to remove the cover by unscrewing it from the box, see Figure 9.
Always close the cover before operating the door.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 9 - Unscrewing Screws from
Control Box Cover
Screws
Figure 8 - Open Control Box Cover
Retaining Arm

9
5 Manual Hand Chain and Disconnect Chain
5.1 Installation
5.1.1 Chain Hoist
Before pulling the hand chain through the pocket wheel, pull the limit
cam's retaining bracket back. Turn the cams to the center of the limit
shaft to be sure that they are not being mechanically driven through
their normal limit switch end positions.
1. Run the hand chain through the pocket wheel and through
the chain guide, see Figure 10.
2. Allow both ends of the chain to hang down toward the
ground until both ends are approximately 2 feet 0.6 m) from
the floor. Cut the hand chain if necessary.
3. Connect both ends of the hand chain together.
5.1.2 Disconnect Chain
1. Link the disconnect chain to the hook located at the
extremity of the operator's disconnect mechanism, see
Figure 11.
2. Install the handle under the chain keeper to facilitate
handling of the chain.
3. Under the handle, make a knot in order to fasten the end of
the chain.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 11 - Disconnect Chain
Handle
Disconnect
Mechanism from
Operator
Disconnect Chain
Knot
Figure 10 - Hand Chain Installation
Chain Keeper

10
5.2 Operatin Mode
This operator has a floor level hoist engagement lever to:
–disconnect the door from the electrical motor
–release the brake
–engage the manual hoist mechanism, see Figure 12
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 12 - Hoist Engagement and Hoist Operation
Pull the handle and
attach the disconnect
chain to the chain
keeper for manual
operation.
Release the tension from
the disconnect chain to
return to electrical mode.
Chain Keeper Disconnect Chain
Handle
2. Manual Mode 3. Storage
PULL
PULL
STORE
STORE
Pull chain on either side
to operate door.
Follow the 3 steps shown below to
attach the chain when not in use)
to the chain keeper.
1. Engagement 4. Return to Electrical Mode


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
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 


 
 

 

  
 





















 

12
6.3 Limit Switch Adjustment Usin Manual Hand Chain (if applicable)
Table 3 - Limit Switch Adjustment Procedures
Limit Switch Adjustment Procedures
Open Limit
1. Using the hoist, manually raise the door to a nearly opened position or desired open
position.
2. Pull the cam-retaining bracket from the Open side, see Figure 13, and rotate the Open
cam manually until it activates the Open Limit Switch sufficiently so that a “click” can be
heard.
3. Release the cam-retaining bracket and make sure that the bracket engages in the slots
of both cams.
Advanced
Close Limit
1. Using the hoist, manually lower the door to approx. 6” above the ground.
2. Pull the cam-retaining bracket from the Close side, see Figure 13, and rotate Close cam
manually until it activates the Close limit switch sufficiently so that a “click” can be heard.
3. Release the cam-retaining bracket and make sure that the bracket engages in the slots
of both cams.
Limit Switch
ine
Adjustment
1. Limit switch fine adjustment SHOULD be done after the main power supply is connected
to the operator. Refer to section Operator Start-up, Table 9, p.31.
Note: One 1) notch on cam is equal =) to approximately ½” of the door travel.
6.4 Limit Switch Adjustment Without Manual Hand Chain (if applicable)
Table 4 - Limit Switch Adjustment Procedures (no hoist)
Limit Switch Adjustment Procedures
Open Limit
1. Move the open cam close to the open limit switch and proceed as per described in section
Operator Start-up, Table 9, p.31.
2. Release the cam-retaining bracket and make sure that the bracket engages in the slots of
both cams.
Advanced
Close Limit
1. Pull the disconnect chain for manual operation.
2. Manually open the door approx. 6” above the ground.
3. Pull the cam-retaining bracket from the Close side, see Figure 13, and rotate Close cam
manually until it activates the Close limit switch sufficiently so that a “click” can be heard.
4. Release the cam-retaining bracket and make sure that the bracket engages in the slots
of both cams.
Limit Switch
ine
Adjustment
1. Limit switch fine adjustment SHOULD be done after the main power supply is connected
to the operator. Refer to section Operator Start-up, Table 9, p.31.
Note: One 1) notch on cam is equal =) to approximately ½” of the door travel.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

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

14
NOTICE
•The installer MUST test for proper connection and functionality of the operator and its accessories
before leaving the job site.
•The installer should also perform a demonstration for the end-user.
7.1 Low Volta e (Controls) and Hi h Volta e (Power) Connections
1. Route the power line wires either from
the right or from the left of the control
box, as shown in Figure 14.
2. Route all low voltage control wires, as
shown in Figure 14. KEEP LOW
VOLTAGE WIRES SEPARATE FROM
LINE VOLTAGE WIRES.
3. USE COPPER CONDUCTORS ONLY.
7.2 Main Power Supply Connection
Single-Phase (115/230V) Three-Phase (208/230-460-575V)
Correct motor rotation: Switch the BLUE and ORANGE
motor wires on the power board.
Correct motor rotation: Switch ANY TWO incoming lines
phase) on the power terminal block.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Line 3
Line 2
Line 1
Ground Lug
Power Terminal Block
NEUTRAL
LIVE
Ground Lug
Power Terminal Block
Figure 14 - Low Voltage
(Controls) and High Voltage
(Power) Connections
Control
Power

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7.4 Monitored External Entrapment Protection Device Connection
NOTICE
•Do NOT connect more than one 1) monitored entrapment protection device simultaneously on the
MONIT terminals without the use of an interface module.
•Photoelectric cells must be installed facing each other across the door's path within 6” 15 cm) of the
plane of the door and the beam no more than 5-3/4” 14,6 cm) above the floor.
•If a non-monitored photoelectric cell, pneumatic sensing edge or electric sensing edge is used instead of
a monitored entrapment protection device, the operator will ONLY function in C2 constant-pressure-to-
close) mode. Radio or open/close controls will only open the door.
7.4.1 Monitored Photo Cells
•PHOTO 070: Nema 1 photo cells, through beam type.
Manufactured by Fraba / UL File # E323938 / p/n: RAY-NS 1001)
•PHOTO 061: Nema 4X photo cells, use in industrial environments, submersible and impact resistant, through
beam type. Manufactured by Fraba / UL File # E323938 / p/n: OSE-T or OSE-R or OPE)
•PHOTO 065: Nema 4X photo cells, use in industrial environments, heavy-duty housing, retro-reflective type.
Manufactured by Fraba / UL File # E323938 / p/n: Ray/RT-2004)
•PHOTO 062: Nema 1 photo cells, through beam type Discontinued).
Manufactured by Martec / UL File # E325114 / p/n:1266-224)
•PHOTO 064: Nema 4 photo cells, through beam type Discontinued).
Manufactured by Martec / UL File # E325114 / p/n: 1266-225)
Figure 21 - PHOTO 061 / 062 / 064 / 070 Connection
For further information, please consult the entrapment protection device installation manual for placement of the
sensors.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 22 - PHOTO 065 Connection

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7.4.2 Monitored Li ht Curtains
Figure 23 - LIGHTCURTAIN 001 / 002 Connection
7.4.3 Monitored Electric Sensin Ed e
Figure 24 - SENSEDGE 044UM and INTERFACE 002 Connection
Please consult the entrapment protection device installation manual for complete installation instructions.
Please contact your dealer or our inside sales department at 1-800-361-2260 for further information.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information

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7.5 Optional Accessory Connections
NOTICE
•If the door is controlled by any device other than a constant pressure push-button station on close,
including a timer-to-close, an entrapment protection device must be connected.
•Photoelectric cells must be installed facing each other across the door's path within 6” 15 cm) of the
plane of the door and the beam no more than 5-3/4” 14,6 cm) above the floor.
7.5.1 Electric Photo Cells / Photo Eyes (Non-Monitored)
Throu h Beam Type
Figure 25 - PHOTO 008A/B Figure 26 - PHOTO 015 / 016 / 045 / 050 / 051 / 059
Reflective Type
Figure 27 - PHOTO 018 Figure 29 - PHOTO 038
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 28 - PHOTO 060

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7.5.2 Reversin Ed e Device (Non-Monitored)
Installation
Pneumatic Sensin Ed e
1. Place the air switch in position, refer to Figure 30.
2. Place the air hose in position.
3. Use a coil cord or take-up reel to connect the air
switch to the operator terminals. Install electric
wires according to Figure 31 or Figure 32.
4. Connect one end of the air hose to the air
switch.
5. Place the air plug in the other end of the air
hose.
Electric Sensin Ed e
1. Place the junction box in position, refer to Figure 30.
2. Place the sensing edge in position.
3. Use a coil cord or take-up reel to connect the
sensing edge wires to the operator terminals.
Install electric wires according to Figure 33.
4. Connect the sensing edge to the junction box.
5. N/A
Figure 31 - AIRSWITCH 001 / 007 Figure 32 - AIRSWITCH 009 / 018
Figure 33 - Electric Reversing Edge
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
Figure 30 - Reversing Edge

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7.5.3 Pull Cord & Key Switch
Figure 34 - PULLCORD 001 / 003 / 004 / 007
Figure 35 - KEYSWITCH 010 / 015 Figure 36 - KEYSWITCH 019
7.5.4 Vehicle Loop Detector
Figure 37 - Vehicle Loop Detector
For additional accessories, please contact your dealer or our inside sales department at 1-800-361-2260 for further
information.
For technical support, please call 1-800-361-2260 or visit www.manaras.com for more information
2-Position Key Switch 2-Position Key Switch & Stop Button
Twist the two 2) leads wires) a
minimum of 6 twists/foot
Recommendation: Put Control Board on C2
or E2 Mode constant-pressure-to-close)