Gliderol EXS-70 User manual

1
TENSION SPRING
INSTALLATION
EXS –70
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Contents
1. Symbols 3
2. General warnings 3
2.1 Safety requirements for assembly and first use 3
3. Terms and conditions 3
4. Area of application
5. Guidelines 4
6. Fixing material building 4
7. System summary 4
7.1 Pre-assembled rail set 5
7.2 Springmatrix EXS70 6
7.3 Standard hardware box 7
8. Fasteners/ tools 8
9. Assembly 9-36
10. Handover 37
10.1 First use 37
11. Electric operator (optional) 37
11.1 To adjust the operator 37
12. Disassembly 38
12.1 Disposal 38
13. Maintenance 38
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1. Symbols
Danger
Attention
Additional manuals
2. General warnings
This manual has been prepared for use by qualified personnel and therefore not by trainees or “do it yourselfers”
In case of doubt about the assembly and/or maintenance, please contact DOCO International
To avoid severe personal injury, carefully read and observe all indications and warnings in this manual.
- This manual describes the assembly, use and maintenance of your residential system /door EXS70; this may be
supplemented by other
manuals, for instance the panel assembly manual and operator manual (if applicable.)
- This residential system has been designed in accordance with the latest European standards; however you
have to check yourself
whether this standard corresponds with the local national standard.
- All measurements are in millimeters unless otherwise specified.
- After installation ensure that the CE marking label has been completed and attached.
- Keep this manual in a safe place.
- Subject to technical changes, without written notice.
2 .1 Safety requirements for assembly and first use.
- This residential system may only be mounted, connected and put into operation by qualified personnel.
- Make sure that the power is switched off and remains switched off while electrical work is carried out!
- Never bridge safety devices !
- Adding or leaving out parts can affect the door operation in a negative way and therefore the safety of the
installed sectional door. This
is therefore strongly discouraged!
- Some parts can contain sharp edges: use protective gloves.
- All references to the door/component handing within this manual is always as viewed from inside looking out.
- Never use the sectional door in case or visual damage on the safety devices.
- When performing assembly/maintenance, always wear at least gloves and safety boots and during
drilling/cutting wear safety goggles!
- Make sure that you can always perform your work in a stable environment.
- Secure the assembly/maintenance site with safety ribbon to keep others (children!) at a distance.
- Maintenance must only be performed by a qualified company and/or qualified personnel.
- Make sure there is enough light.
- Only use appropriate tools.
3. Terms and conditions
Our general conditions of delivery and payments are applicable on all our offers, agreements or subsequent
revisions.
A copy of our terms and conditions are available on request or can be downloaded from our website: www.doco-
international.com.
4. Area of application
This hardware set has been developed for installation in garages in the private sector
- Maximum width 3000 mm
- Maximum height 2500 mm
- Weight door leaf maximum 100 kg
- Maximum temperature range outside* : -20 degr until + 50 degr C
- Relative humidity 20 –90%
- Lifetime : 15.000 cycles.
* big differences in temperature between the inside and outside can cause deflection in the panel leafs (bi-metal
effect). In particular dark
coloured panels are susceptible to this problem and should be avoided. Care should be taken during manual
handling as there is a big risk of
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damage.
5. Guidelines
DOCO International had carried out the “Product Test“ of this door (Initial Type Testing = ITT) by the SP institute
in Sweden, known as Notified Body No. 0402.
Documents regarding this ITT can, in consultation with DOCO, be transferred to the company which produces the
door. This is necessary tocomplete a CE-dossier.
NOTE: CE-approved only using the correct DOCO-components.
It is the responsibility of the installation company to ensure that the chosen E-operator and panel conform to
product standard EN13241-1 and have carried out the necessary ITT.
If a wicket door is to be installed, it is the responsibility of the installation company to ensure that the complete
door conforms to the product standard EN13241-1 and have carried out the necessary ITT.
6. Fixing material building
The necessary fixings to ensure the garage door to the building and/or ceiling, are not included!
It is the responsibility of the installer to make sure that the building structure is safe/strong enough, to accept the
door and its fixings. The installer is also responsible for using the correct fixing materials on the right foundation
(stone, concrete, steel, wood). In the image section there will be therefore no specification included.
Please Note ETC Top hat
7. Tools required for installation
- Laser level and/or spirit level
- Portable drill
- Power drill or similar
- Hacksaw
- 2/4mm allen keys
- 10/13mm spanner/socket
- Stillsons
- Mole grips
- Tension pin (not supplied)
- 10 hex driver
- 4,5 steel drill
- 16.5 mm spacer blocks (supplied)
- Wall fixings (not supplied)
- Cable cutters
- 5/6 Hex head socket / tech bir
- Ph2 Phillips screwdriver
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NOTE “C” is pre fixed screws
AA (115001) –BB (115002)
1.2
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Before fitting panels ensure
weather seal is screwed
AA - BB
CC (115003) –DD (115004)
3
1.2
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G (24624)
Pre-fitted springs
connection plates
115005
3.2
3
1.2
3.3
3
1.2
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PLEASE NOTE
TRACK MAY DIFFER FROM THAT SHOWN IN DIAGRAM
Attach curve to guide using nuts and bolts E and B
5
3.3
3.3
3
1.2
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6
5
3.3
3.3
3
1.2
6.1
6
6
5
3.3
3.3
3
1.2
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NOTE: Ensure diagonal dimensions (A=B) are exactly square and corners are 90 degrees
6.2
6
6
5
3.3
3.3
3
1.2
6.3
6
6
5
3.3
3.3
3
1.2
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On Side Mount this
bracket is to be used
24622
6.4
6.2
6
6
5
3.3
3.3
3
1.2
6.5
6.2
6
6
5
3.3
3.3
3
1.2
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A 14019 x 4
D 14027 x 2
T (25052)
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T 25052 –Roller
carrier
JJ (115011)
V 1152 xx
U 15008.1
7.2
6.2
6
6
5
3.3
3.3
3
1.2
7.3
6.2
6
6
5
3.3
3.3
3
1.2
PLEASE NOT
When installing bottom rollers (L/hand + R/hand) ensure panel is evenly
spaced between guides using the “Distance Rings” supplied
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A
A
W (25333)
7.5
7.2
6.2
6
6
5
3.3
3.3
3
1.2
7.4
7.5
7.2
6.2
6
6
5
3.3
3.3
3
1.2
PLEASE NOT
When building stack (panel) use distance rings to ensure panels are equil
between the guides.
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7.6
7.2
6.2
6
6
5
3.3
3.3
3
1.2
7.7
7.2
6.2
6
6
5
3.3
3.3
3
1.2
PLEASE NOT
When installing bottom rollers (L/hand + R/hand) ensure panel is evenly
spaced between guides using the “Distance Rings” supplied
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7.8
7.2
6.2
6
6
5
3.3
3.3
3
1.2
7.9
7.2
6.2
6
6
5
3.3
3.3
3
1.2
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