marinco 22040A Installation instructions

STAINLESS STEEL
SPOT/FLOOD LIGHT
INSTALLATION & OPERATION INSTRUCTIONS
(ITEM #’S: 22040A, 22044)
IMPORTANT !
READ THESE INSTRUCTIONS BEFORE INSTALLING AND USING THIS
PRODUCT. KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
Description
The Marinco 22040A spot/oodlight uses a high-powered, dual focus sealed beam
bulb. Its penetrating 72,000 candlepower beam can illuminate objects up to a 1/4
mile away, and its 30,000CP ood light is perfect for docking or picking up a mooring.
Constructed of stainless steel or chromed brass, it will give years of service with no
maintenance required. The model 22040A comes complete and ready to install, with
an easy-to-use "joystick" remote control system and 10 feet of control cable.
This spot/oodlight can rotate 350° and move up and down through an 70° arc. A
second control station can be installed by using an optional #22018A second station
control kit, and an additional control cable.

marinco.com | 800.307.6702
2
INSTALLATION INSTRUCTIONS: STAINLESS STEEL FLOOD/SPOT LIGHT
Tools for Installation
Tools and additional materials required:
• Electric drill with 2-3/4" hole saw bit
• 5/8", 1/8" and 3/32" drill bits
• Phillips-head screwdriver
• (3) #10 x 3/4" SS phillips pan-head self-
tapping screws (or #10 machine screws,
lock washers and nuts.)
• Non-silicon sealant (StarBrite® Boat
Caulk #83801 or equivalent)
• (2) # 8 x 3/4" SS pan head self-tapping
screws
• ½" cable clamps with screws (to fasten
control cable to interior surfaces)
Mounting the Spotlight
1) Select a at, smooth surface on which to mount the spotlight. Be sure that you will
have access to the underside of the chosen location, and that you can drill holes
there without damaging existing wiring or structures. Avoid locations where lines,
anchor, sails or other hazards might damage the light.
Note: Mounting the light as far forward as possible can help to reduce reected glare
when the light is in use.
2) Mark the locations of the three base mounting holes and center the wire harness
hole onto the mounting surface with a pencil.
3) Drill 1/8" pilot holes into the mounting surface at the marked points.
4) Place the mounting gasket on the base of the spotlight, making sure that the
harness exits through the center hole of the gasket.
5) Feed the wires from the base of the spotlight through the center hole in the
mounting surface. A small amount of non silicone sealant can be applied to the
pilot holes and around the wire harness where it penetrates the mounting surface.
6) Place the light on the mounting surface, and fasten the spotlight securely using
three #10 self tapping Phillips pan-head screws. Do not over tighten the fasteners.
Mounting the Control Panel
1) Select a convenient mounting location for the control panel. Be sure you will have
access to the area behind the location, and can drill holes there without damaging
existing wiring or structures. Do not place the control where it could interfere with
the safe operation of the vessel or vehicle. Avoid mounting the control panel on a
surface exposed to the elements or spray.
2) Drill two 1/16" pilot holes for the hole saw at the locations shown on this template.
Be sure they are level and spaced 13/16" apart.
CAUTION: Always wear eye protection when using power tools!
3) Next, use the hole saw to cut a 2-3/4" hole.
4) Feed all the wires through the center hole. Test t the control panel into the hole.
Use a le to enlarge the hole if necessary.
5) Use a pencil to mark the locations of the two small holes in the panel onto the
mounting surface. Remove the control panel, then drill a 3/32" pilot hole at each of
the marked locations.

marinco.com | 800.307.6702 3
INSTALLATION INSTRUCTIONS: STAINLESS STEEL FLOOD/SPOT LIGHT
6) Apply a small amount of sealant, (such as StarBrite® Boat Caulk #83801), to the
back of the control panel face plate. Fit the control panel into the hole, and fasten
the control panel onto the surface with two # 8 x 3/4" Phillips pan head self-tapping
screws.
Installing the wiring harness
Find a path for the wire harness from the spotlight to the control panel. Avoid sharp
edges and hot surfaces. Fasten the cable securely in place along its' length using 1/2"
insulated cable clamps. Note: To make it easier to install the wire harness through
railings or conduits, do not attach the male plug connector to the spotlight's 7-wire
harness until after the harness is secured in place.
Placement of light cable wires into connector:
1 Black
Wire
4 Yellow
Wire
7 Empty
2 Gray
Wire
5 Brown
Wire
8 Blue
Wire
3 Orange
Wire
6Green
Wire
9 Empty
Electrical Connections
This spotlight requires a source of 12 volt DC power that is capable of carrying up to 10
amps of current. For best results, run two new wires from the red (+) positive and black (−)
negative power wires of the control panel directly to the main 12 volt DC accessory panel.
Install the brown, plastic male plug connector onto the 7-wire harness by pushing
each wire's brass connector into one of the 9 openings in the back of the plastic male
connector. You will hear a "click" as each brass connector locks into place.
Complete the wiring connections as shown here:
Fuse (10 amp) On/Off switch
Wire harness
Female
connector
Joystick control panel
Black wire
to 12 volt
1’
–
Red wire
to 12 volt
+

MRV WIPER MOTOR
INSTALLATION INSTRUCTIONS
(ITEM #’S: 34001, 34011, 34000, 34010, 34210, 34005, 34015
38001, 38011, 38000, 38010, 38005)
INSTALLATION INSTRUCTIONS: STAINLESS STEEL FLOOD/SPOT LIGHT
marinco.com | 800.307.6702 | I-24072_0415
Specications
Dimensions 4-1/2"W x 9-1/2"H x 7-1/2"D
Operating voltage 12-14 volts DC
Current
consumption (bulb)
7.5 amps
LIMITED WARRANTY
For customer convenience, Marinco warranty is located at marinco.com/limited-
warranty.
Marinco is a proven industry leader, with a Global network of sales, distribution, and
service. Product concerns as related to Form, Fit and Function may be submitted
online at marinco.com/limited-warranty.
Please ll in the online form titled Marinco RMA Request and we will contact you with
any questions or concerns.