Eaton Crouse-Hinds FMV Series Setup guide

LED Floodlight FMV Series
25L Industrial LED Floodlight
Installation & Maintenance Information
SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE
1711
APPLICATION
FMV LED Floodlights construction is designed for use indoors and outdoors in
marine and wet locations, where moisture, dirt, corrosion, vibration and rough
usage may be present.
• UL1598 Luminaires, UL1598A Marine, UL8750, UL844 Hazardous
(Classified), CSA C22.2 No. 137
• cUL
• Class I, Division 2, Groups A,B,C,D
• Class II, Division 1, Groups E,F,G
• Class III
• Wet Locations, NEMA 4X
• IP66
FMV LED Floodlights are supplied for use with a choice of voltages:
• 100VAC – 277VAC, 50/60Hz and 127VDC – 250VDC
• 277VAC - 480VAC, 50/60Hz
Figure 2 - Wiring Diagram
To avoid the risk of fire, explosion, or electric shock, this product
should be installed, inspected, and maintained by a qualified electrician
only, in accordance with all applicable electrical codes.
WARNING
To avoid electric shock:
Be certain electrical power is OFF before and during installation and
maintenance. Floodlight must be supplied by wiring system suitable for
Class I, Division 2 per NEC with an equipment grounding conductor.
To avoid burning hands:
Make sure lens and lamp are cool when performing maintenance.
WARNING
To avoid potentially unsafe operating conditions:
Make sure the supply voltage is within the floodlight voltage range
stated on the nameplate.
Do not operate in ambient temperatures above those indicated on the
floodlight nameplate.
Use only replacement parts from Crouse-Hinds.
Ensure supply cable and cable gland meet product ratings and conforms
with building and electrical codes.
Use proper supply wiring as specified on the floodlight nameplate.
All gasket seals must be clean.
Before opening, electrical power to the floodlight must be turned off.
Keep tightly closed when in operation.
Do not position the floodlight beyond the aiming range limits.
Do not exceed the maximum allowable current draw of 15 Amps when
daisy chaining floodlights.
WARNING
IF 1711 • 10/14 Copyright © 2014, Eaton’s Crouse-Hinds Business Page 1
INSTALLATION
Mounting
Yoke Mount - Post Mount Using Floodlight Yoke Only
1. Select a durable, corrosion resistant mounting surface capable of
supporting the fixture’s 50 lb (22.7 kg) weight and cantilevered mass (as
applicable).
2. Using the floodlight yoke as a template, mark and drill desired location on
mounting surface.
3. Secure floodlight yoke to mounting surface by applying proper torque
to corrosion resistant 1/2 in bolts or lag screws accompanied by lock
washers.
4. Ensure that the safety chain is securely fastened between the yoke
bracket and back cover.
WIRING
Wiring the Floodlight
1. Open back cover by loosening eight (8) 1/4 -20 x .625” stainless steel
cover screws. All components in the fixture are prewired so only line in,
neutral, and ground need to be connected in the fixture to the terminals
per the wiring diagrams using methods that comply with all applicable
codes. Terminate the equipment grounding conductor (green) first, the
common (white) next, and finally, the line voltage (black) last. Secure all
electrical connections. For DC voltage applications connect the positive
(+) lead to the white wire and negative (-) lead to the black wire.
DRIVER
INPUT OUTPUT
LINE IN (BLK)
NEUTRAL (WHT)
V+ (RED)
V- (BLK)
+-
DRIVER
INPUT OUTPUT
LINE IN (BLK)
NEUTRAL (WHT)
V+ (RED)
V- (BLK)
LED CIRCUIT BOARD
+-
NEUTRAL (WHT)
LINE IN (BLK)
GROUND (GREEN)
-+
LED CIRCUIT BOARD
LED CIRCUIT BOARD
+-
LED CIRCUIT BOARD
Figure 1
Entries shall be closed with
components that meet
enclosure ratings.

DIMENSIONS
532.9
21.0
405.9
16.0
525.6
20.7
203.7
8.0
277
10.9
234.5
9.2
552.5
21.75
.55
120.7
4.75
IF 1711 • 10/14 Copyright © 2014, Eaton’s Crouse-Hinds Business Page 2
Figure 4
Figure 4
60°
45°
105°
45° PAST
VERTICAL
60° BEFORE
VERTICAL
AIMING RANGE
2. Ensure gasket joint, back cover and driver housing surfaces are clean
and free of damage or debris. Put back cover in place on driver housing
and start all (8) back cover screws hand-tight. Initially torque back cover
screws to 40 In-lbs in sequence of A-B-C-D-E-F-G-H as shown in Figure
3. Next torque back cover screws up to 79 In-lbs again in the sequence
of A-B-C-D-E-F-G-H. Finally torque screws through A-B-C-D-E-F-G-H
sequence one final time and ensure torque values are at 79 In-lbs.
3. To make final vertical adjustment, loosen the pivot bolts on the floodlight
yoke to position floodlight at the desired angle (limited to 60 degrees
forward and 45 degrees back).
4. Rotate the floodlight housing to the desired position.
5. Tighten the two 1/2”-13 bolts to 45 ft-lbs (61.0 N-m). Tighten the
5/16”-18 bolts in the adjustment slots to 12 ft-lbs (16.3 N-m).
6. Turn power on.
MAINTENANCE
• Perform visual, electrical, and mechanical inspections on a regular
basis. The environment and frequency of use should determine this.
However, it is recommended that checks be made at least once a
year. We recommend an Electrical Preventive Maintenance Program as
described in the National Fire Protection Association Bulletin NFPA 70B:
Recommended Practice for Electrical Equipment Maintenance (www.
nfpa.org).
• The lens should be cleaned periodically to ensure continued lighting
performance. To clean, wipe the lens with a clean damp cloth. If this
is not sufficient, use a mild soap or a liquid cleaner. Do not use an
abrasive, strong alkaline, or acid cleaner. Damage may result.
• Visually check for undue heating evidenced by discoloration of wires or
other components, damaged parts, or leakage evidenced by water or
corrosion in the interior. Replace all worn, damaged, or malfunctioning
components and clean gasket seals before putting the luminaire back into
service.
• Electrically check to make sure that all connections are clean and tight.
• Mechanically check that all parts are properly assembled.
REPLACEMENT PARTS
Crouse-Hinds FMV LED Floodlights are designed to provide years of
reliable lighting performance. However, should the need for replacement
parts arise, they are available through your authorized Crouse-Hinds
distributor. Assistance may also be obtained through your local Crouse-Hinds
representative or the Crouse-Hinds Sales Service Department, P.O. Box 4999,
Syracuse, New York 13221, Phone [phone].
Figure 3

All statements, technical information and recommendations contained herein are based on information and tests we believe to be reliable. The accuracy or
completeness thereof are not guaranteed. In accordance with Crouse-Hinds “Terms and Conditions of Sale,” and since conditions of use are outside our control,
the purchaser should determine the suitability of the product for his intended use and assumes all risk and liability whatsoever in connection therewith.
Eaton’s Crouse-Hinds Business IF 1711
1201 Wolf Street, Syracuse, New York 13208 • U.S.A. Revision 2
Copyright© 2014 Revised 10/14
Supersedes 09/14
VISOR INSTALLATION INSTRUCTIONS
1. Remove power from floodlight.
2. Place floodlight face up.
3. Carefully align visor with two (2) screw holes at the top of the fixture
shown in the image above.
4. Install screws provided with visor, taking care to not scratch the finish of
the floodlight. Torque to 80 in-lbs (9.0 N-m).
5. Install floodlight per above instructions.
NOTE: Visor can be installed before or after floodlight has been in operation.
GUARD INSTALLATION INSTRUCTIONS
1. Remove power from floodlight.
2. Place floodlight face up.
3. Carefully align guard with four (4) screw holes on each side of the
fixture shown in the image above.
4. Install screws provided with guard taking care to not scratch the finish
of the floodlight. Torque to 80 in-lbs (9.0 N-m).
5. Install floodlight per above instructions.
NOTE: Guard can be installed before or after floodlight has been in
operation.
NOTE: Visor and guard can both be used on a floodlight at the same time.
Visor and guard are always installed in the field and are not factory
installed.