Martin Rush SM 650 User manual

SM 650
User Manual

© 2013-2015 Martin Professional ApS. Information subject to change without notice. Martin
Professional and all affiliated companies disclaim liability for any injury, damage, direct or indirect
loss, consequential or economic loss or any other loss occasioned by the use of, inability to use or
reliance on the information contained in this manual. The Martin logo, the RUSH by Martin logo, the
RUSH by Martin name, the Martin name and all other trademarks in this document pertaining to
services or products by Martin Professional or its affiliates and subsidiaries are trademarks owned or
licensed by Martin Professional or its affiliates or subsidiaries.
Martin Professional • Olof Palmes Allé 18 • 8200 Aarhus N •Denmark • www.martin.com
Manual: Revision B

Table of contents
Safety information ............................................................................................. 4
Introduction ....................................................................................................... 8
Features at a glance...................................................................................... 8
Before using the product ............................................................................... 8
Smoke machine overview................................................................................. 9
Physical installation......................................................................................... 10
Mounting the smoke machine on a truss .................................................... 10
Securing with a safety cable........................................................................ 11
AC power ........................................................................................................ 11
Remote control................................................................................................ 12
Wired remote control ................................................................................... 12
4-channel wireless remote control and receiver.......................................... 12
Operation ........................................................................................................ 13
Filling the tank ............................................................................................. 13
Making smoke ............................................................................................. 13
Maintenance ................................................................................................... 14
Cleaning ...................................................................................................... 14
Replacing the primary fuse.......................................................................... 14
Replacing the wireless remote control battery ............................................ 15
Service and repairs ..................................................................................... 15
Troubleshooting .............................................................................................. 16
Specifications.................................................................................................. 17

RUSH SM 650TM User Manual
4
Safety information
WARNING!
Read the safety precautions in this manual before installing,
operating or servicing this product.
The following symbols are used to identify important safety information on the
product and in this manual:
Warning!
Safety hazard.
Risk of severe
injury or
death.
Warning!
See user
manual for
important
safety
information.
Warning!
Hazardous
voltage. Risk
of lethal or
severe electric
shock.
Warning!
Hot surfaces
and fire
hazard.
This smoke machine is for professional use only and must be
installed by a qualified technician. It is not for household use. It
presents risks of severe injury or death due to fire and burn
hazards, electric shock, falls, and respiratory problems. The
smoke produced by the machine is hot enough to cause burns
or eye injury if the safety precautions below are not followed.
Install, operate and service RUSH by Martin™ products only as
directed in their user manuals, or you may create a safety
hazard or cause damage that is not covered by product
warranties.
Follow the safety precautions listed below and observe all
warnings in this manual and printed on the product. Keep this
user manual for future use.
For the latest user documentation and other information for this
and all Martin™ products, please visit the Martin website at
http://www.martin.com
If you have any questions about how to install, operate or
service the smoke machine safely, please contact your

RUSH SM 650TM User Manual 5
Martin™ distributor (see www.martin.com/distributors for
details) or call the Martin™ 24-hour service hotline on +45
8740 0000, or in the USA on 1-888-tech-180.
Respect all locally applicable laws, codes and regulations when
installing, operating or servicing the smoke machine.
Protection from electric shock
Do not expose the smoke machine to rain or moisture.
Disconnect the smoke machine from AC power before carrying
out any installation or maintenance work and when the smoke
machine is not in use.
Ensure that the smoke machine is electrically connected to
ground (earth).
Use only a source of AC mains power that complies with local
building and electrical codes and has both overload and
ground-fault (earth-fault) protection.
Socket outlets or external power switches used to supply the
smoke machine with power must be located near the smoke
machine and easily accessible so that the smoke machine can
easily be disconnected from power.
Replace defective fuses with ones of the specified type and
rating only.
Disconnect the smoke machine from power immediately if the
power plug or any seal, cover, cable, or other component is
damaged, defective, deformed, wet or showing signs of
overheating. Do not reapply power until repairs have been
completed.
Before using the smoke machine, check that all power
distribution equipment and cables are in perfect condition and
rated for the electrical requirements of all connected devices.
Protection from burns and fire
Do not operate the smoke machine if the ambient temperature
(Ta) exceeds 40° C (104° F).
The surface of the product casing can reach up to 50° C
(122°F) during operation. Avoid contact by persons and
materials. Allow the smoke machine to cool for at least 10
minutes before handling.

RUSH SM 650TM User Manual
6
Do not touch the smoke output nozzle during or after use – it
becomes extremely hot, reaching a temperature of 250° C
(482° F). The nozzle cools slowly and can cause burns for up
to three hours after the machine has been shut down.
The smoke produced by the machine is hot enough to cause
burns when it leaves the nozzle, and very hot droplets of fluid
escape occasionally. Keep people and objects at least 1 meter
(39 inches) away from the smoke output nozzle. Do not install
the machine such that hot droplets can fall on people.
Smoke output contains glycol, a flammable alcohol that burns
with an almost invisible blue flame. Do not point smoke output
at sources of ignition such as open flames or pyrotechnic
effects.
Keep flammable materials well away from the smoke machine.
Ensure that there is free and unobstructed airflow around the
smoke machine. Provide a minimum clearance of 500 mm (20
in.) around the smoke machine. Keep combustible materials at
least 1 m (40 in.) away from the machine.
Do not attempt to bypass thermostatic switches or fuses.
Replace fuses only with ones of the type and rating specified in
this manual for the machine.
Protection from injury
Ensure that any supporting structure and/or hardware used can
hold at least 10 times the weight of all the devices they support.
If suspending from a rigging structure, fasten the smoke
machine to a rigging clamp. Do not use safety cables as the
primary means of support.
Do not install the smoke machine over areas where people are
present.
This appliance is not intended for use by persons (including
children) with reduced physical sensory or mental capabilities,
or lack of experience and knowledge, unless they have been
given supervision or instruction concerning use of the appliance
by a person responsible for their safety. Children should be
supervised to ensure that they do not play with the appliance.
If the smoke machine is installed in a location where it may
cause injury or damage if it falls, install as directed in this
manual a secondary attachment such as a safety cable that will

RUSH SM 650TM User Manual 7
hold the smoke machine if a primary attachment fails. The
secondary attachment must be approved by an official body
such as TÜV as a safety attachment for the weight that it
secures, must comply with EN 60598-2-17 Section 17.6.6 and
must be capable of bearing a static suspended load that is ten
times the weight of the smoke machine and all installed
accessories.
Smoke machines can cause condensation. Do not point the
output at smooth floors. Floors and surfaces may become
slippery. Check these frequently and wipe dry as necessary to
avoid any danger of slipping.
Ensure at least 2 m (6.5 ft.) visibility in areas where smoke is
being produced.
Smoke fluid contains food-grade glycols in solution but may
present health risks if swallowed. Do not drink it. Store it
securely. If eye contact occurs, rinse with water. If fluid is
swallowed, give water and obtain medical advice.
Block access below the work area and work from a stable
platform whenever installing, servicing, filling, or moving the
smoke machine.
In the event of an operating problem, stop using the smoke
machine immediately and disconnect it from power. Do not
attempt to use a smoke machine that is obviously damaged.
Do not modify the smoke machine in any way. Refer any
service operation not described in this manual to a qualified
technician.
Protection from breathing problems
A smoke machine can operate safely only with the smoke fluid
it is designed for. Use only RUSH ELX™Smoke fluid with this
machine. Other fluids may cause the release of toxic gases,
presenting a severe health hazard. You will also probably
cause damage to the machine that is not covered by the
product warranty.
Do not create dense smoke in confined or poorly ventilated
areas.
Do not expose people with health problems (including allergic
and/or respiratory conditions such as asthma) to smoke output.
Do not point smoke output directly at a person’s face or at face
height.

RUSH SM 650TM User Manual
8
Introduction
The RUSH SM 650™is one of several products in a brand new line of
atmospheric effects from RUSH by Martin™. With its clean industrial design,
rugged, lightweight and compact construction, and market-leading features
including wireless remote control, LED-illuminated fluid container, and automatic
pump shut-off, the RUSH SM 650 is an ideal companion for mobile DJs and
bands, and effective in small venues.
Congratulations on your purchase of this RUSH by Martin™smoke machine.
Details of the full range of Martin products are available on our website at
www.martin.com.
Features at a glance
●700 W heater element
●160 m3per minute output
●Electronic fluid sensor
●Wireless and wired remote controls
The RUSH SM 650™is supplied with this user manual, a wired remote control, a
wireless remote control transmitter and receiver, a 1.5 m (5 ft.) power cable (local
power plug not included on some models) and an adjustable mounting bracket.
Before using the product
1. Read ‘Safety information’ on page 4 before installing, operating or servicing
the smoke machine.
2. Unpack and ensure that there is no transportation damage before using the
smoke machine. Do not attempt to operate a damaged smoke machine.
3. If the smoke machine is not going to be hard-wired to a mains supply, install
as directed in this manual a local power plug (not supplied) on the supplied
power cable as described on page 11.
4. Before operating, ensure that the voltage and frequency of the power supply
match the power requirements of the smoke machine.
5. Check the RUSH support pages on the Martin Professional website at
www.martin.com for the most recent user documentation and technical
information about the smoke machine. RUSH by Martin™ user manual
revisions are identified by the revision letter at the bottom of the inside cover.

RUSH SM 650TM User Manual 9
Smoke machine overview
1 mounting bracket 6 power switch
2 clamp attachment point 7 remote control socket
3 fluid tank 8 remote control socket
4 secondary attachment point 9 AC power socket
5 smoke output nozzle 10 “No fluid” light

RUSH SM 650TM User Manual
10
Physical installation
Warning! Read ‘Safety information’ on page 4 before
installing the smoke machine.
The smoke machine is designed for indoor use only and must be
used in a dry location with adequate ventilation.
Martin™ can supply suitable safety cables and rigging clamps for use with the
smoke machine (see ‘Accessories’ on page 19).
Do not suspend the machine immediately over areas with public access.
Ensure that there is at least 500 mm (20 in.) clearance all around the machine
and at least 1 m (40 in.) clearance in front of the output nozzle. Keep combustible
materials at least 1 m (40 in.) away from the machine.
The machine can be tilted up to 45 degrees up or down from horizontal if the tank
is partially filled. Overfilling or steeper tilting may cause fluid leakage.
Mounting the smoke machine on a truss
The smoke machine can be clamped to a truss or similar
rigging structure and tilted up to 45 degrees from horizontal.
When installing the smoke machine with the mounting
bracket hanging vertically down, you can use an open-type
clamp such as a G-clamp. If installing with the mounting
bracket in any other orientation, you must use a half-coupler
clamp (see illustration on right) that completely encircles the
truss chord.
To clamp the smoke machine to a truss:
1. Install the mounting bracket on the smoke machine and secure with both
tightening handles.
2. Check that the rigging structure can support at least 10 times the weight of all
smoke machines and other equipment to be installed on it.
3. Block access under the work area.
4. Bolt a rigging clamp securely to the mounting bracket. The bolt used must be
M12, grade 8.8 steel minimum. It must pass through both mounting bracket
legs and be fastened with a self-locking nut.
5. Working from a stable platform, hang the smoke machine with its clamp on
the truss and fasten the clamp securely.
6. Secure the smoke machine with a safety cable as directed below.

RUSH SM 650TM User Manual 11
Securing with a safety cable
Secure the smoke machine with a safety cable (or other secondary attachment)
that is approved for the weight of the smoke machine so that the safety cable will
hold the smoke machine if a primary attachment fails. Loop the safety cable
through the eyebolt on top of the smoke machine (see illustration on page 9) and
around a secure anchoring point. Do not loop the safety cable around the smoke
machine’s mounting bracket only, as this will leave the smoke machine unsecured
if it separates from the bracket.
AC power
Warning! Read ‘Safety information’ on page 4 before
connecting the smoke machine to AC mains power.
For protection from electric shock, the smoke machine must be
grounded (earthed). The power distribution circuit must be
equipped with a fuse or circuit breaker and ground-fault (earth-
fault) protection.
Socket outlets or external power switches used to supply the
smoke machine with power must be located near the smoke
machine and easily accessible so that the smoke machine can
easily be disconnected from power.
The smoke machine can be hard-wired to a building electrical installation if you
want to install it permanently, or a power plug (not supplied) that is suitable for the
local power outlets can be installed on the power cable.
If you install a power plug on the power cable, install a grounding type (earthed)
plug with integral cable grip that is rated minimum 250 V, 10 A. Follow the plug
manufacturer’s instructions and connect the wires in the power cable as shown in
this table:
Live or L Neutral or N Earth, Ground or
US system Black White Green
EU system Brown Blue Yellow/green
Before connecting the smoke machine to power, verify that the AC supply is
adequately dimensioned for the current draw of all connected devices and that
the local AC voltage is appropriate for the range indicated on page 18 and on the
machine’s rear panel. If your AC voltage is outside the specified range, do not use
the smoke machine.

RUSH SM 650TM User Manual
12
Remote control
The SM 650 smoke machine comes with 2 remote control options: a wired remote
control and a 4-channel wireless remote control. There are two identical sockets
on the rear panel so that both remote controls may be connected and used at the
same time.
Wired remote control
The wired remote control has a 4.5 m (15 ft.) cable that plugs into either remote
control socket on the rear panel. The status LED on the remote control is off while
the machine is heating and lights green when the smoke machine is ready for
use.
4-channel wireless remote control and receiver
The 4-channel wireless remote control transmitter (shown below to left) has a
range of 30 meters (100 feet). It provides individual control of up to 4 smoke
machines and simultaneous control of an unlimited number of machines in up to 4
groups.
The remote control receiver (shown above to right) connects to a remote control
socket on the rear panel. It has green (ready) and red (heating) LEDs to show the
machine’s status.
The DIP switch on the side of the receiver sets the remote control button that
triggers the machine. Flip the switch that corresponds to the desired transmitter
button to the ON position. Flip all other switches to OFF. The smoke machine
responds to all buttons for which the DIP switch is in the ON position.

RUSH SM 650TM User Manual 13
Operation
Warning! Read ‘Safety information’ on page 4 before
operating the smoke machine. The smoke produced by the
machine is hot enough to cause burns or eye injury if the safety
precautions are not followed.
Fill only with RUSH ELX™Smoke Fluid. Do not use water or any
other fluid. Doing so may be hazardous and will probably
damage the machine. Damage caused by use of other fluids is
not covered by product warranties.
Filling the tank
To fill the fluid tank:
1. Verify that the smoke machine is turned off.
2. Remove the filler cap.
3. Use a funnel to fill the tank to the fill line with approved smoke fluid. Pour in
less fluid if the machine is installed at an angle: to prevent leaks, fluid must
not come above the filler opening.
4. Replace the filler cap and verify that the feed hose touches the bottom of the
tank.
5. Wipe up any spills or drips.
Making smoke
1. Fill the fluid tank as described above.
2. Connect a remote control or wireless remote control receiver as described on
the previous page.
3. Connect the smoke machine to AC power and switch it on. Allow the machine
to heat up for several minutes. The machine is ready to use when the green
LED lights up on the wired remote control or the wireless remote receiver.
4. Verify that it is safe to fire the machine. Press the button on the remote control
until smoke is released. (Once the system has been primed, smoke will be
released instantly.)
5. Monitor fluid level and refill as necessary (after turning off the machine). The
“No Liquid” rear panel LED illuminates when fluid is exhausted and the pump
is automatically disabled.
6. When finished, turn off the machine and allow it to cool before handling. The
nozzle remains hot for three hours.

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14
Maintenance
Warning! Read ‘Safety information’ on page 4 before
servicing the smoke machine.
Refer any service operation not described in this user manual to a
qualified service technician.
Disconnect mains power and allow the smoke output nozzle to
cool completely before cleaning or servicing the smoke machine.
The nozzle remains hot for up to 3 hours after use.
Service smoke machines in an area where there is no risk of
injury from failing parts, tools or other materials.
The user may carry out the service operations described in this manual. All other
service operations must be carried out by an authorized Martin™ service
technician. Do not try to repair the smoke machine yourself, as you may create a
safety risk or cause damage that is not covered by the product warranty.
Cleaning
Excessive dust, smoke fluid, and particle buildup degrades performance, causes
overheating and will damage the smoke machine. Damage caused by inadequate
cleaning or maintenance is not covered by the product warranty.
Inspect smoke machines within their first 100 hours of operation to see whether
cleaning is necessary. Check again at frequent intervals. This procedure will allow
you to assess cleaning requirements in your particular situation. If in doubt,
consult your RUSH by Martin™ dealer about a suitable maintenance schedule.
Use gentle pressure only when cleaning, and work in a clean, well-lit area. Do not
use any product that contains solvents or abrasives, as these can cause surface
damage.
To clean the smoke machine, vacuum or gently blow away dust and loose
particles from the outside of the smoke machine with low-pressure compressed
air. Clean the surfaces by wiping gently with a soft, clean lint-free cloth moistened
with a weak detergent solution. Check that the smoke machine is dry before
reapplying power.
Replacing the primary fuse
If the smoke machine is completely dead, the smoke machine’s primary fuse may
have blown and need to be replaced. This fuse is located inside the machine,
mounted in a holder on the printed circuit board.

RUSH SM 650TM User Manual 15
To replace the fuse:
1. Disconnect the smoke machine from power and allow it to cool.
2. Remove the top cover and locate the printed circuit board.
3. Remove the old fuse from the fuse holder and replace it with a new one of the
exact same size and rating.
4. Replace the top cover before applying power.
Replacing the wireless remote control battery
The 4-channel wireless remote control transmitter uses a single 12-volt A23
alkaline battery. To replace the battery:
1. Remove the screw from the back cover of the remote control. Remove the
back cover.
2. Remove the old battery.
3. Insert a fresh battery with the negative terminal towards the spring.
4. Align the covers and replace the screw to close.
Service and repairs
Do not try to repair the smoke machine by yourself as this may result in damage,
malfunction and it may potentially void your product warranty. The equipment
must only be serviced or repaired by an authorized RUSH by Martin™service
technician.
Installation, on-site service and maintenance can be provided worldwide by the
Martin Professional Global Service organization and its approved agents, giving
owners access to Martin’s expertise and product knowledge in a partnership that
will ensure the highest level of performance throughout the product’s lifetime.
Please contact your RUSH by Martin™supplier for details.

RUSH SM 650TM User Manual
16
Troubleshooting
This section describes possible problems and provides some suggestions for
easy troubleshooting. Refer the machine to an authorized RUSH by Martin™
service technician if the suggested remedies do not solve the problem.
Symptom Potential cause Remedies
Machine appears
dead
Main fuse blown Replace fuse (see page 14)
No power at AC cable
inlet
Check power cable and
circuit breaker
Smoke output is
weak
Machine requires
priming
Press and hold the smoke
button until output is strong
Wet, greasy, non-
uniform output, fluid
drips or spits from
nozzle, or loud noise
when firing machine
Incompatible smoke
fluid
Discard fluid and replace
with genuine Rush ELX™
Smoke Fluid
No smoke output
Machine not ready Allow machine several
minutes to heat up
Fluid level low Add fluid (see page 13)
Selected remote control
button does not match
receiver DIP switch
setting
Change DIP switch setting
(see page 12) or press a
different button
Wireless remote control
out of range
Move closer to smoke
machine
Wireless remote control
battery exhausted
Replace battery (see page
15)
”No Fluid” indicator
lit when fluid bottle is
full
Fluid not detected
Check that fluid hose
reaches bottom of tank
Restart machine
Defective circuit Refer to authorized
technician for service

RUSH SM 650TM User Manual 17
Specifications
Physical
Weight...................................................................................... 4.3 kg (9 lbs.)
Dimensions ................................ 263 x 283 x 224 mm (10.3 x 11.1 x 8.8 in.)
Performance
Max smoke output (approx.): ..................................................160 m3/minute
Max. operating time at full output (approx.): ................................12 seconds
Warm-up time (approx.):................................................................ 4 minutes
Control
Control options.............. dedicated wired / 4-button wireless remote control

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18
Construction
Color ......................................................................................................black
Housing.................................................................................................. steel
Protection rating......................................................................................IP20
Fluid system
Pump...........................................................Oscillating piston, high pressure
Fluid capacity .........................................................................1.3 l (0.34 gal.)
Consumption at peak output..................................................... 20 ml/minute
Installation
Mounting .................................... Adjustable bracket, surface or truss mount
Orientation ..................................................................... +/- 45° to horizontal
Location .......................................................................... For indoor use only
Minimum distance to combustible materials.............................1 m (39.4 in.)
Minimum clearance around vents..........................................0.5 m (19.7 in.)
Connections
AC power in ............................................................................................. IEC
Wired remote control.......................................................................5-pin DIN
Wireless remote control receiver ....................................................5-pin DIN
Electrical
AC power, EU model ........................................... 220-240 V nominal, 50 Hz
AC power, US model ........................................... 100-120 V nominal, 60 Hz
Main fuse, EU model........................................................... 5 AT (slow blow)
Main fuse, US model........................................................... 8 AT (slow blow)
Typical power and current
100 V, 60 Hz ........................................................................... 717 W, 7.17 A
120 V, 60 Hz ................................................................................ 717 W, 6 A
240 V, 50 Hz ................................................................................ 717 W, 3 A
Thermal
Maximum ambient temperature (Tamax.) ........................... +40° C (104° F)
Minimum ambient temperature (Tamin.) ....................................+5°C (41°F)
Exterior surface temperature, steady state...............................50°C (122°F)
Max. nozzle temperature ........................................................250°C (482°F)
Approvals

RUSH SM 650TM User Manual 19
EU model
EU safety ............................................... EN 60355-1, EN 62233, EN 62479
EU EMC .........EN 61000-3-2, EN 61000-3-3, EN 61000-6-1, EN 61000-6-3
EU RTTE (wireless remote):....... EN 60950-1, EN 300220-1, EN 300220-2,
EN 301489-1, EN 301489-3
Australia/NZ ........................................................................... C-TICK N4241
US model (certification pending)
US safety ........................................................................................... UL 499
US EMC ....................................................................... FCC Part 15 Class A
US EMC (wireless remote) ........................... FCC ID 2AEYKSMWIRELESS
Canadian safety............................................................... CSA C22.2 No. 64
Included items
User manual, 1.5 m power cable (no mains plug on EU model), 4.5 m wired
remote control, 4-channel wireless remote control and receiver
Accessories
Half-coupler clamp..................................................................P/N 91602005
G-clamp (vertical hanging suspension only) ..........................P/N 91602003
Quick-trigger clamp (vertical hanging suspension only).........P/N 91602007
Safety wire, safe working load 50 kg .....................................P/N 91604003
Related Items
RUSH ELX™Smoke fluid, 4 x 5 liters .....................................P/N 97120065
Ordering Information
RUSH SM 650™ EU...............................................................P/N 90480090
RUSH SM 650™ US...............................................................P/N 90480095
Specifications are subject to change without notice. For latest product
specifications, see www.martin.com
Disposing of this product
RUSH by Martin™ products are supplied in compliance with Directive 2012/19/EC
of the European Parliament and of the Council of the European Union on WEEE
(Waste Electrical and Electronic Equipment), where applicable. Help preserve the
environment! Ensure that this product is recycled at the end of its life. Your supplier
can give details of local arrangements for the disposal of RUSH by Martin™
products.