Mass 1672 User manual

MASS GmbH-Wilhelm-Lorenz-Str. 13, 59590 Geseke, Germany - Tel.: [phone] Fax: -30
Operating Manual
(Translation of the original instructions)
Plane Raze Device
SV 200 WV
Serial No. # 1672
Version : 19.08.2013
Read operating manual prior to commissioning

Plane Raze Device page 2 BA
Contents
1. Safety information
2. Technical Data, Drawings
3. General functional description
4. Wiring diagram
5. Spare-part list
6. Drawings/Spare-part identification
7. Pneumatic diagram
8. Maintenance
Accessories (Manuals from suppliers see on MASS
CD-Rom)

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MASS GmbH
Wilhelm-Lorenz-Str. 13
59590 Geseke
EC-declaration of conformity
corresponding to EG-directives for machinery 2006/42/EG Appendix II A
We herewith declare, that construction and design of this machine as well as this
special type is corresponding to the basical requirements of security and health of EG-
directives. If this machine has been modified without our agreement, this declaration
will not be valid anymore.
Designation of the machine Plane Raze Device
Typ: SV 200 WV
Serial-No.: #1672
Application: Sanding after hole plugging (wet)
EC-directives: EC-machine directive 2006/42/EC
EMV-directive 2004/108/EC
EC-low voltage directive 2006/95/EC
European directives:
DIN EN 60204 Safety of machinery, Electrical equipment of machines
- Part 1: General requirements
DIN EN ISO 13850 Safety of machinery; emergency stop equipment,
functional aspects; principles for design
DIN EN ISO 12100-1 Safety of machinery; Part 1, basic concepts
DIN EN ISO 12100-2 Safety of machinery; Part 2, technical specifications
DIN EN ISO 13849-1 Safety-related parts of control systems
DIN EN ISO 13857 Safety of machinery; Safety distances to prevent hazard zones
being reached by upper and lower limbs
DIN EN 349 Safety of machinery;
minimum gaps to avoid crushing of parts of the human body
DIN EN 614 Safety of machinery; ergonomic design principles
DIN EN 457 Safety of machinery; auditory danger signals;
DIN EN ISO 14121-1 Safety of machinery -, Principles for risk assessment
National directives :
BGV A3, BGV A1, VBG 5
Date, Manufacturer- signature Geseke, 06.05.2013
Function of signatory: Dipl.Ing. Dietmar Hellmold, Technical manager

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Safety information
The equipment described is intended for use in industrial electrical drive systems.
This equipment can endanger life through rotating machinery
and high voltages, and high voltages, that’s why guards for
both electrical and mechanical parts must not be removed.
The following points should be observed for the safety of the personnel:
Only qualified personnel familiar with the equipment are permitted to install, operate
and maintain the devices.
System documentation must be available and observed at all times.
All non-qualified personnel are kept at a safe distance from the equipment.
The system must be installed in accordance with local regulations.
A qualified person is a person who is familiar with all safety instructions and established
safety practices, with the installation, operation and maintenance of this equipment and
the hazards involved. For more detailed definitions see IEC 364.
It is recommended that anyone who operates or maintains electrical or mechanical
equipment should have a basic knowledge of First Aid. As a minimum, they should
know where the First Aid equipment is kept and the identity of the official First Aiders.
These safety notes do not represent a complete list of the steps necessary to ensure
safe operation of the equipment. If you wish further information, please contact MASS
GmbH.
The specifications in this manual describe the features of the products, without
guarantee.
MASS GmbH personnel has carefully checked this manual and the equipment , but
cannot be held responsible for its accuracy.
Technical alternatives reserved.

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General
The low-voltage recommendation applies to all electrical equipment used with a
nominal voltage between 50V and 1000V of alternating voltage and a constant
voltage between 75 and 1500V and usual ambient conditions, save the use of
electrical equipment in explosive atmosphere and electrical parts of passenger and
freight elevators.
The low-voltage recommendation is directed at using only such electrical equipment
neither exposing to danger the safety of human beings and domestic animals nor
threatening the conservation of tangible property.
In addition to the operating instructions, it is also necessary to observe and enforce
the generally applicable statutory and other binding regulations concerning accident
prevention and environmental protection.
Safety and operation instructions
During the operation, according to their system of protection, drive power
converters can have live, bare or mobile or rotating parts and elements as well as
hot surfaces.
Inadmissible removing of the required cover, improper use, wrong installation or
operation could result in serious personal or material damages. Further information
to learn from the documentation.
All transport, installation and start-up and repairing works are to be performed by
qualified staff only (IEC 364 and/or CENELEC HD 384 or DIN VDE 0100 and IEC-
report 664 or DIN VDE 0110 and national safety regulations to observe).
Prior to maintenance work on the machine, the current supply absolutely to switch
off.
The operating instructions to keep available and to hands.
MASS GmbH refuses any liability for improper and inappropriate use.
© 2013 by MASS GmbH, Geseke, Germany.
All rights reserved. This publication may not, in whole or in part, be copied, photocopied,
translated or reduced to any electronic or machine-readable form without prior written
permission of the author, except for copies made by the purchaser for internal purposes.
This publication may be subject to change anytime without prior notice.
All product names and brand names depicted herein are registered trademarks of their
respective manufacturers or owners.

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Safety instructions
The safety-consciousness of staff working procedures based on the operating manual
should be checked at least occasionally.
Personnel must not be allowed to wear long hair, loose clothing or jeshaftry, including
rings, as these may get caught or entangled and lead to injuries.
Personal protective equipment must be worn where necessary or required by the
regulations.
All safety notices and warnings on the plant must be observed.
All labels on the machine which display safety and operating instructions must always
be kept legible. Worn or damaged labels must be replaced immediately.
No modifications, additions or conversions of the machine which might impair safety
may be undertaken without the permission of the supplier. This also applies to the
installation of safety devices and valves, as well as to welding work on supporting
components.
Such interventions or modifications by the user will also lead to the loss of guarantee
claims.
Before starting
Familiarise yourself sufficiently with
the machine's operating and control elements
the machine's fittings
how the machine works
the immediate environment of the machine
the machine's saftey installations
measurements in case of an emergency
The following activities must be performed prior to starting the machine each time:
Check to make sure that all safety devices are fitted and functioning.
Check the machine for visible damage; any defects found must be
corrected immediately or reported to the supervisor —the machine
may only be operated if it is free of faults.
Make sure that only authorised persons remain within the operating
area of the machine and that no other persons are endangered when
the machine is started up.
All objects and other materials which are not required for operation of
the machine must be removed from the machine's operating area.

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Safety notes
WARNING!
There is the risk of squashing hands and arms. Take a great deal of
care during sanding process.
Warning!
There is a risk of suffering with contusions on hands and arms. For this
reason, take greatest pain with opening the heating fields. You must
fixing the covers.
Danger!
Subject to the load, the driving motor (servomotor) is getting hot up to 165 F (75°C). There
is the risk of burns. Prior to starting the maintenance works, check the temperature of the
metal parts.
Note!
The machine must be installed and put into operation by qualified staff
only.

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EMERGENCY-STOP
In the event of danger the EMERGENCY-STOP-key immediately to press.
Do not dismount or manipulate the safety equipment.
In the event the safety equipment requires to be dismounted for setting up, repairing or
maintenance works, it must be remounted prior to production start.
EMERGENCY-STOP
The infeed area, fitted with EMERGENCY-STOP button to be activated in
the event of emergency only.
Warning!
There is the risk of physical injury caused by electrical shock. The machine is
not idle once the EMERGENCY-OFF-button has been released.
Prior to control box works, make the complete plant idle by cutting the main
switch off. Even if the main disconnector is switched off, the main terminals
are under voltage.
Warning!
The prescribed ear protection must be worn.

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Field of application and correct utilization
The Plane Raze Device SV 200 WV is build for grinding pcb´s.
The Plane Raze Device removes the cured plugging paste excess after the hole
plugging process from pcbs, thus receiving a very plane and flat surface. In the same
time the copper is sanded down to a specified thickness all over the board.
Any other operation is considered as not being in line with the rules. The
manufacturer cannot be held responsible for neither physical injuries nor
plant or other asset damages resulting from inexpert operation. The risk to
be borne by the operator only.
The plant must be operated and fitted by skilled and authorized staff only.
The staff must be trained and versed with the operation instructions.
Any modifications or amendments to this machine are to be made in consultation with
the manufacturer only.
Unauthorized actions will exclude any guarantee and effect the
manufacturer to be immediately released from the guarantee
contract.
Service, conversion works and manipulations on the plant construction must be made
by skilled, trained and qualified staff only with observing the relevant public rules and
provisions.
Irrespective of the following instructions, the local safety rules for the operation of the
plant to apply in any case.
Please observe the local rules and laws (e.g. workplace regulations,
VDE, safety regulations etc.) as well as the principles and guideline for the safety of
machines of the EN 50009 part 1.
Danger!
Operational safety of the machine is only
guaranteed if it is used as intended!
The machine is only to be used for its intended
purpose and when in perfect condition from a
safety engineering point of view.

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Requirements of personnel
Warning
Danger of injury caused by inadequate skills of
the operating personnel
Improper handling of the machine can lead to
significant personal injury and damage to property.
Therefore:
Only have any work carried out by qualified
personnel.
The instruction manual is aimed at trained operating personnel and at specially
trained maintenance and service personnel.
Prior to start-up and before maintenance and service work, it is extremely important
to read the instruction manual!
Operating personnel are considered to be any persons instructed to operate the
machine by the operator of the product. Regarding operating personnel, a difference
needs to be made between the following qualifications.
Trained person
has been trained in training sessions provided by the operator about the tasks
assigned to him and possible dangers in the event of improper behaviour.
Expert personnel
because of their professional training, know-how and experience as well as
knowledge of the relevant regulations, are in a position to carry out the work
entrusted to him and to independently recognise and avoid potential dangers.
This in particular includes maintenance and service personnel.
Qualified electrician
because of his professional training, know-how and experience as well as knowledge
of the relevant rules and regulations, is in a position
to carry out the work on electrical systems and to independently recognise and avoid
potential dangers.
The qualified electrician is trained for the specific site of operation he is working in and
is familiar with the relevant standards and regulations.

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Electrotechnically trained person
An electrotechnically trained person is considered to be a person trained by a
qualified electrician to carry out certain work who has been instructed on the
assigned work and the dangers and has been informed about the necessary
safety devices and protective measures.
Training
The personnel must receive regular training from the operator. This should be
recorded as evidence of the training.
Training records
Date
Name
Trainee
Type of
Training
Trained by
Signature
Trainee
Figure: Example of a training record
Unauthorised person
Warning
Danger for unauthorised persons!
Unauthorised persons who do not meet the above
described criteria, are not aware of the dangers of
the machine and of the work area.
Therefore:
Keep unauthorised persons away from the
machine
Speak to unauthorised persons and instruct
them to move away from the work area
In an emergency, discontinue work, if
necessary switch off machine until
unauthorised persons have been removed from
the work area.

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Operator responsibility
The machine is used in the commercial sector. Therefore the operator of the
machine is subject to the legal obligations pertaining to safety at work.
The operator (contractor / company) is considered to be who operates the product
and applies it as intended or has it operated by suitable and trained persons.
Apart from the occupational health and safety information in this manual, the safety,
accident prevention and environmental protection regulations valid for the scope of
application of the machine must be adhered to. The following apply in particular:
The operator must inform himself about the applicable occupational health
and safety regulations and must carry out a risk assessment including risks
resulting from the special working conditions at the place the machine is
being used. This then has to be converted into an instruction manual for
operating the machine.
During the entire operating time of the machine, the operator must check
whether the instruction manual prepared by him still meets current rules and
regulations and must adapt it where necessary.
The operator must clearly regulate and define the responsibilities for
installation, operation, maintenance and cleaning.
The operator must ensure that all employees who work with the machine
have read the instruction manual and have understood it.
Apart from that, he must provide personnel with regular training and inform
them about the dangers.
Furthermore, the operator is responsible for always keeping the machine in perfect
condition. Therefore, the following applies:
The operator must ensure that the service intervals described in this
instruction manual are kept to.
The operator must have all safety devices regularly checked to make sure
that they work and that they are complete.
The operator must provide the personnel with the necessary protective
equipment.
The operator must nominate a machine supervisor who is responsible for
safe operation and the coordination of all work.

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General safety information
Instructions, particularly safety instructions provided in the instruction manual,
provide the user with information which ensures that the product works safely and
functionally.
Warning
Risk of injury
by not paying attention to the safety
information
If such information is disregarded, this can lead to
malfunctions or disruptions!
In the worst case, this can have a detrimental
effect on the health of the user
1. Personal protective equipment
While working, it is necessary to wear personal protective equipment to minimise
any health risks.
Always wear the protective equipment necessary for the respective work.
Comply with any notices on personal protective equipment displayed in the
work area.
Basically always wear:
Ear protectors
Ear protectors must be worn in the entire plant
area, the noise level is more than 72 dB (A).

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General safety information
Protective clothing
is close-fitting work clothing with low tear
resistance, close-fitting sleeves and no protruding
parts. It serves mainly to protect against getting
caught on moving parts.
Do not wear any rings, chains or other jewellery.
Protective gloves
to protect hands from friction, abrasion, pricking or
deep wounds or from touching hot or cold surfaces.
Safety shoes
to protect from heavy, falling parts and against
slipping on slippery ground.
Particular dangers
In the following section, residual risks are listed which have been ascertained on the
basis of a risk assessment.
Attention must be paid to the safety information given here and the warning signs in
the following chapters of this manual to reduce health risks and to avoid dangerous
situations.

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Electric current
Danger
Acute danger from electrical voltage
There is acute danger caused by touching live
parts.
Damage to the insulation or to individual
components can be life-threatening.
Therefore:
If the insulation is damaged, immediately
switch off the power supply and effect a
repair.
Work on the electrical systems may only be
carried out by qualified electricians.
For all work on the electrical system, switch
off the current and check that it is off.
Before carrying out any maintenance,
cleaning and repair work, switch off the power
supply and secure it against being switched
on again.
Do not bridge any fuses or disable them.
When replacing fuses, keep to the correct
ampere number.
Keep moisture away from parts carrying a
current. This could lead to a short-circuit.
Danger!
Danger of being crushed / pinched / dragged in
by moving parts
Therefore:
If the drive power is being applied, never reach
into the feed inlet or discharge outlet or into an
unlocked maintenance opening.

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Secure against being switched on again:
1. Switch off power supply.
2. If possible, secure the switch with a lock and attach a sign like the one
shown in the following picture to be clearly visible on the switch.
3. The key should be stored by the employee named on the sign.
4. If it is not possible to secure the switch with a lock, set up a sign like the
one in the second picture.
5. Once all the work has been carried out, make sure that no people are in
the danger zone any more.
6. Make sure that all safety devices have been installed and are fully
functional.
7. Now you can remove the sign.
Danger!
Do not switch on!
Switch secured with lock
on the: .........at .....o'clock.
The lock may only be removed
by: .
once measures have been taken to ensure nobody
is in the danger zone any more.
Danger!
Do not switch on!
Switched off
on the: .......at .....o'clock.
May only be switched on by
by: ....................
once measures have been taken to ensure nobody
is in the danger zone any more.

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Environmental protection
Caution!
Environmental hazard!
If environmentally hazardous materials are handled
incorrectly, in particular if disposed of incorrectly,
significant damage to the environment can be the
result.
Therefore:
If material that is hazardous to the environment
accidentally gets into the environment, then take
suitable measures immediately. If in doubt,
inform the responsible local authority about the
damage.
The following materials that are hazardous to the environment are used:
Lubricant
Grease
oil

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EMERGENCY-STOP
In the event of danger press the EMERGENCY-STOP-Button immediately.
Do not dismount or manipulate the safety equipment.
In case the safety equipment requires to be dismounted for set-up, repair or
maintenance works, it must be remounted prior to production start.
EMERGENCY-STOP
The plant is fitted with EMERGENCY-STOP buttons to be activated in the event of
emergencies only.
Warning!
There is the risk of physical injury caused by electrical shock. The machine is
not idle once the EMERGENCY-STOP button has been released.
Prior to control box works, make the complete plant idle by turning the main
switch off. Even if the main disconnector is switched off, the main terminals are under
voltage.

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Disposal / shutdown
Definite shutdown
If you want to definitely shut the machine down, please pay attention to the legal rules
and provisions for the disposal of contaminated components and parts.
The machine must not be disposed of in complete.
For disposal, the machine is completely to be disassembled and the individual parts are
to be recycled in conformity with the rules and standards. Materials, which cannot be
recycled, are to be disposed of as usual of this type of materials!
Information and details about disposal and collection depots are given by your local
authorities. Concerning the disposal, the relevant current and regional laws and rules of
your country must be observed in any case.
Environment protection
The separate and environmentally compatible disposal of material remainders
is beneficial to the recovery of valuable substances.
Pay attention to the substances and materials to be handled and disposed of
appropriately and that no one is exposed to danger by cleaning agents or fuels
(e.g. oil, lubricating grease, etc.) .
Beware of remaining dangers
The machine is built to the state of the art and the recognized safety-related rules and
standards. However, dangers to body and life of the operator and other persons could
occur. For this reason, use the machine only in conformity with the intended purpose
(see area of application and intended use) and check its perfect state prior
to starting operation.

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Technical Data
Machine designation: Plane Raze Device
Machine type: SV 200 WV
Machine-No.: #1672
Operating Voltage: 3x480 V /N/PE
Frequency: 60 Hz
Total load: 5 kW
Panel thickness: 0,3 - 15 mm 12 mil –590 mil
Panel size: max. 36x30” (915 mm x 762 mm)
Weight: approx. 800 kg
Working height: 980 mm
Noice level: approx. 72 dB(A)
Compressed air: about 88 PSI, (6 bar)
Speed: max. 3000 rpm Free space aroung machine
800 mm
More details see technical drawings