Massimo motor 800utv-ec User manual

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INTRODUCTION

Congratulations on your purchase of the 800UTV-EC. It represents the result of many years of

experience in the production of fine sporting, UTVs, and pacesetting racing machines. With the

purchase of this UTV, you can now appreciate the high degree of craftsmanship and reliability.

This manual will provide you with a good basic understanding of the features and operation of

this UTV. This manual includes important safety information. It provides information about special

techniques and skills necessary to ride your UTV. It also includes basic maintenance and inspection

procedures. If you have any questions regarding the operation or maintenance of your UTV, please

consult the dealer.

AN IMPORTANT SAFETY MESSAGE

●READ THIS MANUAL TOGETHER WITH TIPS FOR THE UTV RIDER CAREFULLY AND COMPLETELY

BEFORE OPERATING YOUR UTV. MAKE SURE YOU UNDERSTAND ALL INSTRUCTIONS.

● PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE UTV.

●NEVER OPERATE A UTV WITHOUT PROPER TRAINING OR INSTRUCTION.

●THIS UTV, AND ANY OTHER UTV OVER 90cc, SHOULD NOT BE RIDDEN BY ANYONE UNDER 16 YEARS

OF AGE.

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IMPORTANT MANUAL INFORMATION

FAILURE TO FOLLOW THE WARNINGS CONTAINED IN THIS MANUAL CAN RESULT IN SERIOUS

INJURY OR DEATH.

Particularly important information is distinguished in this manual by the following notations:

The SafetyAlert Symbol means ATTENTION!

YOUR SAFETY IS INVOLVED!

Failure to follow WARNING instructions could result in severe injury or

death to the machine operator, a bystander or a person inspecting or

repairing the machine.

A CAUTION indicates special precautions that must be taken to avoid

damage to the machine.

A NOTE provides key information to make procedures easier or clearer.

NOTE:

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IMPORTANT NOTICE

Curve speed must be smaller than 30km/h.

This UTV has been passed and the EC certificate, it can run on any public street, road, and

highway.

Please check your local riding laws and regulations before operating this UTV.

When the temperature is below -20℃(-4°F), please park the UTV in the place where the

temperature is higher than -20℃(-4°F). After the UTV has warmed up, the UTV can be started.

Please see page 6-3 on the warming up process.

When the temperature is higher than 38℃(100°F), and when you park the UTV after it run at

high speed, please keep engine running for 3 minutes at idle mode and make sure that the radiator

fan still work for 3 minutes to prevent cooling water from boiling. Then turn off the power switch to

save the battery.

When you park the UTV and cut off the engine, please turn off the ignition switch to stop meter

displaying. With EFI system use for this UTV, the electric fuel pump in the fuel tank can work when

the meter displays. If the fuel pump work for a long time ,it will result in battery power loss and failure

to electric start.

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CONTENTS

1 LOCATION OF THE WARNING

2AND SPECIFICATION LABELS……1-1

2. SAFETY INFORMATION………………2-1

3. DESCRIPTION AND VEHICLE

IDENTIFICATION………………………3-1

Identification Number Records…………3-3

Vehicle Identification Number…………3-3

4. CONTROL UNCTIONS………………4-1

Ignition Switch……………………………4-1

Switch Lock Assy………………………4-2

Indicator And Warning Lights…………4-3

Multi-Function Display Gauge…………4-6

Odometer And Trip Meter Modes………4-7

Clock Mode………………………………4-8

Fuel Gauge………………………………4-9

Switches………………………………4-10

On-Command Four-Wheel–Drive

And Differential Gear Lock Switches…4-11

1 Accelerator Pedal………………………4-15

Brake Pedal……………………………4-16

Drive Select Lever……………………4-16

Fuel Tank Cap…………………………4-17

Seats……………………………………4-17

Seat Moving ForwardAnd

Backward.

…

………………………………

4-19

Seat Belt………………………………4-19

Cargo Bed………………………………4-21

FrontAnd Rear Shock

Absorber Adjustment…………………4-23

Trailer Hitch Bracket……………………4-25

Auxiliary DC Jack………………………4-25

5PRE-OPERATION CHECKS…………5-1

5. Brakes……………………………………5-2

Front And Rear Brakes…………………5-2

Fuel………………………………………5-5

Gasohol…………………………………5-5

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Engine/Reduction Gear box Oil ………5-6

Coolant……………………………………5-7

Final Gear Oil……………………………5-8

Differential Gear Oil……………………5-8

Adjustment of steering…………………5-8

Throttle Pedal……………………………5-9

Throttle Freepaly………………………5-10

Throttle Freeplay Inspection………5-10

Throttle Freeplay Ajustment…………5-10

Steering Wheel Inspection……………5-11

Seat Belts………………………………5-11

Fittings and Fasteners…………………5-11

Lights……………………………………5-11

Switches…………………………………5-11

Tires……………………………………5-12

How To Measure Tire Pressure………5-14

TireWearLimit…………………………5-15

6．OPERATION………………………………6-1

Starting The Engine Under In Low

Temperature……………………………6-1

Starting The Engine……………………6-2

Warming Up………………………………6-3

Drive Select Lever OperationAnd

Reverse Driving…………………………6-4

Parking……………………………………6-6

Parking On A Slope……………………6-7

Vehicle Break-in Period…………………6-8

Engine Break-In…………………6-9

Accessories And Loading……………6-10

7DRIVING YOUR VEHICLE……………7-1

Getting To Know Your Vehicle…………7-1

Learning To Operate Your Vehicle……7-5

Turning Your Vehicle……………………7-6

Operating Improperly in Reverse………7-7

Cab NetsAnd Shoulder

Protection Plate…………………………7-7

Braking……………………………………7-8

Going Uphill………………………………7-8

Going Downhill…………………………7-10

Crossing Through Shallow Water……7-12

Vehicle Immersion……………………7-13

Rear Axle Differential Lock …………7-15

Riding Over Rough Terrain……………7-16

Riding In Brush Or Wooded

Areas……………………………………7-17

Encountering Obstacles On The

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Trail………………………………………7-18

8. PERIODIC MAINTENANCE AND

ADJUSTMENT…………………………8-1

Owner’s Manual And Tool Kit…………8-1

Periodic Maintenance Chart For

The Emission Control System…………8-3

General MaintenanceAnd

Lubrication Chart…………………………8-4

Sundry Box Cover………………………8-6

Engine Cover……………………………8-6

Engine Oil And Oil Filter Cartridge……8-7

To Change the Engine Oil………………8-8

To change the Reduction

Gear Box Oil8-11………………………8-11

Final Gear Oil…………………………8-12

Differential Gear Oil……………………8-14

Coolant…………………………………8-16

Axle Boots………………………………8-18

Spark Plug Inspection…………………8-19

Cleaning The Air Filter Elements……8-21

Cleaning The Spark Arrester…………8-25

Valve Clearance………………………8-27

Front Brake Pad Check………………8-27

Rear Brake Pad Check………………8-28

Checking The Brake Fluid Level……8-28

Brake Fluid Replacement……………8-30

Checking The Brake Pedal……………8-30

Parking brake lever free

play adjustment………………………8-31

Brake Light Switch Adjustment………8-33

Cable Inspection And Lubrication……8-34

Brake PedalAndAccelerator

Pedal Lubrication………………………8-35

Rear Knuckle UpperAnd Lower

Pivot Lubrication………………………8-35

Steering Shaft Lubrication……………8-35

Wheel Removal………………………8-37

Wheel Installation………………………8-37

Battery…………………………………8-38

Battery Maintenance…………………8-40

Fuse Replacement……………………8-40

ReplacingAHeadlight Bulb……………8-43

Tail/Brake Light Bulb

Replacement……………………………8-45

Replacing a Front Turning

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Light Bulb………………………………8-47

Replacing a Rear Turning

Light Bulb………………………………8-48

Troubleshooting………………………8-50

Check and solution to Common

Problems in Vehicle……………………8-51

CLEANING AND STORAGE…………9-1

A. Cleaning……………………………9-1

9

B. Storage………………………………9-3

SPECIFICATIONS……………………10-1

10

FAULT CODE OF ELECLRONIC

11 INJECTION SYSTEM…………………11-1

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LOCATION OF THE WARNING AND SPECIFICATION LABELS

1-1

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Read and understand all of the labels on your vehicle. They contain important information for

safe and proper operation of your vehicle.

Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a

replacement label is available from your dealer.

1-2

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Massimo Motor 800UTV-EC User manual

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