Master Quality Power XYPW2530 Owner's manual

Encasement
Listing
I
No:
I
Description
IQt
I
I
I
I
Purging
Washer
I
I
1
2
1
Iniector
I2
I
15
1
Bolt
16
1
3
18
1
Humoer
11
I
19
/
Handle
I
I
4
Spray
Nozzle
5
1
Connecting
Rod
1
10
1
Garden
Hose
11
I
22
1
12
I
Sleeve
I1
I
1
13
1
Pump
Instruction
11
1
14
1
Gasoline
Engine
Instruction
11
I
PT70300
Owner/Operator
Manual
XYPW2530
High
Presure
Washer
--
The
Fixing
map
Of
Pressure
[Washer
1

Owner/Operator
Manual
OwnerlOperator
Manual
Safety
Warnings
a
Thismachine is designed
to
produce
very
high
pressure atthe outlet
nozzle.Highpressure
from
spray
or
leaks
canpenetrate
skin
and
cause serious injury or
death.
Never
direct
the
spray
towards
any
part
of
the
body.
Never
try to stop
or
deflect leaks with your hand
Avoid contact with engine muffler.
Never
operate machine while under
the
influence
of
alcohol.
Service
warning
Modifications oralterations performed
on
equipment
may
void warranty.
Replace damaged hoses
or
fittings.
Replacement
parts
must
meet
or
exceed
original
factory specificationsto.
ensure
safe
operation
*
Do not modify engineparts orsettings.
Operating machine
with
either
water
oroil leqks will void warranty.
Do
not
operate
with
engine
in
idleposition.
Do
not
leavemachine running in bypassttrigger off) for longer than
2
minutes.Failure to
do
so
will destroy
pump
seals.
Inlet watertemperature must not exceed
160
Degrees Fahrenheit(71
Degrees Celsius).
Ensure
you
have sufficientwater supply.To
check
water suppIy,collect
water
from
outletfor oneminute.The amountcollected must
exceed
the
water volumeof
your
pump.Pump
volume
is
measured in GPM(ga1lons
per
minute).Refer
to
model fag
on
frame
forspecifications.
Do
not
allow
water to freezeinside pressure washer equipment.(Fill pump
fluid
end
with
windshield
washer
antifreezewhen storing in freezing
conditions.)
Pump must
be
fed
with
a
minimum pressure
of
15
PSI
and
a
maximum
pressure of
80
PSI.
When feeding
pump
from
a
tank,ensure
that
the
tank water level ishigher
than the
pump
inlet.(this pump isnot designedto
?raw
water)
Pump
oilmustbe changed after
first
50
hours
and
wery
250
thereafter.
Do
not
operatepressure washerwithout
a
water
inlet
screen orfilter.
Dirty
water will destroy
seals
and valves.
To
ensure
warranty,please
return
enclosedwarranty document
with
signature.
Before
You
e
Engine Oil-Ensure oil level
reads
to topofdipstick.(Use IOW-30 engineoil).
Start
Check Pump Oil-All pumps are equipped
with
a
sightglass or a dipstick.
Oil levelshould
read
112
of
sight
glass
orupto the
fill
line
on
the
dipstick.
Use
synthetic
15W50
oil only.
m
Gasoline-Use regular unleaded gasoline.
Sizeyour
water
supply
hose-Use
no smaller
than
a
518
inch
1.D.hose
to
feedpump. Hose mustbe free
of
kinks
andleaks.
Gettlng
*
Flush water inlet hose before attaching to
pump.
Started
Attach water inlet hose
and
pressure
hoseontopump.
Attach gun/wand assembly topressure host
and
removenozzle from end
of
wand.
Adjust engine throttle arm
to
middle
position and
apply
choke.
Turn
water
on,and
pull trigger on
gun.
m
Inspect
for
leaks whileallowingair
to
bleed from line.
a
With water
flowing
out
of
gun,stari
engineand cmtinueflushing
for
10
seconds.
Turnchoke
off
and
adjust
throttle to full throttle position
(3500
RPM
factory
setting).
Release
gun
and install nozzle intowand
to
begin washing.
Getting
Soalp
Your
machine
is
equippedwith
a
lowpressure/downstrcam) soapinjector
(Approx.400
PSI).The
pressure
is
reduced
automatically
by
installing
the
black
soapnozzle,
Dispense
soap
as
follows.
Place
clear vinyl tubewithfilterattached into
soap
container.
Ensure
soapmeteringvalveis
adjusted
to
amid-range setting(if equipped).
Insrall
black
soapnozzle intowand
assembly,
pull trigger
and
begin
dispensing
soap.
Rise
fresh
watertbroughvalve
after
eash use.This willprevent
soap
from
drying
and
plugging
up
thevalve.
Adjustmetering valve
according
to soaprequirements.
Soap
willautomatically stopdrawing ifcolored
high
pressure
tips
are
in
use.
Important.
The
informationprovided inthis manual will
help
to
ensure
the
safe
operation
of
thisequipment. Failure
to
comply
with
the
enclosed
operating instructions will nullify
warranty.

QwnesJOperator
Manual
Warranty
OUR
AGENT
Will repairor replace,free ofcharge,
any
patt
or partsthat
are
defective in material or
workmanship
orboth.Transportation on
parts
or equipment
submitted for
repair
orreplacement
under
this
warranty
remains
the
responsibility
of
thepurchasehThis
warranty
is effectivefor
the
time periods
and
subject
to
the
conditions provided For
in
thispolicy.
Warranty workmustbe performed
by
an
authorized
agent,
We reserves
the
right to
refuse any claim due to negligenceorabuse.
Warranty
Warrantycoverage commences onthe
date
of purchaseby
the
end
user oron
the
Period
datetheproduct
has
been
first used fordemonstration purposes.
Parts
and
Accessories:
90
Days
Machines:Consumer
Duty:
1
year
Industrial Duty:
1
year
Continuous
Duty:
2years
Customer
1.Customermust complete
and
submit
warranty registration formprovided with
Responsibility
each
new
machine within
90
days
of
purchase
date,
2.Proper servicemust
be
performed
as
de~ailed
in
the
owner's
manual.NOTE.
Use
only
synthetic
15W50
pump
oil,as indicated in
the
owner's manuat.
?.Modifications
and
aftermarket
parts
oraccessories may void overall warranty
coverage.
4.Rspairs required
as
a
result ofcollision,
accident,
negligence,
misuseandlack
of maintenance are
not
coveredunderwarranty.
5.Repairwork, including disassembly inspections, must
be
perFormed
by
an
anrhorized
Warranty
Agent.
6.Customer
must
provide
the
means
of
delivering
the
product
to
and
fromthe
Warranty
Agent
(Freight
isnot
a
warrantable expense).
Disctaimer
1
.Items not
covered
under warranty include normal
wear
gL
tear
items
suchas
O-rings.
V-sleeves
and
packings,
hose
outerprotective
jacket and
spray
nozzles.
2.
We
disclaim
any
responsibility forloss
of
time
or
use
of
the
product, or
any
otherindirect, incidental
or
consequential damage, inconvenience or
commercial loss.
OwnerlOperator
Manual
XYP2530
pump
27
253027
I'lungrr(
ISmm)
,I
Ik
253028
C)-Rlng
29
2.301t1
BackUpRin~
30
53
I
t~necr
Washer
51
25301
1
c'unn
Rod
Pin
32
253032
CrankcaseCover
1
43
253033
Screw
4
34
253034
Co~trO-Ring
1
35
253035
Connectin~Rad
3
36
153036
Plunger Rod
3
37 253037
Screw
4
38
253038
Washer
4
39
253039
Flange
I
40
153040
Screw
4

OwnerlOperatos
Manual
Ownes/Operator
Manual
XYP2530
unloader

OwnerJOperator
Manual
Chemical
injector-low
Pressure
Dispohsc
soap
at
low
pressure
after
pump
Fits
on
any
pump
with
318"
Q.D.
coupler
outlet
Includes
soap
tip
Adjustable
metering
knob
10:
1
ratio
Rated
3-5
GPM
Metering
locknut
Owner/Operator
Manual
a professional-Grade
6.5
HP
Engine
Professional-Grade
XIN
YANG
001
G
Pump
Adjustable
Regulator
to
Contr~l
Pressure
Output
30'High-Pressure Hose
with
Quick
Connect
Couplers
Wand
with
Extension
and
Quick
Connect
Couplers
5
Pro-Style
Spray
Tips(0,15.25,40
&
Detergenl)
Wash~ng
CFcaning
Cle;in~ng
Prepp~np
Wood
Strippjng
Vehicles
Concrete
Siding
For
Staining
Paini
Spees
MAX
PRESSURE
NORMAL
WORKING
PRESSURE
3000
Pod
Per
Minute
(3000
PSI)
2750
Pd
Pa
Minute
(2750
PSI)
ENGINE
6.5
HP
Gasol~ne
Engine
AWMAIT~C
THERMAL
RELIEF
*
Yes
CHEMICAL
INJECTION
Yes
E-DT
-Mh~6ks-
-
--
-
?40-~e;i(mT
NOZZLE
STYLE
Pro-Style
Spray
Tips
.-->
smm
-
.-
-.
1
-7--
36
jnT3
FRAME
STYLE
Cat4
f
- -
-.
--*,-
.---
-
.--
WEIGHT
92.5
Ibs.
-'
-
-
I=-

XYPW2530
THE
FIXING
MAP
OF
PRESSURE
WASHER
Description
Purging
Machine
l
njector
Connecting
Rod
Soray
Nozzle
Bolt
Nue
Washer
Humper
Handle
Garden
Hose

Gasoline
Engine
Owner's
Manual

Keep
this
ownets
manual
handy,
so
you
can
refer
to
it
at
any
time.
This
owner's
manual
is
considered
a
permanent
part
of
the
engine
and
should
remain
with
the
engine
if
resold.
The
information
and
specifications
included
in
this
publication
were
in
effect
at
the
time
of
approval
for
printing.
Only
the
O
Type
is
equipped
for
both electric
and
manual
starting.
READ
THIS
OWNER'S
MANUAL
CAREFULLY.
Pay
special
attention
to
these
symbols
and
any
instructions
that
follow:
Indicates
serious injufy
or
death
will
result
If
Instructions
are
not
followed.
Indicates
a
strong
possibility
that
senlous
injury
or
death
could
result
if
instructions
are
notfoIlowed.
Indicates
a
poasiblltty
that
minor
injury
or
an
result
if
instructions
are
not
followed.
fndlcates
that
equipment
or
property
damage
can
result
If
instructions
are
not
followed.
NOTE:
Gives
helpful
information.
If
a problem
should
arise,
or
if
you
have
any
questions
about
your
engine, wnsult
your
engine
dealer.

CONTENTS
.
ENGINE
SAFETY
........................................................................................
2
2.
COMPONENTS
&
CONTROL
LOCATIONS
..................................
..
......................
3
3
.
CONTROLS
...............................................................................................
4
4
.
CHECK
BEFORE
OPERATION
...........................................................................
6
............................................................
............................
5
.
OPERATION
...
7
6
.
MAINTENANCE
...................................
....
......................................................
11
7
.
STORAGE$TRANSPORT1NG
..................................................
23
8
.
TROUBCESHOOTtNG
....
..
.............................................................................
26
9.
TECHNICAL
&
CONSUMER INFORMATION
..............................
..
....,
...........
27
.
..................................*.....................
10
SPECIFICATIONS
.......................
..
33
.
11
WIRING
DIAGRAMS
.......................
..
.................................................
*36
12
. OPTIONAL
PARTS
....................................................................................
38
BATTERY
.............
..
......
..
....................................................................
38

ENGINE
SAFEN
1.
ENGINESAFETY
IMPORTANT
SAFEN
INFORMATION
Most
accidents
with
engines
can
be
prevented
if you follow all instructions
in
this
manual
and
on
the
engine.
Some
of
the
most
common
hazards
are
discussed below, along with
the
best
way
to
protect
yourself
and
others.
Owner
Responsibilities
The engines
are
designed
to
give
safe
and
dependable
servi~e
if
operated
according
to instructions. Read
and
understand
this
owner's
manual
before
operatingthe engine.
Failureto
do
so
could resultin
personal
injury
or
equipment
damage.
+
Know
how
to
stop
the
engine
quickly,
and
understand the operation
of
all controls.
Never
permit
anyoneto operate
the
engine
without
proper
instructions.
m
Do
not
allow children to
operate
the
engine.
Keep
children
and
pets
away
from
the
area
of
operation.
Refuel
With
Care
Gasoline
is
extremely
flammable,
and gasoline
vapor
can
explode.
Refuel
outdoors,
in
a
well-ventilated
area,
with
the
engine
stopped.
Never
smoke
near
gasoline,
and keepother
flames
and
sparks
away.
Always
store
gasoline
in
an
approved container.
If
any
fuel
is
spilled,
make
sure
the
area
is
dry
before
starting
the engine.
Hot
Exhaust
The
muffler
becomes
very
hot
during
operation
and
remains hat
for
a
while
after
stopping
the
engine.
Be
careful not
to
touch the muffler while
it
is hot.
Let
the
engins
cool
before
storingit indoors.
To
prevent
fire
hazards
and to provide
adequate
ventilation
for
stationary equipment
applications,
keep
the engine
at
least
3
feet
(?
meter)
away
from
buildingwalls
and
other equipment
during
operation.
Do
not
place
flammable
objects
close
to the
engine.
Carbon Monoxide
Hazard
Exhaust
gas
containspoisonouscarbon
monoxide.
Avoid inhalation
of exhaust
gas.
Never
run
the
engine in
a
closed
garage
or
confinedarea.
Other
Equipment
Review the instructions provided
with
the equipment
powered
by this engine for
any
additional
safety
precautions
that
shou!d
be
observed
in conjunctionwith
engine
startup,
shutdown,
operation,
or
protective
apparel
that
may
be
needed
to
operate
the equipment.

COMPONENTS
& CONTROL
LOCATIONS
2.
COMPONENTS
&
CONTROLLOCATIONS
OIL
OIL
FILLER
CAP~D~PSTICK

CONTROLS
3.
CONTROLS
FuelValve
Lever
The fuel
valve
opens
and
closes
the passage
betweenthe
fuel
tank
and
the
carburetor.
The fuel
valve
lever
must
be
in the
ON
position
for
the
engine
to
run.
When
the
engine
is
not
in
use,
leave
the
fuel valve lever
in
the
OFF
position
to
prevent
carburetor
flooding
and
to
reduce
the
possibility
of
fuel
leakage.
Throttle
Lever
The
throttle
lever
controls
engine
THROITLE
LEVER
speed.
Moving
the throttle lever
in
the directions
shown
makes
the engine run
faster
or
slower.
THROTTLE
LEVER
Engine
Switch
The
engine
switch
enables
and
disables
the
ignition
system.
The
engine
switch
must
be
in
the
ON
position
for
the
engine
to
run.
Turning
the
engine
switch
to
the
OFF
position stops
the
engine.

CONTROLS
ALL
ENGINE
EXCEPT
D
TYPE
SWITCH
Choke
Lever
The
choke
lever
opens
and
closes
the
choke
valve
in
the
carburetor.
The
CLOSE
position
enriches
the
fuel mixture
for
starting
a
cold
engine.
The
OPEN
position
provides
the
correct
fuel
mixture
for
operation
after
starting,
and
for
restarting
a
warn
engine.
Some
engine
applications
use
a
remotely-mounted
choke
control
rather
than
the
engine-mounted
choke
levershown
here.
L
CHOKE
LEVER
Recoil
SQlher
Grip
Pulling
the
starter
grip
operates
the
recoil
starter
to
crank
the
engine.

CHECK
BEFORE
OPERATION
4.
CHECK
BEFORE
OPERATION
IS
YOUR
ENGINE
READY
TO
GO?
For
your
safety,
and
to
maximizethe service life
of
your
equipment,
it
is
very
important
to
take
a
few
moments
before
you operate
the
engine
to
check
its
condition.
Be
sure
totake
care of
any problemyou
find,
or
have
your servicing
dealer
correct it,
before
you
operate
the engine.
improperly
maintaining
this
engine
or
failing
to
correct
a
problem
before
operation,
could
cause
a
malfunction
in
which
you
could
be
seriously
inj
wed.
Always
perform
a
preoperation
inspection
before
each
operation,
and
correct
any
problem.
Before
beginning your
preoperation
checks,
be
sure
the
engine
is
level
and
the engine
switch
3s
in
the
OFF
position.
Check
the
General
Condition
of
the
Engine
Look
around
and
underneaththe engine for signs
of
oil
or
gasoline
leaks.
Removeany excessive
dirt
or
debris,
especiallyaround the muffler and recoilstarter.
Look
for
signs
of
damage.
Check
that all shields
and
Govers
are
in
place,
and
all nuts, bolts,
and
screws
are
tightened.
Check
the
Engine
Check
the
engine
oil level. Running the engine with
a
low oil level can
cause
engine
damage.
The
Oil
Alert
system
(applicableengine
types)
willautomaticallystop
the
engine
before
the
oil
level falls below
safe
limits. However,
to avoid
the
inconvenience
of
an
unexpected
shutdown,
always check the
engine
oil level
before
startup.
Check
the
air
filter.
A
dirty
air
filter
will restrict
air
flow
to
the
carburetor, reducing
engine
performance.
Check
the
fuel level. Starting with
a
full
tank
will
help
to
eliminate
or
reduce
operating
interruptionsfar refueling.
Check
the
Equipment
Powered
by
f
his
Engine
Review
the
instructions
provided
with
the
equipment
powered
by
this
engine for
any
precautions
and
proceduresthat should
be
followed
before
engine
startup.

OPERATION
5.
OPERATION
SAFE
OPERATING PRECAUTIONS
Before
operating
the
engine
for
the
first
time,
please
review
the
[MPORTANT
SAFETY
IPJFQRMAJION
and
the
chapter
titled
BEFORE
OPERATION.
Carbon
monoxide
gas
is
toxic.
Breathing
it
can
cause
unconsciousness
and
even
kill
you.
Avoid
any
areas
or
actions
that
expose
you
to
carbon
monoxide.
Review
the
instructions
provided
with
the
equipment
powered
by
this
engine
for
any
safety
precautions
that
should
be
obsewed
in
conjunction
with
engine
startup,
shutdown,
or
operation.
STARTtNG
THE
ENGINE
1.
Move
the
fuel
vabe
lever
to
the ON
position.
FUEL
VALVE
LEVER
2.
To
start
a
cold
engine,
move
the
choke
lever
to
the
CLOSE
position.
To
restart
a
warm
engine,
leave
the
choke
lever
in
the
OPEN
position.
Some
engine
applications
use
a
remotely-mounted
choke
control
rather
than the
engine-mounted
choke
Fever
shown
here.

OPERATION
3.
Move
the
throttle
lever
away
from the
SLOW
position,
about
113
of
the
way
toward
the
FAST
position.
Some
engine
applications
use
a remotely-mounted throttle control
Father
than
the
engine-mounted
throttle
lever
shown here.
LOW
4.
Turn
the
engine
switch
to
the
ON
position.
5.
Operate
the
starter.
ENGINE
SWITCH
RECOILSTARTER
(al
engine
types):
Pull
the
starter
grip lightly
until
you
feel
resistance,
then
pull
briskly.

OPERATION
Return
the
starter
grip
gently.
6.
If
the
choke
lever
has
been
moved
to
the
CLOSE
position
to
start
the
engine,
gradually
move
it
to
the
OPEN
position
as
the
engine
warns
up.
CHOKE
LEVER
STOPPING
THE
ENGINE
To
stop
the
engine
in
an
emergency,
simply
turn
the
engine
switch
to
the
OFF
position.
Under
normal conditions,
use
the
following
procedure.
1.
Move
the
throme
lever
to
the
SLOW
position.
Some
engine
applications
use
a
remotely-mounted
throttle
eontml
rather
than
the
engine-mounted
thmttle
lever
shown
here.
THROTTLE
LEVER

OPERATION
2.
Turn
the
engine
switch
to
the
OFF
position.
3.
Turn
the
fuel
valve
Iever
to
the
OFF
position.
SElTlNG
ENGINE
SPEED
Position
the throttle
lever
for
the
desired engine
speed.
Some
engine
applications
use
a
remotely-mounted
throttle
control
rather than
the
engine-mounted
throttle
lever
shown
here.
For
engine
speed recommendations,
refer
to
the
instructions
provided
with
the
equipment
powered
by
this
engine.
THROlTLE
LEVER

MAINTENANCE
6.
MAINTENANCE
THE
IMPORTANCE
OF
MAINTENANCE
Good
maintenance
is
essential
for
safe,
economical,
and
trouble-free
operation.
It
will
also
help
reduceair
pollution.
Improperly
maintaining
this
engine,
or
failure
to
correct
a
problem
before
operation,
can
cause
a
malfunction
in
which
you
can
be
seriously hurt
or
killed.
Always
follow
the
inspection
and
maintenance
recommendations
and
schedules
in
this
owner's
manual.
To
help
you
properly
care
for
your
engine,
the
following
pages
include
a
maintenance
schedule, routine
inspection
procedures,
and
simple
maintenance
procedures
using
basic
hand
tmb.
Other
service
tasks
that
are
more
difficult,
or
require
special
tools,
are
best
handled
by
professionals
and
are
normally
performed
by
a
technician
or
other
qualified
mechanic.
The
maintenance
schedule
applies
to
normal
operating
conditions.
If
you
operate
your
engine
under
unusual
conditions,
such
as
sustained
high-load
or
high-temperature
operation,
or
use
in unusually wet
or
dusty
conditions,
consult
your
servicing
dealer
for
recommendations
applicable
to
your
individual
needs
and
use.
MAIWENANCE
SAFETY
Some
of
the
most
important
safety
precautions
are
as
follows: However,
we
cannot
warn
you
of
every
conceivable
hazard
that can
arise
in
performing
maintenance.Only
you
can
decide
whether
or
not
you
should
perfoma
given
task.
Failure
to
properlyfollow
maintenance
instructions
and
precautions
can
cause
you
to
be
seriously
hurt
or
killed.
Always
follow
the
procedures
and
precautions
in
the
owner'smanual.
Safety
Precautions
Make
sure
the
engine
is
off
before
you
begin
any
maintenance
or
repairs.
This
will
11

eliminate
several
potential
hazards:
Carbon
monoxide
poisoning
from
engine
exhaust.
Be
sure
there
is
adequate
ventilation whenever
you
operate
the
engine.
Burns
from
hot
parts.
Let
the
engine
and
exhaust
system
cool
before
touching.
Injury
from
movingparts.
Do
not
run
the
engine
unless instructed
to
do
so.
Read
the
instructions
before
you
begin,
and
make sure
you
have
the
tools
and
skills
required.
To
reduce
the
possibility
of
fire
or
explosion,
be
careful
when
working
around
gasoline.
Use
only
a
nonflammable
solvent,
not
gasoline,
to
clean
parts.
Keep
cigarettes,sparks
and
flames
away
from
all
fuel-related
park.
Remember
that
your
servicing
dealer
knows
your
engine
best
and
is
fully
equipped
to
maintain
and
repair
it.
To
ensure
the
best
quality
and
reliability,
use
only
new,
genuine
parts
or
their
equivalents
for
repair
and
replacement.
MA1lNTENANCE
SCHEDULE
REGULAR
SERVICE
PERIOD
Performed
at
every
indicated
month
or
operating
hour
intenal,
whichever
comes
first,
ITEM
Replace
the
paper
element
type
only.
(
I
)
Service
more
frequently
hen
used
in
dusty
areas.
Each
0
0
-
I
After
every
300
Hrs.
(2)
Every
2
years
(Replace
if
necessary)
(2)
1
First
month
or
20
HE.
0
Emission-related
items.
Engine
oil
Air
cleaner
Sediment
Cup
Spark
plug
Spark
arrester
(optional
pa*)
Idle
speed
Valve
clearance
Fuel
tank
and
strainer
Cornbustionchamber
Fuel
line
Check
level
Change
Check
Clean
Replace
Clean
C
heck-Clean
Replace
Clean
Check-Adjust
Check-Adjust
Clean
Clean
Check
Every
3
months
or
50
Hrs.
------
o(1)
Every
6
months
or
I00
Hrs.
0
0
0
0
Every
year
or
300
Hrs.
I
O*
0
oC2)
0
(2)
0
(2)
Table of contents