Masterbuilt 20040411 Guide

CARBON MONOXIDE HAZARD
Failure to follow these warnings and instructions properly could result in fire or explosion, which could cause
property damage, personal injury, or death.
Burning charcoal gives off carbon
monoxide, which has no odor and can
cause death.
DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
Use only outdoors where it is well
ventilated.
ASSEMBLY, CARE & USE MANUAL
WARNING & SAFETY INFORMATION
MODEL: 20040411 BARREL GRILL
THIS PRODUCT IS FOR OUTDOOR USE ONLY
This manual contains important
information necessary for the proper and
safe use of this grill.
Read and follow all warnings and
instructions before using grill and
during use.
Keep it for future reference.
WARNING
Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.
Manual Code: 9804100059 120110-04JH

• Keep a fire extinguisher accessible at all times while operating grill.
• Never leave grill unattended while in use.
• Never use inside an enclosed area such as a patio, garage, building or tent.
• Never use inside a vehicle, not even a recreational vehicle such as a motorhome, camper, or truck bed.
• Never operate this grill under any overhead construction such as roof coverings, carports, awnings or overhangs.
• Maintain a minimum distance of 10 ft. (3m) from all structures.
• Keep area clear of all combustible materials such as wood, dry plants, grass, brush, paper or canvas.
• Never operate this grill within 25 ft. (7.5m) of flammable liquids.
• Never operate this grill within 10 ft. (3m) of a gas cylinder.
• Never use this grill as a heater (READ CARBON MONOXIDE HAZARD).
• Use this grill only on a stable, level surface to prevent tipping.
• Use on non-combustible surfaces such as dirt, concrete, brick or rock.
• Keep children and pets away from grill at all times. Do not allow children to use grill.
• Only use charcoal lighting fluid. Never use gasoline, alcohol or other highly volatile fluids to ignite charcoal.
These fluids can explode causing injury or death.
• Grill is HOT while in use and will remain HOT for a period of time afterwards. Do not touch any part of the grill
without wearing protective gloves.
• Never move grill when in use. Allow grill to cool completely before moving or storing.
• Never leave HOT coals or ashes unattended.
• Do not store grill with HOT ashes or charcoal inside grill. Store only when fire is completely out and all surfaces
are cold.
• Dispose of cold ashes by placing them in aluminum foil, soaking with water and discarding in a non-combustible
container.
• Accessory attachments not supplied by Masterbuilt Outdoor Products© are not recommended.
• Never use this product for anything other than its intended purpose. This grill is not for commercial use.
• Always use this grill in accordance with all applicable local, state and federal fire codes.
GENERAL WARNING AND SAFETY INFORMATION
WARNING
Combustion by-product produced when using this product contains
chemicals known to the State of California to cause birth defects,
other reproductive harm, or cancer.
The materials used in this product may contain lead a chemical known to the State of
California to cause birth defects and other reproductive harm.
1

PARTS LIST
2
ITEM NO. QUANTITY DESCRIPTION
1 1 Grill Lid
2 1 Warming Rack
3 2 Cooking Grate
4 1 Charcoal Grate
5 1 Grill Body
6 2 Air Damper
7 2 Leg Connector
8 2 Leg Bracket
9 2 Short Axle Leg
10 2 Long Stationary Leg
11 1 Storage Shelf
12 1 Axle
13 2 Wheel
14 2 Side Shelf Bracket
15 1 Side Shelf
16 1 Smoke Stack
17 1 Lid Handle
18 1 Temperature Gauge
(with Retainer Clip)
18
7
15
11
17
14
6
5
3
2
1
4
13 12
8
9
10
16

3
HARDWARE LIST
(A)
M6x45
Phillips Head Screw
qty-14
(B)
M6x70
Phillips Head Screw
qty-2
(G)
M6
Flat Washer
qty-2
(H)
M6
Lock Nut
qty-6
(I)
Cotter Clip
qty-2
(D)
M6x12
Phillips Head Screw
qty-11
(E)
M6
Carriage Bolt
qty-2
(C)
M6
Hex Flange Nut
qty-20
(J)
M6
Axle Cap
qty-2
(F)
M6
Lock Washer
qty-2
BLISTER PACK CONTENTS

REPLACEMENT PARTS LIST
DO NOT RETURN TO RETAILER
For Assembly Assistance, Missing or Damaged Parts
Call: MASTERBUILT Customer Service at 1-800-489-1581
STOP!
4
ITEM NO. DESCRIPTION
9904100045
Lid Kit
9904100046 Grill Body Kit
9904100029 Smoke Stack Kit
9904100047 Side Shelf Kit
9904100048 Axle Leg Kit
9904100049 Stationary Leg Kit
9904100050 Leg Connector Tube Kit
9904100051 Leg Bracket Kit
9904100052 Side Shelf Support Kit
9904100053 Axle Kit
9904100054 Wheel Kit
9904100055 Warming Rack Kit
9904090029 Lid Handle Kit
990050018 Air Damper Kit
9904100056 Temperature Gauge Kit
9004100077 Lower Shelf (no Hardware)
9004100078 Axle Caps
9004100079 Cooking Grate
9004100080 Charcoal Grate
9904100068 Hardware Bag
9804100059 Instruction Manual - English

Tools needed for assembly:
Adjustable Wrench
Phillips Head Screwdriver
Before assembly read
instructions carefully.
This unit is heavy. Do not
assemble without assistance.
Assemble grill on a clean, flat
surface.
7
9
10
CAUTION: Use caution during the
assembly process.
Some components are heavy.
STEP 1.
Pay close attention to when assem-
bling grill legs. Right legs are
shorter to accommodate wheels.
Insert right short leg (9) and left long
stationary leg (10) into leg connector
(7) as shown.
Repeat step 1 to assemble second set
of legs.
ASSEMBLY INSTRUCTIONS
STEP 2.
Steps 2-3 require assistance. Get a
helper!
Insert storage shelf (11) into holes of
assembled grill legs as shown.
STORAGE SHELF
INSERTION HOLE
11
9
10
5

STEP 3.
Attach leg bracket (8) to right short
legs (9) as shown using phillips head
screws (A) and hex flange nuts (C).
Repeat step 3 on opposite side.
Do not fully tighten screws at this
time.
6
A
9
C
8
STEP 4.
Insert axle (12) through holes on
short right legs (9). Slide wheel (13)
onto axle and secure using cotter clip
(I). Snap axle cap (J) onto end of
wheel assembly as shown.
Repeat step on opposite side for
remaining wheel.
Do not fully tighten screws at this
time.
12
13
I
J
9

7
STEP 5.
Place grill body (5) onto assembled
legs with holes for grill lid to the back.
Tightly secure grill body to leg connec-
tors (7) using phillips head screws (A)
and hex flange nuts (C).
Do not fully tighten screws at this
time.
5
A
7
C
H
D
56
STEP 6.
Note: Do not over tighten. Air
damper should move freely.
Attach air damper (6) to body (5)
using phillips head screw (D) and
lock nut (H) as shown.
Repeat step on opposite side.

8
STEP 7.
Note: Position brackets so sharper
angled end (Fig. A) is used to con-
nect to leg connector.
Attach side shelf support brackets
(14) to side shelf (15) using phillips
head screws (D).
Do not fully tighten at this time.
STEP 8.
Align holes on assembled side shelf
(15) with holes on grill body (5) and leg
connector (7) as shown.
Insert phillips head screw (D) through
holes on body (5) into side shelf (15).
Secure using hex flange nuts (C).
Attach shelf support brackets (14) to
top holes in leg connector (7) as shown
in illustration and Fig. A. using phillips
head screws (A). Secure using hex
flange nuts (C).
Do not fully tighten screws at this
time.
D
7
C
A
5
15
14 14
A
C
7
Fig. A
D
15
14
Fig. A

STEP 9.
Step 9 requires assistance.
Get a helper!
Align grill lid (1) with grill body (5) as
shown. Secure grill lid (1) to grill body
(5) using carriage bolt (E).
Repeat step on opposite end.
5
1
E
STEP 10.
Insert temperature gauge (18)
through slotted hole in grill lid (1).
Secure by turning temperature guage
(18) and lock into place with retainer
ring.
9
18
1