Masterbuilt 20040712 Guide

MASTERBUILT
ASSEMBLY, CARE & USE MANUAL
WARNING & SAFETY INFORMATION
MODEL 20040712 SMALL BARREL GRILL WITH FIREBOX
THIS PRODUCT IS FOR OUTDOOR USE ONLY
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Tools required for assembly: Adjustable Wrench, Phillips Head Screwdriver.
,/_, CARBON MONOXIDE HAZARD ..... /:/!"_ WARNING ;_!t
Burning charcoal gives off carbon
monoxide, which has no odor and can
cause death.
DO NOT burn charcoal inside homes,
vehicles, tents, garages or any enclosed
areas.
Use only outdoors where it is well
ventilated.
This manual contains important
_n ofo_tTon_necessary for the-pl-operand--
safe use of this grill.
Read and follow all warnings and
instructions before using grill and
during use.
Keep it for future reference.
iFailure to follow these warnings and instructions pfoper[y could result in fire or explosion, which could cause
property damage, personal injury, or death.

GENERAL WARNING AND SAFETY INFORMATION _
• Keep a fire extinguisher accessible at all times while operating grill
• Never leave gdll unattended while in use.
• Never use inside an enclosed area such as a paEio, garage, building or {ent.
•Never use Inside a vehicle, not even a recreational vehicle such as amotorhome, camper, or truck bed.
•Never operate this grill under any overhead construction such as roof coverings, carports, awnings or overhangs.
•Maintain a minimum distance of 10 ft. (3m) from all structures.
•Keep area clear of all combust=ble materials such as wood, dry plants, grass, brush, paper or canvas.
Never operate this grill within 25 ft. 17.5m1 of flammable liquids.
- Never operate this grill within 10 if_ (3m) of a gas cylinder.
•Never use this grill as a heater (READ CARBON MONOXIDE HAZARD).
•Use this grill only on a stable, level surface to prevent tipping.
• Use on non-combustible surfaces such as dirt, concrete, br=ck or rock
•Keep children and pets away from grill at all times. Do not allow children to use grill
•Only use charcoal lighting fluid. Never use gasoline, a[cohol or other highly votatt[e flutds to [gntte charcoal.
These fluids can explode causing injury or death.
•Gr][I is HOT while in use and will remain HOT for apedod of time afterwards. Do not touch any part of the grill
without wearing protective gloves.
•Never move gdl[ when in use. Allow grill to cool comp[etsly before moving or storing.
•Never leave HOT coals or ashes unattended.
•Do not stoz'e gd[I wtth HOT ashes or charcoal inside grill. Store on|y when fire Is completely out and all surfaces
are cold.
•Dispose of cold ashes by placing them in aluminum fez[, soaking with water and discarding in a non-combustible
contalner.
•Accessory attachments not supplied by Masterbui[t Outdoor Products© are not recommended.
•Never use this product fox"anything other than its Intended purpose. This grill is not for commercial use.
_|waye use_hls grlJJit) accordance with all appJicab]e Iocal, state and tederaJ era codes.
Combustion by-product produced when using this product contains
chemicals known to the State of California to cause birth defects,
other reproductive harm, or cancer,
The materials used in this product may contain lead achemical known to the State of
California to cause birth defects and other reproductive harm.

GrdlLid
G
2 1 Warming Rack
3 2 Cooking Grate
4. t Charcoal Grate
5 1 Grill Body
6 1 Air Damper
7 2 Leg Connector
8a 1 Leg Bracket
Leg Bracket w/
8b 1 Ftrebox Mount
9 2 Short Axle Leg
10 2 Long Stationary Leg
11 1 Storage Shelf
12 1 Axle
13 2 Wheel
14 2 Side Shelf Bracket
15 1 Side Shelf
t6 1 Smoke Stack
Temperature Gauge
47 1 (wffl_ RetUrner Clip)_
18 2 Lid Handle
DO NOT RETURN TO RETAILER
For AssemblyAssistance, Missing or Damaged Parts
Call" MASTERBUILT Custome[ Sen,'lca at
14_00-489-158I, Please have Model Number and Serial
Number availabfe when cal[mg
These numbers are located on sliver label off back of unit

19
2O
21
Lid Handle
Firebox Top wtLid 23
Firebox Base 24
Access Door wtAir 25
Damper
2
1
1
Firebox Charcoal Grate
Firebox Cooking Grate
Firebox Lid Stop
Grate Lifting Tool
(A)
M6x 12
_:'ht_l_ps=HeadScrew
Qty-25
(e) (C}
M6 M6x45
He:<Flange Nut Philhps Head Screw
Q_-25 Qt_14
`1 G
(D) (E)
M6x60 M6
Phtf_pa Head Screw Lock Nut
Qty-2 Qty-5
(F) (G} (H) (I) {J|
M6 M6 M6
Cardage Bolt Flat Washer Lock V'_sher Cotter Cl_p Axle Cap
Qty-2 Qty--4 Q[y-4 Q_-2 Qty-2

DO NOT RETURN TO RETAILER For Assembly Assistance, M=ss_n9 or Damaged Parts
Call MASTERBUILT Customer Servtce at 1-800-499-1591
PEease have Model Number and Senal Number available when calling_
These numbers are located on stiver label on back of umt.
l_'.'lzlII_e]l _-'_o] _l]_iJ_tl_Ilii:4_ I_[_
1
2
3
4
5
6
7
8a
80
9
10
11
I2
13
14
15
16
17
18
19
20
21
22
23
24
25
Lid Ktt
Warming Rack Kit
Cooking Grate
Charcoal Grate
Grill Body Kit
Air Damper Kit
Leg Connecter Tube Kit
Leg 8racket Kit
Leg Bracket wl F_rebox Mount K_t
Axle Leg Kit
Stationa_ Leg I<Jt
Lower Shelf
Axle Kit
W'aeel _t
Side She;f Support Kit
Side Shelf Kit
Smoke Stack KJt
Temperature Gauge Kit
Lid Haedle Kit
F_rebox Lid Kit
Ftrebox Base Kit
Access Dear Kit
Firebox Charcoal Grate
F_rebox Cooking Grate
Firebox Dd Stop Kit
Grate Lifting Tool
Firebox A_r Damper Kit
Axle Caps
Hardware Bag
Instruction Manual
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9904100051
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9994100049
9004100077
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9904100054
9904100052
9904100047
9904110015
9904100056
9904090029
9904110016
99o4io0oa2
9904100034
9004100902
9084100003
9904100073
906080024
9904100035
906050025
9904110012
9804110005

Before assembty read
instructions carefully.
This unit is heavy. Do not
assemble without assistance,
Tools needed for assembly:
Adjustable Wrench
Phillips Head Screwdriver
Assemble grill on a clean, flat
surtace.
CAUTION: Use caution during the
assembly process.
Some components are heavy.
STEP 1
Pay close attention when
assembling grili legs. R=ghtlegs
are shorter.
Insert right sho,'l leg (9) and left long
stationary leg (lg) into leg connector
(7) as shown.
Repeat step _ to assemble second set
of legs.
STEP 2
Steps 2-3 require assistance, Get a
hetpe_
Insert storage shelf (11) into holes of
assembted gd, legs as shown
STORAGE SHELF
INSERTION HOLE

!
STEP 3
Attach leg bracket w/firebox moL_nt
(Sb) to right short legs (9) as shown
using phdIips head screws (C) and
_'_-_-_ hex flange nuts (B)
|Do not fully tighten screws at this
STEP 4
Insert ayJe (12) through heles en
shod. right ;egs (9). SHde wheel (13)
onto axle and secure using cotter clip
(I), Snap axle cap (J) onto end of
wheel assembly as shown.
Repeat step on opposite side for
remaining wheel.
DO not fulty tighten screws at this
time.

STEP 5
Place grill body (5) onto assembled
legs with holes for gnlJ lid to the back
Tightly secure gnll body to leg
connectors (7) using phillips head
screws (C) and hex flange nuts (B).
Do not fully tighten screws at this
time_
%STEP 6
Note: Do not over tighten, A_r
damper shou[d move freely.
Attach air damper (6) to body (5)
using phllhps head screw [A) and
lock nut [E) as shown,

STEP 7
Note: PositiOn brackets so sharper
angled end (Fig. A) is used to
connect to Jag connector.
Attach side she_f suppod brackets
(14) to side shelf (15) using ph_lhps
head screws (A)
Do not fully tighten at this time.
STEP 8a
Step 8 requires ass|stance.
Get a helper'!
Ahgn holes on assembled stde shelf
(15) with holes on grill body (5) as
shown.
Insert phtlhps head screw (A) through
holes on body (5) rote s|de shelf (15)
Secure usmg hex flange nuts (B)_
STEP 8b
Attach shelf support brackets (14) to
tap holes m Ieg connector C7) as shown
using phiflfps head screw_(C). Secure
using hex flange nuts (B).
Tighten all screws at this time.

STEP 9
Step 9 requires assistance.
Get a helped
Align grill hd (1) with gnl_ body (5) as
shown. Secure grill lid (1) to gdll body
(5) us=ng carnage bolt (F).
Repeat step on opposite end.
0
STEP 10
Insert temperature gauge (17)
through slotted hole m grill |_d (1)
Secure by turning temgerature gauge
(I7) and Iock into place with retainer
nng