MasterCraft PowerDisc 165 Guide

PowerDisc 165 Manual 2/12
Safety, Operation and
Maintenance Manual
PowerDisc 165
These operating instructions are intended for
operating staff. Please familiarize yourself with the
instructions and recommendations contained in these
operating instructions before setting up, utilizing and
servicing the machine. The care and maintenance
described in these operating instructions are in
the interests of your own safety and preserve the
machine’s value. The manufacturer accepts no liability
for personal injury or damage to property due to the
incorrect use of this machine.
Please read the safety instructions carefully!
Read these instructions carefully
before operating machinery.
Contents
Safety Instructions.........................2
Correct Usage..................................2
Product liability...............................2
Technical Information...................3
Assembly ..........................................3
Preparation for Use........................3
Operating Instructions..................3,4
Servicing ...........................................4
Storage ..............................................4

PowerDisc 165 Manual 2/12Page 2
Safety Precautions
• The single-disc machine may only be used by persons trained in its
use and explicitly entrusted with its operation.
• This equipment is not intended to be used by persons (including
children) with restricted physical, sensory or mental abilities or who
have no experience and/or knowledge of its use, unless supervised
by a person who is responsible for their safety, or they have received
instructions from this person on how to use the equipment.
• The single-disc machine is not suitable for cleaning surfaces which
release health-hazardous dusts and liquids. Do not use the machine
on steps.
• Danger of electric shocks! Never drive the machine over electric ca-
bles.
• Only operate the machine in the proper operating position, which is
behind the handle.
• The single-disc machine may only be serviced and repaired by per-
sons with technical and legal authorization.
• When using cleaning and care agents, the manufacturer’s danger
warnings must be followed and protective goggles and clothing
must be worn.
• Only use low-foaming, non-combustible cleaning agents which do
not contain generally health-hazardous substances.
• Be mindful of the risks of using highly flammable, combustible, tox-
ic, health-hazardous, corrosive or irritant substances.
• Delivery, instruction on safety procedures, handling and mainte-
nance and initial operation are generally carried out by our autho-
rized specialist. If this is not the case, the operator is responsible for
instructing machine users.
Correct Usage
• The operation of the single-disc machine is subject to current na-
tional and local regulations.
• It is essential to observe not only the operating instructions and the
binding regulations on accident prevention valid in the country of
use, but also the generally acknowledged rules for safe and correct
working procedures. No methods involving safety risks must be em-
ployed.
• This machines is made for professional use. E.g. Hotels, Schools, Hos-
pitals, Factories, Shops, Offices, and Renting or Leasing Business.
• The PowerDisc 165 is intended exclusively for use in building interi-
ors. Any use beyond this is considered incorrect. The manufacturer
accepts no liability for any resultant damage; the user alone bears
the risk.
• Correct use also includes adherence to the operating, servicing and
maintenance conditions recommended by the manufacturer. The
relevant accident prevention regulations as well as all the generally
acknowledged safety and working practices must be followed.
• Before using this machine, floors should be tested for suitability for
this cleaning process.
• Pay attention to the area compression of rubber floors, e.g. in gym-
nasiums.
• This machine is only intended for use on level surfaces with a maxi-
mum gradient of up to 2°
• This machine is not approved for use on public paths and roads.
• During transportation in a motorized vehicle, be sure to observe the
current user instructions and safety regulations, and particularly
those concerning maximum load capacity.
• When the machine is stationary, the brush unit must be immediate-
ly switched off to prevent damage to the floor covering.
Product Liability
• The manufacturer accepts no liability for damage to equipment and
to the floor being cleaned from using the wrong brushes and clean-
ing agents.
• The machine may be used by the operator only for its intended pur-
pose.
• If the machine is not used for their intended purpose, the user must
accept full responsibility. Any liability of the manufacturer is thus
excluded.
• Any damage resulting from unauthorized modifications to the ma-
chine will exclude any manufacturer’s liability.
Professional Servicing
• For repairs, please contact your specialist wholesaler or one of the
service shops.
For the environment
• The packaging material can be recycled. Please do not
throw the packaging material into household waste;
please recycle
• Old appliances contain valuable materials that can be
recycled; these should be sent for recycling. Batteries,
oil, and similar substances must not enter the environ-
ment. Please dispose of your old appliances properly.
Safety
Save These Instructions!

PowerDisc 165 Manual 2/12Page 3
Technical
Operating Instructions
7
4
6
7
8
11
12
17
9
10
3 1
15
16
10
20
21
22
2
1
2
1. Handle bar
2. Brush motor switch
3. Switch lock
4. Shaft adjustment handle
6. Bar
7. Tank holder
8. Cable hook
9 . Shaft adjustment unit
10. Wheels
11 .Motor head
12. Electric cable
Optional Accessories
14. Weight incl. holder
15. Solution tank, 3 Gal
16. Tank level
17. Outlet hose
20. Brush
21. Driving disc
22. Pad
Technical Specifications - PowerDisc 165
A.C. Motor 230 V
Rated Power 1200W
Brush Speed 160 rpm
Working Width 17 in
Operating Height 14.5 in
Cable Length 41 ft
Weight including Brush 78 lbs
Protection class I/IPX4
Noise level 55 db (A)
Vibration Strength Handle <2.5 M/S2
Torque 68 Nm
14
• Please remember that the voltage in the building being cleaned
must concur with that given on the machine’s type plate.
Assembly Instructions
• The motor head and bar are supplied separately packed.
• First release the hexagon socket screws in the shaft adjustment unit
(9).
• Then feed the bar (6) gently as far as it will go into the shaft adjust-
ment unit (9).
• Align the handle bar (1) parallel with the wheels (10), so that the open
side of the housing of the top shaft element (3) is facing to the rear.
• Then tighten the hexagon socket screws (9) again.
• Wind the electric cable (12) around the handle bar (1) and cable hook (8).
Preparations for Use
• Grasp the handle bar (1) with both hands
and tip the machine until it is resting on
both wheels (A).
• Then wheel the machine to its place of
work and plug the electric cable into the
power supply.
• Lay the accessories (20), i.e. brush or drive
plate with pad, on the floor.
• Now tip the machine back onto the wheels
and push it over the brush (or drive plate) un-
til the drive star and brush flange are vertical-
ly aligned. Lower the machine onto the brush.
• Then squeeze the shaft adjustment lever (4)
and lower the bar (6) into its working posi-
tion. Both arms should be extended loosely
downwards.
• Align the machine horizontally above the working element (brush
or drive plate), press the switch lock (3) and press the brush motor
switch (2) briefly. The accessory automatically engages.
Machine use
• Press the switch lock (3).
• Press the brush motor switch (2) (to the right or
left).
• The motor starts.
• If you raise the bar (6) slightly, the machine moves
to the right .
• If you lower the bar (6) down, the machine moves
to the left.
• If you keep the bar (6) in its central position, the machine works on
the spot.
Continued on page 4....
20
1
A
B
®
®
4
3
2
2
6
®
6
®

PowerDisc 165 Manual 2/12Page 4
Operating Instructions (continued)
After use
• Squeeze the shaft adjustment handle (4) and shift the bar (6) into
its vertical position. Then tip the machine onto its wheels (10) and
press the brush motor switch (2). briefly. The accessory disengages.
• Remove the plug from the power socket and wind the electric cable
(12) around the handle bar (1) and cable hook (8).
Thorough cleaning with PowerDisc 165
• For thorough cleaning, the single-disc machine can be fitted with
the following accessories: Liquid tank (15), Scrubbing brush (20) or
drive plate (21) with black pad (22).
• Fasten the tank to the mounting (7).
• Slide the outlet hose (17) onto the water connector.
• Fill the tank (15). Then fit the brush or drive plate with pad.
• Control the flow of liquid with the tank lever (16), by pulling the lever
(16) upwards.
• Vacuum the dirty wash solution a section at a time with a water ex-
tractor.
Shampooing with PowerDisc 165
• For shampooing, the machine can be equipped with the following
accessories: Liquid tank, 0.3 Perlon shampooing brush or Sapur
pad for textile floor coverings.
• The shampooing procedure is similar to the process of the thorough
cleaning process.
• Start the machine with the shampooing brush dry.
• Measure a small amount of liquid until the bristles
are saturated with foam.
• Run the machine with the rotating brush from
right to left or vice versa.
• Immediately after this, run the machine in the same
way in the reverse direction, but with an overlap of
about a quarter of the strip already treated (C).
• Only then run the machine in a spiral pattern over
the shampooed strips.
• In doing so, work both strips at the same time (D).
• During shampooing it is highly advisable to imme-
diately remove the dirt-laden foam a section at a
time with a water extractor.
Polishing
• For polishing, equip your machine with the following accessories:
Driving disc for Pads and corresponding pad.
• Fit the drive plate with the pad.
• Start the machine as per previous instructions.
Servicing Instructions
• When cleaning and servicing the machine, replacing parts or when
changing over to a different function, turn off machine and unplug
from electrical outlet.
• The power cord must not be damaged by driving over it, crushing,
tugging etc.
• Check the power cord regularly for signs of damage.
• The machine must not be used if the power cord is not in perfect
condition.
• When using or replacing the power cord or equipment cables, use
only those specified by the manufacturer.
• When replacing the plug-and-socket connectors of the power cord
or equipment cables, splash protection and mechanical strength
must be assured.
• When transporting the machine in elevators, put the shaft/bar in a
vertical position so that it cannot catch on the elevator walls.
• The shaft/bar is automatically secured against recoil by the patent-
ed shaft/bar adjustment unit.
• Only the spray and cleaning agents suitable for the machine’s pur-
pose may be used.
• Never use highly flammable, combustible, toxic, health-hazardous,
corrosive or irritant substances.
• Repairs, including the fitting of spray agent lines and hoses, may only
be carried out by approved customer service shops or by specialists
in this field who are familiar with all the relevant safety regulations.
Storage
• When the machine is not being used, store it in a dry place and in
normal room conditions (not below under 32°F).
C
D
777 South Street P.O. Box 3210,
Newburgh, NY 12550-0606
TEL: [phone]
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www.mastercraftusa.com
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