MasterCraft 55-6829-4 User manual

WET TILE SAW
55-6829-4
Instruction Manual
03/05
Toll Free Helpline: 1-800-689-9928
Phone: [phone]
Fax: (905) 792
- 7670
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SECTION PAGE
I. Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
II. General safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
III. Specific safety rules for wet tile saws . . . . . . . . . . . . . . . . 4
IV. Electrical information . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
V. Know your wet tile saw . . . . . . . . . . . . . . . . . . . . . . . . . 8
VI. Assembly and adjustments . . . . . . . . . . . . . . . . . . . . . . 9
VII. Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
VIII. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
IX. Replacement parts . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
X. Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
WET TILE SAW
MODEL NUMBER: 55-6829-4
Motor: 120 V AC, 60 Hz, 3.5 A
Speed: 5000 RPM (no load)
Blade: 4 1/2" diamond-tipped tile
cutting blade
Cutting capacity: 1" (2.5 cm)
Power cord: 8', 3-prong
Weight: 13 lb 3 oz (6 kg)
E222919 7VA7
I. Technical data
Table of Contents
2
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Safety is a combination of common sense, staying alert and knowing how to
use the wet tile saw.
1. READ and become familiar with this entire instruction manual. LEARN the
tool’s applications, limitations, and possible hazards.
2. AVOID DANGEROUS CONDITIONS. DO NOT use power tools in wet or
damp areas or expose them to rain. Keep work areas well-lit.
3. DO NOT use power tools in the presence of flammable liquids or gases.
4. ALWAYS keep your work area clean, uncluttered, and well-lit. DO NOT
work on floor surfaces that are slippery with sawdust or wax.
5. KEEP BYSTANDERS AT A SAFE DISTANCE FROM the work area,
especially when the tool is operating. NEVER allow children near the tool.
6. DO NOT FORCE THE TOOL to do a job for which it was not designed.
7. DRESS FOR SAFETY. DO NOT wear loose clothing, gloves, neckties, or
jewellery (rings, watches, etc.) when operating tool. They can get caught
and draw you into moving parts. ALWAYS wear non-slip footwear, and tie
back long hair.
8. WEAR A FACE MASK OR DUST MASK. The sawing operation produces
dust.
9. ALWAYS remove the power cord plug from the electric outlet when
making adjustments, changing parts, cleaning or working on the tool.
10. KEEP GUARDS IN PLACE AND IN WORKING ORDER.
11. AVOID ACCIDENTAL START-UPS. Make sure the power switch is in the
OFF position before plugging in the power cord.
SAVE THESE SAFETY INSTRUCTIONS
⁄ WARNING: TO AVOID MISTAKES THAT COULD CAUSE SERIOUS
INJURY, DO NOT PLUG IN THE WET TILE SAW UNTIL THE FOLLOWING
STEPS HAVE BEEN READ AND UNDERSTOOD.
II. General safety rules
3
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12. DO NOT OVERREACH. Keep proper footing and balance at all times.
Wear oil-resistant, rubber-soled footwear. Keep floor clear of oil, scrap,
and other debris.
13. MAINTAIN TOOLS PROPERLY. ALWAYS keep tools clean and in good
working order. Follow instructions for lubricating and changing
accessories.
14. CHECK FOR DAMAGED PARTS. Check for alignment of moving parts,
jamming, breakage, or any other conditions that may affect the tool’s
operation. Any part that is damaged should be properly repaired or
replaced before use.
15. MAKE WORKSHOP CHILDPROOF. Use padlocks, master switches, and
ALWAYS remove starter keys.
16. DO NOT operate tool if you are under the influence of any drugs, alcohol
or medication that could affect your ability to use the tool properly.
SAVE THESE SAFETY INSTRUCTIONS
III. Specific safety rules for
wet tile saws
II. General safety rules - continued
4
ALWAYS WEAR EYE PROTECTION.
FLYING DEBRIS CAN GET into your eyes and could
cause permanent eye damage.
ALWAYS wear safety goggles (not glasses). Ordinary
eyeglasses have impact-resistant lenses...they ARE
NOT safety goggles.
WARNING: DO NOT OPERATE THE WET TILE SAW UNTIL IT IS
FULLY ASSEMBLED, AND YOU HAVE READ AND UNDERSTOOD THE
FOLLOWING INSTRUCTIONS AND THE WARNING LABELS ON THE
WET TILE SAW.
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1. CHECK FOR PROPER ASSEMBLY AND PROPER ALIGNMENT OF
MOVING PARTS.
2. ALWAYS USE the blade guard assembly. 3.KNOW THE CONDITION OF
YOUR WET TILE SAW. If any part is missing, bent or does not operate
properly, replace the component before you continue to use the wet tile
saw.
4. Ensure that the wet tile saw is secured to a work surface to prevent the
wet tile saw from tipping or moving while in use.
5. DETERMINE THE TYPE OF WORK YOU ARE GOING TO BE DOING
before you operate the wet tile saw.
6. WEAR EYE PROTECTION. Use ear protection, plugs or muffs, during
extended periods of operation. Wear a face mask or dust mask when the
sawing operation produces dust.
7. NEVER PERFORM ANY OPERATION "FREE HAND," (using only your
hands to support the workpiece). Use the adjustable work fence to
position and guide the workpiece. NEVER perform any operation using
only your hands to support or guide the workpiece.
8. NEVER STAND or have any part of your body in line with the path of the
wet tile saw blade. Keep your hands out of the line of the saw blade.
9. NEVER REACH behind or over the cutting area.
10. FEED WORKPIECE INTO THE BLADE against the direction of rotation
only.
11. NEVER ATTEMPT TO FREE A STALLED BLADE without first turning the
wet tile saw OFF. Turn off the power switch immediately to prevent motor
damage.
12. PROVIDE ADEQUATE SUPPORT to the rear and sides of the wet tile
saw for wide or long workpieces.
13. Ensure the adjustable work fence is parallel to the blade at the front and
rear before use.
14. Never leave the wet tile saw running unattended. Do not leave the wet tile
saw until the blade comes to a complete stop.
SAVE THESE SAFETY INSTRUCTIONS
III. Specific safety rules for wet
tile saws - continued
5
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GROUNDING INSTRUCTIONS
IN THE EVENT OF A MALFUNCTION OR BREAKDOWN, grounding
provides the path of least resistance for electric current to reduce the risk of
electric shock. This tool is equipped with an electric cord that has an
equipment grounding conductor and a grounding plug. The plug MUST be
plugged into a matching outlet that is properly installed and grounded in
accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PLUG PROVIDED. If it will not fit in the outlet, have
the proper outlet installed by a qualified electrician.
IMPROPER CONNECTION of the equipment grounding conductor can result
in risk of electric shock. The conductor with the green insulation (with or
without yellow stripes) is the equipment grounding conductor. If repair or
replacement of the electric cord or plug is necessary, DO NOT connect the
equipment grounding conductor to a live terminal.
CHECK with a qualified electrician or
service person if you do not completely
understand the grounding instructions, or if
you are not sure if the tool is properly
grounded.
USE ONLY 3-WIRE EXTENSION CORDS
that have 3-prong plugs and 3-prong
outlets that accept the tool's plug as shown
in Fig. A. Repair or replace damaged or
worn cord immediately.
CAUTION: In all cases, make certain the outlet in question is properly
grounded. If in doubt, have a certified electrician check the outlet.
To keep the appliance plug and outlet dry,
use a "drip loop" in the cord connecting the
saw to the outlet (Fig. B). The drip loop is
that part of the cord that is below the level
of the outlet or before the connector if an
extension cord is used. To create a drip
loop, allow the power cord to have a
SAVE THESE SAFETY INSTRUCTIONS
⁄ WARNING: THIS WET TILE SAW IS FOR INDOOR USE ONLY. DO
NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONS.
IV. Electrical information
6
1
3
2
1 - 3-prong plug 2 - Properly grounded outlet
3 - Grounding prong
Fig. A
Fig. A
Fig. B
1 2
4
31 Wet tile saw 2 Work surface
3 Drip loop 4 Properly grounded outlet
1 3-prong plug 2 Properly grounded outlet
3 Grounding prong
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sufficient amount of slack so that the power cord sags between the outlet and
the wet tile saw; if using an extension cord, raise connector using a chair, milk
crate, etc. Ensure that the cord is not touching the floor. The drip loop helps to
prevent water reaching the outlet. If the plug or receptacle gets wet, do not
unplug the cord. Disconnect the fuse or circuit breaker that supplies power to
the wet tile saw. Then unplug and examine for the presence of water. Ensure
that dripping water does not affect proper footing.
GUIDELINES FOR USING EXTENSION CORDS
Make sure your extension cord is in good condition. When using an extension
cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage resulting in loss of
power and overheating. The table below shows the correct size to use
according to cord length and nameplate ampere rating. If in doubt, use the
next heavier gauge. The smaller the gauge number, the heavier the cord.
Minimum Gauge for Extension Cords (AWG)
(when using 120 V only)
Make sure your extension cord is properly wired and in good condition.
Always replace a damaged extension cord or have it repaired by a qualified
person before using it. Protect your extension cords from sharp objects,
excessive heat and damp or wet areas.
Use a separate electrical circuit for your tools. This circuit should not be less
than a #12 wire and should be protected with a 15 A time-delayed fuse.
Before connecting the motor to the power line, make sure the switch is in the
OFF position and the electric current is rated the same as the current
stamped on the motor nameplate. Running at a lower voltage will damage the
motor.
SAVE THESE SAFETY INSTRUCTIONS
⁄ WARNING: THIS TOOL MUST BE GROUNDED WHILE IN USE TO
PROTECT THE OPERATOR FROM ELECTRICAL SHOCK.
Ampere Rating Total Length of Cord in Feet (meters)
More Than Not More Than 25' (7.6 m) 50' (15 m) 100' (30.4 m) 150' (45.7 m)
0 6 18 16 16 14
610 18161412
10 12 16 16 14 12
12 16 14 12 Not Recommended
IV. Electrical information - continued
7
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V. Know your wet tile saw
8
a Work table
b Blade guard
c Diamond-tipped tile cutting
blade
d Tilting table
e Water port with cap
f Adjustable work fence
g Fence knobs (2)
h 45˚ mitre gauge
i ON/OFF switch
j Water compartment
Drain and plug (not shown)
j
ab
c
d
e
f
i
g
h
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UNPACKING (Fig. 1)
1. Carefully remove the contents from the box.
2. Do not discard the box and packing material until you have examined all
the parts carefully.
⁄ WARNING: IF ANY PART IS MISSING OR DAMAGED, DO NOT
PLUG THE WET TILE SAW IN UNTIL YOU HAVE REPLACED THE
MISSING OR DAMAGED PART. THE POWER CORD MUST REMAIN
UNPLUGGED WHENEVER YOU ARE WORKING ON THE WET TILE
SAW.
VI. Assembly and adjustments
9
!
Fig. 1
a Wet tile saw
b 45˚ mitre gauge
c Blade guard
d Blade guard support
e Blade guard bolt and knob
f Blade guard screws
g 4 1/2" diamond-tipped tile
cutting blade
h Adjustable work fence
i Fence knobs
j S-clamp supports
k Wrench
a
k
h
i
j
f
c
b
e
d
g
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ASSEMBLY INSTRUCTIONS
This wet tile saw requires some assembly. For your safety, completely
assemble the wet tile saw prior to plugging it in.
The left side of the work table is stationary. The right side is a tilting table that
can be removed to install or remove a blade; add water to the water
compartment; or used to make bevel cuts.
Install the blade guard
(Fig. 2 and 3)
1. Insert the metal blade guard
support (1) through the slot in the
work table (2).
2. Insert the 2 screws (3) through
the holes (4) in the metal blade
guard support and the table.
3. Tighten the screws.
4. Place the plastic blade guard (5)
over the metal blade guard
support.
5. Insert the bolt (6) through the
blade guard and the blade guard
support.
6. Place the knob (7) on the end of
the bolt and turn the knob
clockwise to tighten.
⁄ WARNING: IF ANY PART IS MISSING OR DAMAGED, DO NOT
PLUG IN THE WET TILE SAW UNTIL THE MISSING OR DAMAGED PART
IS REPLACED.
VI. Assembly and adjustments - continued
10
!
Fig. 2
3
14
2
Fig. 3
5
7
6
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Install the blade (Fig. 4)
1. Use the wrench to remove the
blade nut (1) by turning it counter-
clockwise.
2. Remove the front blade collar (2).
3. Place the diamond-tipped tile
cutting blade (4) over the blade
shaft (3).
4. Replace the front blade collar (2).
5. Use the wrench to tighten the
nut (1) securely by turning it
clockwise.
Note: Make sure the arrow on the
diamond-tipped tile cutting blade
matches the direction of the arrow on
the blade guard.
Attach the adjustable work fence
(Fig.5)
1. Slide the adjustable work
fence (1) onto the ruler
grooves (2) on the side of the
work table.
2. Insert the fence knobs (3) into the
holes (4) in the adjustable work
fence.
3. Move the adjustable work fence to
the desired position and tighten
the knobs to hold the fence in
place.
Store the power cord (Fig. 6)
The power cord fits into a storage
compartment (1) on the bottom of the
wet tile saw.
VI. Assembly and adjustments - continued
11
Fig. 6 1
1
2
Fig. 4
1
2
3
4
Fig. 5 3
4
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Secure the saw to a base (Fig. 7)
Use the two plastic sliding blocks to
secure the saw to a base so that it will
not move when cutting tile.
1. Place the s-clamp supports (1)
over the two front rubber feet (2).
2. Position the saw on a work surface
so that the edges of the s-clamp
supports (1) fit against the edge of
the work surface.
Add water (Fig. 8)
1. Lift up the tilting table (1) and
make sure the drain plug is in the
base and fits snugly. Lower the
tilting table.
2 Remove the cap from the port (2)
on the tilting table.
3. Pour water through the port (2)
into the base. Look through the
port and make sure the water level
does not exceed the upper-most
indicator line (3) on the water level
gauge.
4. Replace the port cap.
Drain water (Fig. 9)
1. Turn OFF the power and unplug
the wet tile saw.
2. Remove the tilting table from the
base (1).
3. Place the wet tile saw over a sink
or drain (2).
4. Turn and pull up on the drain
plug (3) to remove it from the
base. Allow the water to drain out
of the opening (4) in the base.
VI. Assembly and adjustments - continued
12
Fig. 7
1
2
Fig. 8
3
1
2
Fig. 9
2
1
4
3
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OPERATION INSTRUCTIONS
ON/OFF switch (Fig. 10)
To start the wet tile saw, press the
switch (1) to the ON (I) position. To
stop the wet tile saw, press the switch
to the OFF (O) position.
Cutting tile (Fig. 11)
1. Fill the water compartment up to
the water line.
2. Make sure the tilting table (1) is in
place.
3. Move the adjustable work
fence (2) to the desired location.
Note: To move the adjustable
work fence to the other side of the
blade, loosen the fence
adjustment knobs and slide the
adjustable work fence off the
table. Install it on the other side of
the table and tighten the knobs.
4. Make sure the tile (3) lies flat on
the work table.
5. Turn ON the wet tile saw.
6. Use the mitre gauge (4) to push
the tile (3) towards the diamond-
tipped tile cutting blade.
7. Continue pushing the tile until the
cut is complete. Try not to stop
cutting in the middle of a tile.
VII. Operation
13
Fig. 10
1
Fig. 11
4
21
3
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Making an angle cut (Fig. 12)
To cut a tile at an angle other
than 90˚:
1. Fit the tile (1) into the mitre
gauge (2) and rest it against the
adjustable work fence (3).
2. Turn the saw ON and use the
45˚ mitre gauge to push the tile
towards the blade.
Making a bevel cut (Fig. 13)
1. Raise the tilting table to one of the
three tilting positions.
2. Secure the tilting table using the
attached supports. Make sure the
tilting table is stable.
3. Turn the wet tile saw ON and use
the mitre gauge to push the tile
towards the diamond-tipped tile
cutting blade.
Note: Use the two support braces on
the bottom of the tilting table to raise
and support the tilting table when it is
at an angle.
VII. Operation - continued
14
Fig. 13
Fig. 12
2
3
1
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Lubrication
Mastercraft®tools are properly lubricated at the factory and are ready to use.
When necessary, lubricate only those parts that pivot or move with a dry
silicone spray. Lubricating motor bearings and other internal parts should be
done only by qualified service technicians. For more information, call the toll
free helpline at 1-800-689-9928.
General maintenance
Before each use, inspect the blade, the blade guard, switch, power cord, and
extension cord. Check for loose screws, jamming, improper mounting, broken
parts and any other condition that may affect the safe operation of the wet tile
saw. If an unusual operating noise or vibration occurs, turn the wet tile saw
off and immediately correct the problem before using the wet tile saw again.
Cleaning
Empty the water from the water compartment after each use and before
storing the wet tile saw.
Use a dry, clean rag to clean and dry all areas of the wet tile saw. Never use
solvents or other harsh chemicals for cleaning as they are harmful to plastic
and other insulated parts. Petroleum-based products, brake fluid, thinners,
and ammonia detergents are also harmful to the wet tile saw.
VIII. Maintenance
15
WARNING: TO AVOID INJURY FROM UNEXPECTED START-UP
OR ELECTRICAL SHOCK, UNPLUG THE POWER CORD BEFORE
ATTEMPTING INSPECTION OR MAINTENANCE. DO NOT USE A
DAMAGED TOOL.
!
WARNING: NEVER USE FLAMMABLE OR COMBUSTIBLE
SOLVENTS AROUND TOOLS. WHEN SERVICING, USE ONLY
IDENTICAL MASTERCRAFT®REPLACEMENT PARTS. USE OF ANY
OTHER PARTS MAY CREATE A HAZARD OR CAUSE PRODUCT
FAILURE.
!
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IX. Replacement Parts
16
MASTERCRAFT®WET TILE SAW 55-6829-4
When servicing your Mastercraft®Wet Tile Saw, use Mastercraft®
replacement parts only. Use of any other parts may cause product damage.
Any and all servicing of the wet tile saw should be performed by a qualified
service technician. For more information, call the toll free helpline at
1-800-689-9928.
Order by PART NUMBER not by key number.
No. Description Qty.
01 Tapping screw ST4.2x20 6
02 Tapping screw ST4.2x16 4
03 Washer M4 4
04 Rubber feet 4
05 Base 1
06 Motor plate 1
07 Carbon brush holder 2
08 Carbon brush spring 2
09 Carbon brush 2
10 Nut M4 2
11 Back bracket 1
12 Lower plate 1
13 Bearing 608-RS 1
14 Armature 1
15 Fan 1
16 Bearing 608-RS 1
17 Inner wire 1
18 Stator 1
19 Cable sleeve 1
20 Baffle plate 1
21 Gearing box 1
22 Bearing 608-RS 1
23 Washer 1
24 Gear spindle 1
25 Bearing 608-RS 1
26 Bearing/gear housing 1
27 Screw M3x10 3
28 O-shape sealing ring 1
29 Washer 4 2
30 Wave washer 4 2
31 Screw M4x55 2
32 Screw M4x16 2
33 Inner flange 1
34 4 1/2" diamond blade 1
No. Description Qty.
35 Outer flange 1
36 Blade nut M8 1
37 Blade wrench 1
38 Fence knob 2
39 Rip fence 1
40 S-block 2
41 Screw M4x12 2
42 Blade guard 1
43 Mitre gauge 1
44 Measurement scale 1
45 Rivet 4
46 Power switch 1
47 Power switch water cover 1
48 Power switch locking clip 1
49 Wave washer 3 3
50 Small scale 1
51 Blade guard bracket 1
52 Blade guard knob 1
53 Hex bolt M6x20 1
54 Center blade table insert 1
55 Tapping screw ST2.9x10 3
56 Beveling table top 1
57 Rod 2
58 Tapping screw ST4.2x16 2
59 Power cord clamp 1
60 Power cord - 8 ft - 18 AWG 1
61 Plastic body 1
62 Drain plug 1
63 Sealing ring 1
64 Cap 1
65 Fill window cover 1
66 Motor assembly 1
999 Instruction manual 1
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IX. Replacement Parts
17
MASTERCRAFT®WET TILE SAW 55-6829-4
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Mastercraft Canada agrees to exchange the product or refund your money
within 7 days from the date of purchase, with proof of purchase, if you are
not satisfied with this product.
This Mastercraft product also carries a three (3) year repair warranty
against defects in workmanship and materials. At its discretion, Mastercraft
Canada agrees to have any defective part(s) repaired or replaced free of
charge, within the stated warranty period, when returned by the original
purchaser with proof of purchase. This product is not guaranteed against
wear or breakage due to misuse and/or abuse.
This tool is not guaranteed if used for industrial or commercial
purposes.
X. Warranty
18
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