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MasterCraft 055-9035-4 User manual

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model no. 055-9035-4
INSTRUCTION
MANUAL
IMPORTANT:
Please read this manual carefully before using this mitre saw and
save it for reference.
CORDLESS
SINGLE-BEVEL SLIDING
COMPOUND MITRE SAW
®
3
TABLE OF CONTENTS
TABLE OF CONTENTS
SPECIFICATIONS 4
SAFETY GUIDELINES 5
KEY PARTS DIAGRAM 16
ASSEMBLY AND ADJUSTMENTS 18
OPERATING INSTRUCTIONS 25
MAINTENANCE 35
TROUBLESHOOTING 37
EXPLODED VIEW 38
PARTS LIST 39
WARRANTY 42
NOTE:
If any parts are missing or damaged, or if you have any questions, please call our toll-free helpline at
1-800-689-9928.
WARNING
To reduce the risk of injury, user must read the instruction manual.
4 5
model no. 055-9035-4 | contact us 1-800-689-9928
SPECIFICATIONS
SAFETY GUIDELINES
SPECIFICATIONS GENERAL POWER TOOL SAFETY WARNINGS
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-
operated (cordless) power tool.
WORK AREA SAFETY
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmosphere, such as in the presence of ammable
liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to
lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any
adaptor plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will
reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and
refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords
increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use
of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a RESIDUAL CURRENT
DEVICE (RCD) protected supply. Use of an RCD reduces the risk of electric shock.
PERSONAL SAFETY
• Stay alert, watch what you are doing and use common sense when operating a power
tool. Do not use a power tool while you are tired or under the inuence of drugs, alcohol
or medication. A moment of inattention while operating power tools may result in serious personal
injury.
Motor 20V MAX*
Speed 3600 RPM (no load)
Blade 7 1/4” (18.4 cm) 40-tooth carbide-tipped
Arbour Size 5/8” (15.9 mm)
Compatible Mastercraft®Batteries 054-3124-0 (SOLD SEPARATELY);
054-7553-4 (SOLD SEPARATELY);
054-7557-6 (SOLD SEPARATELY)
Compatible Mastercraft®charger 054-3126-6 (SOLD SEPARATELY);
054-7559-2 (SOLD SEPARATELY)
Optimum Operating Temperature 40 to 104°F (4–40°C)
Cutting Capacity 2 x 8” (5.1 x 20.3 cm) crosscut at 0° mitre, 0° bevel
2 x 6” (5.1 x 15.2 cm) mitre cut at 45° mitre, 0° bevel
1 1/2 x 6” (3.8 x 15.2 cm) compound cut at 45° mitre, 45° bevel
1 1/2 x 8” (3.8 x 20.3 cm) cross cut at 45° bevel, left
Weight 20 lb 5 oz (9.2 kg)
WARNING!
Read all safety warnings, instructions, illustrations and specications provided with
this power tool. Failure to follow all instructions listed below may result in electric shock, re
and/or serious injury.
* Maximum battery voltage without workload; with workload nominal voltage is 18V.
* For optimal performance, we recommend that you use the Mastercraft®4.0Ah battery (054-7557-6).
6 7
model no. 055-9035-4 | contact us 1-800-689-9928
SAFETY GUIDELINES
SAFETY GUIDELINES
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or BATTERY pack, picking up or carrying the tool. Carrying power tools
with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left
attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
• If devices are provided for the connection of dust extraction and collection facilities,
ensure these are connected and properly used. Use of dust collection can reduce dust-related
hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent
and ignore tool safety principles. A careless action can cause severe injury within a fraction of a
second.
POWER TOOL USE AND CARE
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and safer at the rate for which it was designed.
• Do not use power tool if the switch does not turn it on and off. Any power tool that cannot be
controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable,
from the power tool before making any adjustments, changing accessories, or storing
power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s operation.
If damaged, have the power tool repaired before use. Many accidents are caused by poorly
maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories, tool bits, etc., in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the
power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery
handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected
situations.
BATTERY TOOL USE AND CARE
• Recharge only with the charger specied by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal objects, that can make a connection
from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, ush with water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modied. Damaged or modified
batteries may exhibit unpredictable behaviour resulting in fire, explosion or risk of injury.
• Do not expose a battery pack or tool to re or excessive temperature. Exposure to fire or
temperature above 130ºC (266ºF) may cause an explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the
temperature range specied in the instructions. Charging improperly or at temperatures
outside the specified range may damage the battery and increase the risk of fire.
SERVICE
• Have your power tool serviced by a qualied repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by
the manufacturer or authorized service providers.
SAFETY INSTRUCTIONS FOR MITRE SAWS
• Mitre saws are intended to cut wood or wood-like products, they cannot be used with
abrasive cut-off wheels for cutting ferrous material such as bars, rods, studs, etc.
Abrasive dust causes moving parts such as the lower guard to jam. Sparks from abrasive cutting
will burn the lower guard, the kerf insert and other plastic parts.
8 9
model no. 055-9035-4 | contact us 1-800-689-9928
SAFETY GUIDELINES
SAFETY GUIDELINES
• Use clamps to support the workpiece whenever possible. If supporting the workpiece by
hand, you must always keep your hand at least 4” (10 cm) from either side of the saw
blade. Do not use this saw to cut pieces that are too small to be securely clamped or held
by hand. If your hand is placed too close to the saw blade, there is an increased risk of injury from
blade contact.
• The workpiece must be stationary and clamped or held against both the fence and the
table. Do not feed the workpiece into the blade or cut “freehand” in any way. Unrestrained or
moving workpieces could be thrown at high speeds, causing injury.
• Push the saw through the workpiece. Do not pull the saw through the workpiece. To make
a cut, raise the saw head and pull it out over the workpiece without cutting, start the
motor, press the saw head down and push the saw through the workpiece. Cutting on the pull
stroke is likely to cause the saw blade to climb on top of the workpiece and violently throw the blade
assembly towards the operator.
• Never cross your hand over the intended line of cutting either in front or behind the saw
blade. Supporting the workpiece cross handed, i.e., holding the workpiece to the right of the saw
blade with your left hand or vice versa, is very dangerous.
• Do not reach behind the fence with either hand closer than 4” (10 cm) from either side of
the saw blade to remove wood scraps, or for any other reason, while the blade is spinning.
The proximity of the spinning saw blade to your hand may not be obvious and you may be seriously
injured.
• Inspect your workpiece before cutting. If the workpiece is bowed or warped, clamp it
with the outside bowed face toward the fence. Always make certain that there is no gap
between the workpiece, fence and table along the line of the cut. Bent or warped workpieces
can twist or shift and may cause binding on the spinning saw blade while cutting. There should be no
nails or foreign objects in the workpiece.
• Do not use the saw until the table is clear of all tools, wood scraps, etc., except for the
workpiece. Small debris or loose pieces of wood or other objects that contact the revolving blade can
be thrown with high speed.
• Cut only one workpiece at a time. Stacked multiple workpieces cannot be adequately clamped or
braced and may bind on the blade or shift during cutting.
• Ensure the mitre saw is mounted or placed on a level, rm work surface before use. A level
and firm work surface reduces the risk of the mitre saw becoming unstable.
• Plan your work. Every time you change the bevel or mitre angle setting, make sure the
adjustable fence is set correctly to support the workpiece and will not interfere with the
blade or the guarding system. Without turning the tool on, and with no workpiece on the table,
move the saw blade through a complete simulated cut to assure there will be no interference or danger
of cutting the fence.
• Provide adequate support such as table extensions, saw horses, etc., for a workpiece that
is wider or longer than the table top. Workpieces longer or wider than the mitre saw table can tip
if not securely supported. If the cut-off piece or workpiece tips, it can lift the lower guard or be thrown
by the spinning blade.
• Do not use another person as a substitute for a table extension or as additional support.
Unstable support for the workpiece can cause the blade to bind or the workpiece to shift during the
cutting operation pulling you and the helper into the spinning blade.
• The cut-off piece must not be jammed or pressed by any means against the spinning saw
blade. If confined, i.e., using length stops, the cut-off piece could get wedged against the blade and
thrown violently.
• Always use a clamp or a xture designed to properly support round material such as rods
or tubing. Rods have a tendency to roll while being cut, causing the blade to “bite” and pull the work
with your hand into the blade.
• Let the blade reach full speed before contacting the workpiece. This will reduce the risk of the
workpiece being thrown.
• If the workpiece or blade becomes jammed, turn the mitre saw off. Wait for all moving parts
to stop and disconnect the plug from the power source and/or remove the battery pack.
Then work to free the jammed material. Continued sawing with a jammed workpiece could cause
loss of control or damage to the mitre saw.
• After nishing the cut, release the switch, hold the saw head down and wait for the blade
to stop before removing the cut-off piece. Reaching with your hand near the coasting blade is
dangerous.
• Hold the handle rmly when making an incomplete cut or when releasing the switch before
the saw head is completely in the down position. The braking action of the saw may cause the
saw head to be suddenly pulled downward, causing a risk of injury.
ADDITIONAL SAFETY RULES FOR MITRE SAWS
• DO NOT OPERATE THIS MACHINE until it is completely assembled and installed according to the
instructions. A machine incorrectly assembled can cause serious injury.
• OBTAIN ADVICE from your supervisor, instructor, or another qualified person if you are not thoroughly
familiar with the operation of this machine. Knowledge is safety.
• MAKE CERTAIN the blade rotates in the correct direction. The teeth on the blade should point in the
direction of rotation as marked on the saw.
• TIGHTEN ALL CLAMP HANDLES, knobs and levers prior to operation. Loose clamps can cause parts
or the workpiece to be thrown at high speeds.
• BE SURE all blade and blade clamps are clean, recessed sides of blade clamps are against blade and
arbour screw is tightened securely. Loose or improper blade clamping may result in damage to the saw
and possible personal injury.
• DO NOT WEDGE ANYTHING AGAINST THE FAN to hold the motor shaft. Damage to tool and possible
personal injury may occur.
• NEVER CUT FERROUS METALS (those with any iron or steel content) or masonry. Either of these can
10 11
WARNING!
Use of this tool can generate and/or disperse dust, which may cause serious and permanent
respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate
for the dust exposure. Direct particles away from face and body.
WARNING!
For your own safety, read the Instruction Manual before operating the mitre saw.
model no. 055-9035-4 | contact us 1-800-689-9928
SAFETY GUIDELINES
SAFETY GUIDELINES
WARNING!
Always wear proper personal hearing protection that conforms to ANSI S12.6
(S3.19) during use. Under some conditions and duration of use, noise from this product may
contribute to hearing loss.
WARNING!
Cutting plastics, sap coated wood, and other materials may cause melted material to accumulate
on the blade tips and the body of the saw blade, increasing the risk of blade overheating and
binding while cutting.
WARNING!
ALWAYS use safety glasses. Everyday eyeglasses are NOT safety glasses. Also use face or dust
mask if cutting operation is dusty. ALWAYS WEAR CERTIFIED SAFETY EQUIPMENT:
ANSI Z87.1 eye protection (CAN/CSA Z94.3)
ANSI S12.6 (S3.19) hearing protection
NIOSH/OSHA/MSHA respiratory protection.
cause the carbide tips to fly off the blade at high speeds causing serious injury.
• DO NOT USE ABRASIVE WHEELS OR BLADES. The excessive heat and abrasive particles generated
by them may damage the saw and cause personal injury.
• NEVER HAVE ANY PART OF YOUR BODY IN LINE WITH THE PATH OF THE SAW BLADE. Personal
injury will occur.
• NEVER APPLY BLADE LUBRICANT TO A RUNNING BLADE. Applying lubricant could cause your
hand to move into the blade resulting in serious injury.
• DO NOT place either hand in the blade area when the saw is connected to the power source.
Inadvertent blade activation may result in serious injury.
• NEVER REACH AROUND OR BEHIND THE SAW BLADE. A blade can cause serious injury.
• DO NOT REACH UNDERNEATH THE SAW unless it is unplugged and turned off. Contact with saw
blade may cause personal injury.
• SECURE THE MACHINE TO A STABLE SUPPORTING SURFACE. Vibration can possibly cause the
machine to slide, walk, or tip over, causing serious injury.
• USE ONLY BLADES OF THE CORRECT SIZE AND TYPE specified for this tool to prevent damage to
the machine and/or serious injury.
• INSPECT BLADE FOR CRACKS or other damage prior to operation. A cracked or damaged blade
can come apart and pieces can be thrown at high speeds, causing serious injury. Replace cracked or
damaged blades immediately.
• CLEAN THE BLADE AND BLADE CLAMPS prior to operation. Cleaning the blade and blade clamps
allows you to check for any damage to the blade or blade clamps. A cracked or damaged blade or
blade clamp can come apart and pieces can be thrown at high speeds, causing serious injury.
• DO NOT USE WARPED BLADES. Check to see if the blade runs true and is free from vibration. A
vibrating blade can cause damage to the machine and/or serious injury.
• KEEP GUARD IN PLACE and in working order.
• ALWAYS USE THE KERF PLATE AND REPLACE THIS PLATE WHEN DAMAGED. Small chip
accumulation under the saw may interfere with the saw blade or may cause instability of workpiece
when cutting.
• USE ONLY BLADE CLAMPS SPECIFIED FOR THIS TOOL to prevent damage to the machine and/or
serious injury.
• CLEAN THE MOTOR AIR SLOTS of chips and sawdust. Clogged motor air slots can cause the machine
to overheat, damaging the machine and possibly causing a short which could cause serious injury.
• NEVER LOCK THE SWITCH IN THE “ON” POSITION. Severe personal injury may result.
• NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting tool is
unintentionally contacted.
• NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don’t leave tool until it comes to a
complete stop.
• TO REDUCE THE RISK OF INJURY, return the saw head to the full rear position after each crosscut
operation.
• ALWAYS make sure that the mitre table and head assembly (bevel function) are locked in position
BEFORE operating your saw. Lock the mitre table by securely tightening the mitre locking handle. Lock
the head assembly (bevel function) by securely tightening the bevel locking knob.
• SUPPORT long workpieces when cutting to minimize the risk of blade pinching or kickback. The saw
may slip, walk or slide while cutting long or heavy boards.
• AVOID awkward operations and hand positions where a sudden slip could cause your hand to hit
the blade. ALWAYS make sure you have good balance. NEVER operate your saw on the floor or in a
crouched position.
• NEVER use solvents to clean plastic parts. Solvents could dissolve or otherwise damage the material.
• DO NOT turn the motor switch on and off rapidly. This could cause the blade to loosen, which could
create a hazard. Should this ever occur, stand clear and allow the saw blade to come to a complete
stop. Disconnect the saw from the power source and tighten the blade bolt securely.
• NEVER lift this tool by gripping the switch handle or by the mitre fence. This may cause misalignment.
ALWAYS lock the head assembly in the “DOWN” position and carry the saw by holding the base or lift it
using the carrying handle/support bracket.
12 13
model no. 055-9035-4 | contact us 1-800-689-9928
SAFETY GUIDELINES
SAFETY GUIDELINES
• ALWAYS check the tool for damaged parts. Before further use of the tool, a guard or other part that
is damaged should be carefully checked to determine whether it will operate properly and perform
its intended function. Check for misalignment or binding of moving parts, broken parts and any other
condition that may affect the tool’s operation. A guard or other part that is damaged should be properly
repaired or replaced by a qualified person.
• SAVE THESE INSTRUCTIONS. Refer to them frequently and use them to instruct others who may use
this tool. If someone borrows this tool, make sure he or she has these instructions also.
SAFETY RULES FOR BATTERY PACK AND CHARGER
• If the battery pack casing is cracked or damaged, do not insert into charger. There is a danger of
electric shock or electrocution.
• Don’t allow any liquid to get inside charger. Electric shock may result. To facilitate cooling of the battery
pack after use, avoid placing the charger or battery pack in a warm environment such as in a metal
shed, or a trailer that is not insulated.
• This charger is not intended for any uses other than charging rechargeable batteries. Any other use
may result in risk of fire, electric shock or electrocution.
• Do not place any object on top of the charger or place the charger on a soft surface that may result in
excessive internal heat. Do not place the charger near any heat source.
• To reduce the potential risk of damage to the electric plug and cord, pull by the plug rather than the
cord when disconnecting the charger from the power supply.
• Make sure the cord is located so it will not be stepped on, tripped over, or otherwise subjected to
damage or stress.
• An extension cord should not be used unless absolutely necessary. Use of an improper extension cord
could result in a risk of fire, electric shock or electrocution.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise damaged in any
way.
• Do not disassemble charger. Take it to a Service Agent when service or repair is required. Incorrect
reassembly may result in a risk of electric shock, electrocution or fire.
• To prevent the risk of electric shock, unplug the charger from the outlet before attempting to clean it.
Only removing the battery pack from the charger will not reduce this risk.
• DO NOT store or use the tool and battery pack in locations where the temperature may reach or
exceed 50°C (122°F), which can lead to deterioration of the storage battery.
• The charger is designed to operate on standard household electrical power (120 V~). Do not attempt to
use it on any other voltage.
ADDITIONAL INFORMATION ON BATTERY AND CHARGER
• First read the safety instructions and then follow the charging notes and procedures.
• The longest life and best performance can be obtained if the battery pack is charged when the air
temperature is 15–25°C (59–77°F). Do not charge the battery pack where the air temperature is below
0°C (32°F) or above 45°C (113°F). This is important and will prevent damage to the battery pack.
• Do not incinerate the battery pack even if it is seriously damaged or is completely worn out. The battery
can explode in a fire.
• Never attempt to open the battery pack for any reason. If the plastic housing of the battery pack breaks
or cracks, immediately discontinue use and do not recharge.
• The length of service from your battery will depend on the type of work you are doing. The battery has
been designed to provide maximum trouble-free life. However, like all batteries, it will eventually wear
out.
• To obtain the longest possible battery life, we suggest the following:
- Store and charge your battery in a cool area. Temperatures above or below normal room temperature
will shorten battery life.
- Never store the battery in a discharged condition. Recharge it immediately after it has been
discharged.
• All batteries gradually lose their charge. The higher the temperature, the quicker they lose their charge.
If you store your tool for long periods of time without use, recharge the battery every month or two. This
practice will prolong battery life.
14 15
model no. 055-9035-4 | contact us 1-800-689-9928
SYMBOL NAME DESIGNATION / EXPLANATION
Read the Instruction Manual To reduce the risk of injury, user must read instruction manual
Wear hearing protection
Wear eye protection
Wear breathing protection
Always wear hearing/eye/breathing protection when operating
this product
Warning symbol Alerts user to warning messages
Safety certication This symbol designates that this tool is listed by UL, to
Canadian Standards
Warning symbol Never place hands near the cutting area
SAFETY GUIDELINES
SAFETY GUIDELINES
GLOSSARY OF WOODWORKING TERMS
• Spindle: The revolving shaft on which a blade or cutting tool is mounted.
• Spindle Lock: Allows the user to stop the blade from rotating while tightening or loosening the blade
screw during blade replacement or removal.
• Bevel Cut: A cutting operation made with the blade at any angle other than 90° to the mitre table.
• Chamfer Cut: A cut removing a wedge from a block of wood so the end (or part of the end) is angled
other than at 90°.
• Compound Mitre Cut: A cut made using both a mitre angle and a bevel angle at the same time.
• Crosscut: A cutting operation made across the grain of the workpiece.
• Freehand Cut: Performing a cut without using a fence, mitre gauge, fixture, work clamp, or other
proper device to keep the workpiece from twisting or moving during the cut. Do not perform any
operation freehand. Use a clamp or vice wherever possible.
• Kerf: The material removed by the blade in a through cut or the slot produced by the blade in a non-
through or partial cut.
• Kickback: A hazard that can occur when the blade binds or stalls, throwing the workpiece back
toward the operator.
• Mitre Cut: A cutting operation made with the blade at any angle other than 90° to the fence.
• No-Hands Zone: The area between the marked lines on the left and right side of the mitre-table base.
This zone is identified by No-Hands Zone symbols inside the lines marked on the mitre table base.
• Non-through Cut: Any cutting operation where the blade does not extend completely through the
thickness of the workpiece.
• Revolutions Per Minute (RPM): The number of turns completed by a spinning object in one minute.
• Saw Blade Path: The area over, under, behind or in front of the blade, as it applies to the workpiece;
the area that will be or has been cut by the blade.
• Set: The distance that the saw blade tooth is bent (or set) outward from the face of the blade.
• Throat Plate: A plate inserted in the mitre saw’s table that allows for blade clearance.
• Through Sawing: Any cutting operation where the blade extends completely through the thickness of
the workpiece.
• Workpiece or Material: The item on which the cutting operation is being done. The surfaces of a
workpiece are commonly referred to as faces, ends, and edges.
89RM
E205893
WARNING ICONS
Some of the following symbols may be used on this tool. Please study them and learn their meaning. Proper
interpretation of these symbols will allow you to operate the tool better and more safely.
1716
model no. 055-9035-4 | contact us 1-800-689-9928
model no. 055-9035-4 | contact us 1-800-689-9928
KEY PARTS DIAGRAM
NOTE:
Before attempting to use your saw, familiarize yourself with all of the operating features and
safety requirements.
No. Description
1 Switch handle
2 Trigger switch with lock-off lever
3 Upper blade guard
4 Lower blade guard
5 Base
6 Table insert
7 Mitre handle
No. Description
8 Mitre stop locking lever
9 Positive mitre stop
10 Mounting hole
11 Hex key for blade
12 Fence
13 Work clamp
14 Handhold for transportation
WARNING!
Carefully remove the tool and any accessories from the box. Make sure that all items listed in
the packing list are included. Inspect the tool carefully to make sure that no breakage or damage
occurred during shipping.
WARNING!
Do not discard the packing material until you have carefully inspected and satisfactorily operated
the tool.
KEY PARTS DIAGRAM
No. Description
15 Spindle lock
16 Blade
17 Motor
18 Dust bag
19 Lock-down pin
20 Sliding carriage lock knob
No. Description
21 Bevel lock knob
22 Bevel scale
23 Table
24 Mitre scale
25 Extension table
WARNING!
To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before
making any adjustments or removing/installing attachments or accessories.
WARNING!
Do not allow familiarity with the mitre saw to cause a lack of alertness. A fraction of a second of
carelessness is enough to cause severe injury.
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1918
model no. 055-9035-4 | contact us 1-800-689-9928
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To install extension tables:
• Remove the screws (1) from the base.
• Place the extension table on the side of the base.
• Place a straight edge (such as metal ruler) across the
main table top and extension table top – the surfaces
should be at the same level.
• Tighten screws to secure the extension table.
REMOVING AND INSTALLING THE BLADE
Removing blade (Fig. 5 to 8)
• Disconnect battery pack before changing/installing
the blade.
• Adjust the lock-down pin to raise the cutting head.
• Loosen the cover plate screw (1) about 4 turns with
a cross-head screwdriver. Do not remove this screw
from the tool.
• Lift and hold up the lower blade guard (2) to expose
the threaded blade bolt (3).
• Press and hold the spindle-lock button (4) and rotate the blade at the same time until it is locked in
position.
• Continue to hold the spindle lock button to keep it engaged while using the hex key to turn the threaded
blade bolt clockwise and remove the threaded blade bolt.
• Remove the outer flange (5) and the blade (6). Wipe the flanges and spindle to remove any dust and
debris.
ASSEMBLY AND ADJUSTMENTS
INTENDED USE
This mitre saw is designed for wood cutting applications.
DO NOT use under wet conditions or in presence of
ammable liquids or gases.
DO NOT let children come into contact with the tool.
Supervision is required when inexperienced operators use
this tool.
BENCH MOUNTING (Fig. 1)
This tool should be bolted with four bolts to a level and
stable surface using the bolt holes (1) provided in the tool’s
base. This will help prevent tipping and possible injury.
INSTALLING THE WORK CLAMP (Fig. 2)
There are two mounting holes for the work clamp. These
are located just behind the fence on the left and right side
of the base.
• Loosen the locking screw with a cross-head
screwdriver.
• Place the work clamp in the desired mounting hole.
• Tighten the screw to hold the work clamp.
INSTALLING SLIDING FENCE (Fig. 3)
• Loosen the fence lock knob (1), to clear fence slots.
• Install the sliding fence. Lower fence into fence slot
and slide it from the side of fixed fence to inside.
• Tighten fence lock knob securely.
INSTALLING EXTENSION TABLES (Fig. 4)
Extension tables have been provided for both the left and
the right side of the saw.
WARNING!
Always be sure that the tool is switched off and disconnect battery pack before adjusting or
checking function on the tool. Failure to switch off and disconnect battery pack may result in
serious personal injury from accidental start-up.
NOTE:
Pay attention to the pieces being removed, noting their position and the direction they face. Wipe the blade
collar clean of any sawdust before installing a new blade.
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ASSEMBLY AND ADJUSTMENTS
WARNING!
• To avoid injury, never use the saw without the cover plate securely in place. It keeps the
blade bolt from falling out if it accidentally loosens and helps prevent the spinning blade from
coming off the saw.
• Make sure the anges are clean and properly arranged. Lower the blade into the lower table
and check for any contact with the metal base or the mitre table.
• To avoid injury from an accidental start, make sure the switch is in the OFF position and the
battery pack is removed.
• Never cut metals or masonry products with this tool. This mitre saw is designed for use on
wood and wood-like products only.
WARNING!
Ensure that the tool will not move on the supporting surface. Movement of the mitre saw on the
supporting surface while cutting may result in loss of control and serious personal injury.
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