MasterCraft 055-6717-0 User manual

OPERATING MANUAL
10” COMPOUND MITRE SAW
WITH LASER LINE
055-6717-0
Parts missing or damaged? Questions? Toll-Free Help Line –
1-800-689-9928
IMPORTANT :
Read through this operating manual carefully before using this tool. Pay
close attention to all Safety Instructions, Warnings, and Caution sections. Use
this tool properly and only for its intended use.
Safety symbols in this manual are used to call attention to possible dangers.
The safety symbols and their explanations require the operator’s full under-
standing. The safety warnings do not, by themselves, eliminate any danger, nor
are they a substitute for proper accident-prevention measures.
This Safety Alert Symbol indicates caution, warning, or danger. Failure to
obey a safety warning can result in serious injury to the operator or to others.
To reduce the risk of injury, fire, or electric shock, always follow the safety
precautions.

2
TABLE OF CONTENTS
Rules for Safe Operation……………………………..………………. Page 3
Glossary of Woodworking Terms………………………………………Page 8
Description…………………………………………………….............Page 9
Assembly……………………........…………………..........................Page 11
Adjustments....................………………….........................................Page 13
Operation...................………………………………...........................Page 14
Maintenance.............................…………………................................Page 23
Troubleshooting...........................………………….............................Page 23
Repair Parts...................................…………………...........................Page 25
Exploded View & Part List................………………............................ Page 26
Warranty……………………………………………………….……..Page 30
SPECIFICATIONS
Mitre Saw Specifications :
Motor: 120 V 60Hz 15 A,
Speed: 5500 RPM (no load)
Blade size: 10 (25.4 cm.) (40-tooth) carbide-tipped
Arbour size: 5/8” (15.9mm)
Weight: 29.6 lbs (13.4kg)
Cutting capacity:
2 5/8 x 5 1/2” crosscut at 0° mitre, 0° bevel
2 5/8 x 3 1/2” mitre at 45° mitre, 0° bevel
1 1/2 x 5 1/2” bevel at 0° mitre, 45° bevel
1 1/2 x 3 1/2” compound at 45° mitre, 45° bevel

3
RULES FOR SAFE OPERATION
KNOW THE TOOL
To operate this tool safely, carefully read this operating manual and all the labels
affixed to the Compound Mitre Saw before using it, and follow all instructions
contained therein. Retain this manual for future reference.
IMPORTANT
This tool should only be serviced by a qualified service technician.
READ ALL INSTRUCTIONS THOROUGHLY
SAFETY PRECAUTIONS FOR LASERS
This Mitre Saw has a built-in laser
light. The laser is ClassIIlA and emits
output power of a maximum 2.5mW
and 635-650nm wavelengths. These
lasers do not normally present an optical
hazard. However, DO NOT stare at the
beam, as this can cause flash blindness.
CAUTION: The following label is on the
tool. It indicates the location from which
the saw emits the laser light. BE AWARE of the laser-light location when using.
Always make sure that any bystanders in the vicinity of use are made aware of
the dangers of looking directly into the laser.
• Do not remove or deface any product labels. Removing product labels
increases the risk of exposure to laser radiation.
• The laser beam can be harmful to the eyes. Always avoid direct
eye exposure.
• Do not look directly into the laser-beam-output aperture during operation.
• Do not project the laser beam directly into the eyes of others.
• Turn the laser on only when making cuts. The laser on the Mitre Saw
is not a toy. Always keep it out of the reach of children. The laser light
emitted from this device should never be directed toward any person for
any reason.
• Be sure that the laser beam is aimed at a work piece (such as wood or a
rough-coated surface) that does not have a reflective surface.
• Do not use on materials, such as sheet steel, that have shiny, reflective
surfaces. The reflective surface could reflect the beam back at the
operator. Be aware that laser light reflected off of a mirror or any other
reflective surfaces can also be dangerous.
• Always turn the laser beam off when it is not in use. Leaving the tool on
increases the risk of someone inadvertently staring into the laser’s beam.

4
CAUTION: Always follow the instructions contained in this manual when us-
ing this laser. Use of this feature in any manner other than which is directed in
this manual may result in a hazardous radiation exposure.
• Always wear laser-protective eyewear when working on or near reflective
surfaces.
GENERAL SAFETY PRECAUTIONS
Read and become familiar with the entire Operating Manual.
Learn the tool’s application, limitations, and possible hazards.
Keep the guard in place and in working order.
Remove all adjusting tools before turning tools on. Form the habit of checking
to see that keys and adjusting wrenches are removed from the tool before
turning the tool ON.
Keep the work area clean. Cluttered areas and benches invite accidents.
Do not use the tool in wet locations. Do not use power tools in damp locations
or expose them to rain or snow.
Keep the work area well lit.
Keep children away. All visitors & bystanders should be kept a safe distance
from the work area.
Make the workshop childproof with padlocks, master switches, or by removing
starter keys.
Do not force the tool. The tool will do the job better and more safely at its
designed rate.
Only use the correct tool. Do not force the tool or an attachment to do a job
that it was not designed to perform.
Use proper extension cords. Make sure that extension cords are in good
condition. When using an extension cord, be sure to use a cord heavy
enough to carry the drawn current needed by the Compound Mitre Saw. An
undersized cord will result in a drop in line voltage and in loss of power, which
will cause the tool to overheat. The table on Page 5 shows the correct size to
use, depending on cord length and nameplate ampere rating. If in doubt, use
the next heavier gauge: the smaller the gauge number, the heavier the cord.
Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings,
bracelets, or other jewellery that may get caught in moving parts. Non-
slip footwear is recommended. Wear a protective hair covering to contain
long hair
Wear a facemask or a dust mask. Sawing operations produce dust.
Secure the work. Use clamps or a vise to hold the work; it is safer than using
the hand/body and it allows both hands to operate the Compound Mitre Saw.

5
Disconnect tools before servicing the tool and when changing accessories,
such as blades, bits, and cutters.
Reduce the risk of the tool unintentionally starting. Make sure that the switch
is in the OFF position before plugging in the tool.
Only use recommended accessories. Consult this Operating Manual for
recommended accessories. The use of improper accessories may cause risk
of injury to the operator or to others.
Never stand on the tool. Serious injury could occur if the tool is tipped or if the
cutting tool is unintentionally contacted.
WARNING : The operation of any tool can result in foreign objects be-
ing propelled into the eyes, which could result in severe eye damage. When
operating a power tool, always wear safety goggles or safety glasses with side
shields, or a full-face shield, if necessary.
Check for damaged parts. Before further use of the tool, a guard or other part
that is damaged should be carefully checked to determine that it will operate
properly and perform its intended function. Check for alignment of moving
parts, binding of moving parts, breakage of parts, mounting, and any other
conditions that may affect the operation of the tool. A guard or other part that
is damaged should be properly repaired or replaced.
Never leave the tool unattended while the power is “on.” Turn the power
“off.” Do not leave the tool until the blade has come to a complete stop and the
Mitre Saw has been unplugged.
Do not over-reach. Keep proper footing and balance at all times.
Maintain tools with care. Keep tools sharp and clean for optimum performance.
Follow instructions for lubricating and changing accessories.
WARNING : Do not attempt to operate this tool until having thoroughly read
all instructions, safety rules, and warnings. Failure to comply can result in fire,
electric shock, or serious personal injury. Retain the Operating Manual for fu-
ture reference and review it frequently.
WARNING : Dust generated from certain materials can be hazardous to one’s
health. Always operate the saw in a well-ventilated area, and provide for proper
dust removal.
ELECTRICAL SAFETY
Ground instruction: In the event of a malfunction or breakdown, grounding
provides a path of least resistance for electric current to reduce the risk of
electric shock. This tool is equipped with an electric cord having an equipment-
grounding conductor and a grounding plug. The plug must be plugged into a
matching outlet that is properly installed and grounded in accordance with all
local codes and ordinances.

6
Do not modify the plug provided. If it will
not fit the outlet, have a proper outlet
installed by a qualified electrician.
Use only 3-wire extension cords that
have 3-prong grounding plugs and 3-pole
receptacles that accept the tool’s plug.
Permanently connected tools: This
tool should be connected to a grounded
metal permanent wiring system or to a
system having an equipment-grounding
conductor.
GUIDELINES FOR EXTENSION CORDS
Use a proper extension cord. Make sure that extension cords are in good
condition. When using an extension cord, be sure to use a cord heavy enough
to carry the drawn current needed by the Compound Mitre Saw. An undersized
cord will cause a drop in line voltage, resulting in loss of power and overheating.
The table below shows the correct size to use, depending on the cord length and
nameplate ampere rating. If in doubt, use the next heavier gauge: the smaller
the gauge number, the heavier the cord.
Be sure extension cords are properly wired and in good condition. Always
replace a damaged extension cord or have it repaired by a qualified person
before using it. Protect extension cords from sharp objects, excessive heat, and
damp or wet areas.
Use a separate electrical circuit for power tools. This circuit must not be less
than #6 wire and should be protected with a time-delay fuse. Before connecting
the tool to the power line, make sure the switch is in the OFF position and
the electric current is rated the same as the current stamped on the motor
nameplate; running at a lower voltage will damage the motor.
Recommended size of extension cords
Amperage rating of the
tool (120 V circuit only)
Total length of the extension cord
25’
(7.6 m)
50’
(15.2 m)
100’
(30.4 m)
150’
(45.7 m)
More than Not more
than
Minimum Gauge for the extension cord (AWG)
0 6 18 16 16 14
6 10 18 16 16 12
10 12 16 16 14 12
12 16 14 12 Not recommended

7
WARNING : Ensure the power supply outlet in question is properly ground-
ed. If not sure, have a licensed electrician check the outlet.
WARNING : To avoid electrical hazards, fire hazards, or damage to the tool,
use proper circuit protection.
SPECIFIC SAFETY RULES
Use only crosscutting saw blades. When using the miter saw to cut nonferrous
metal , make sure that the blade has a negative hook angle.
IMPORTANT: Do not use thin-kerf blades. Thin-kerf blades can deflect and
contact the guard, which can cause possible injury to the operator.
Do not operate the Mitre Saw until it is completely assembled and installed
according to these instructions.
If not thoroughly familiar with the operation of Mitre Saws, seek guidance from
a supervisor, instructor, or other qualified person.
Always hold the work firmly against the fence and table. Do not perform any
operation free hand; use a clamp or vise whenever possible
Keep hands out of the path of the saw blade. If the work piece causes the hands
to be within the “no hands” zone (3’’ (7.6 cm) from the blade), the work piece
should be clamped in place before making the cut.
Be sure that the blade is sharp, runs freely, and is free of vibration.
Allow the motor to come up to full speed before starting a cut.
Keep the motor’s air slots clean and free of chips or dust.
Always make sure that all adjusting knobs are tightened before cutting, even if
the table is positioned in one of the positive stops.
Be sure that both the blade and the flange are clean and the arbour bolt is
tightened securely.
Use only blade flanges specified for this saw
Never use blades larger or smaller in diameter than 10 inches (25.4 cm).
Never apply lubricants to the blade while it is running.
Always check the blade for cracks or damage before operation. Replace a
cracked or damaged blade before further use.
Never use blades recommended for operation at less than 5000 RPM.
Use the blade guards at all times.
Always keep the blade guards in place.
Never reach around the saw blade.
Make sure that the blade is not contacting the work piece before the ON/OFF
switch is turned ON.

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IMPORTANT: After completing the cut, release the power switch and wait for
the blade to stop before returning the saw to the raised position.
Make sure that the blade has come to a complete stop before removing or
securing the work piece, changing the work-piece angle, or changing the angle
of the blade.
Never cut metals or masonry products with this tool. This Mitre Saw is designed
for use on wood and wood-like products.
Never cut small pieces. Keep hands outside the no-hands zone: at least 3” (7.6
cm) from the blade.
Provide adequate support to the sides of the mitre table for long work pieces.
Never use the Mitre Saw in an area with flammable liquids or gases.
Never use solvents to clean plastic parts. Solvents could possibly dissolve or
otherwise damage the material.
Shut off the power and unplug the tool before servicing or adjusting the tool.
Disconnect the saw from the power source and clean the tool when finished
using it.
Make sure that the work area is clean before leaving the tool.
Should any part of this Compound Mitre Saw be missing, damaged, or fail in
any way, or should any electrical component fail to perform properly, shut off
the power switch and remove the plug from the power-supply outlet. Replace
missing, damaged, or failed parts before resuming operation.
GLOSSARY OF TERMS FOR WOODWORKING
• Arbour: The revolving shaft on which a blade or cutting tool is mounted.
• Arbour Lock: Allows the user to stop the blade from rotating while
tightening or loosening the arbour screw during blade replacement or
removal.
• Bevel Cut: A cutting operation made with the blade at any angle other than
90° to the mitre table.
• Chamfer Cut: A cut removing a wedge from a block of wood so the end
(or part of the end) is angled at other than 90°.
• Compound Mitre Cut: A cut made using both a mitre angle and a bevel
angle at the same time.
• Cross cut: A cutting operation made across the grain of the work piece.
• Flange: A ring or collar on the end of a spindle or arbour that permits
other objects, such as a blade, to be attached to it.
• Freehand Cut: Performing a cut without using a fence, mitre gauge,
fixture, work clamp, or other proper device to keep the work piece from
twisting or moving during the cut. Do not perform any operation free-

9
hand. Use a clamp or vise wherever possible.
• Gum: A sticky, sap-based residue from wood products.
• Kerf: The material removed by the blade in a through cut or the slot
produced by the blade in a non-through or partial cut.
• Kickback: A hazard that can occur when the blade binds or stalls, throwing
the work piece back toward operator.
• Mitre Cut: A cutting operation made with the blade at any angle other than
90° to the fence.
• No Hands Zone: The area between the marked lines on the left and right
side of the mitre-table base. This zone is identified by No Hands Zone
symbols inside the marked lines on the mitre table base.
• Non-Through Cuts: Any cutting operation where the blade does not extend
completely through the thickness of the work piece.
• Resin: A sticky, sap-based substance that has hardened.
• Revolutions Per Minute (RPM): The number of turns completed by a
spinning object in one minute.
• Saw Blade Path: The area over, under, behind, or in front of the blade, as
it applies to the work piece; that area which will be or has been cut by
the blade
• Set: The distance that the saw blade tooth is bent (or set) outward from
the face of the blade.
• Throat Plate: A plate inserted in the Mitre Saw’s table that allows for
blade clearance.
• Through Sawing: Any cutting operation where the blade extends
completely through the thickness of the work piece.
• Work Piece or Material: The item on which the cutting operation is being
done. The surfaces of a work piece are commonly referred to as faces,
and edges.

10
DESCRIPTION
KNOW THE COMPOUND MITRE SAW
(See Fig. 1) Before attempting to use this Compound Mitre Saw, become familiar
with all its operating features and safety requirements.
1
2
3
4
5
6
7
8
9
10
12
15
13
11 14
24
25
17
16
Fig. 1
15
30
4
23
21
Fig. 1
19
20
18
22
Blade Wrench
Saw Blade Dust Bag Shop Vacuum Adapter
MD
MD

11
1. ON/OFF trigger switch
2. Horizontal, rubberized D-handle
3. Safety lock-off button
4. Upper blade guard
5. Blade-screw guard
6. Dust-extraction port
7. Saw blade
8. Laser guide
9. Mounting holes
10. Mitre table
11. Mitre-angle scale
12. Throat plate
13. Mitre-angle indicator
14. Mitre lock
15. Clamp mounting holes
16. Fence
17. Lower blade guard
18. Spindle-lock button
19. Laser ON/OFF switch
20. Stop latch
21. Bevel-angle scale
22. Bevel lock
23. Bevel-angle indicator
24. Extension wings
25. Hold-down clamp
ASSEMBLY
Installation of dust bag (see Fig.2)
Make sure that the dust collector
bag is right-side-up (reference the
Mastercraft logo on the bag), and slide
the dust-collector bag’s collar over the
dust-extraction port until it is securely
attached.
MD
Dust
extraction port
Dust bag
Fig. 2

12
Installation of adapter for shop vacuum
Remove the dust extraction port for the dust bag by removing the two screws that
hold it in place. Attach the shop-vacuum adapter with the same two screws.
Release and lock the saw head
1. Press and lightly hold down the
saw head. Pull out the stop latch to
release the saw head. The saw head
should freely move up and down
(see Fig.3).
2. Place the saw head at the lowest
position. Insert the stop latch to lock
the saw head for transporting and
storage.
Removing the blade (see Fig.4)
WARNING: To reduce the risk of inju-
ry, always unplug the tool before remov-
ing and installing a blade.
1. Raise the saw head.
2. Remove the upper screw on the
blade-screw guard (Fig.1, point 5)
by turning it counter-clockwise with
a screwdriver.
3. Lift and hold up the lower blade
guard and rotate the blade-screw
guard to expose the threaded blade screw.
4. Press and hold the spindle-lock button (Fig.1, point 18) and rotate the
blade at the same time, until it is locked in position.
5. Use the wrench to turn the threaded blade screw clockwise and remove
the threaded blade screw.
6. Remove the outer flange and the blade. Wipe the flanges and spindle to
remove any dust and debris.
Installing the blade
IMPORTANT: Do not use thin-kerf blades. Thin-kerf blades can deflect and
contact the guard, which can cause injury to the operator.
1. Unplug the saw
2. Ensure that the inner flange is properly installed
3. Match the arrow on the blade with the arrow on the upper blade guard.
Outer flange
Inner flange
Blade
Threaded screw
Fig. 4
Stop latch
Fig. 3

13
Make sure that the blade teeth are pointing downward. Install the selected
blade by sliding the blade into the upper blade guard and then placing the
blade into position.
4. Install the outer flange.
IMPORTANT: Make sure the flat side of the flange is placed against the blade.
5. Press and hold the spindle-lock button, and use the wrench supplied to
turn the blade screw counter-clockwise until the lock engages. Securely
tighten the blade screw.
6. Rotate the blade-screw guard into position, and use the wrench to
securely tighten the screw by turning it clockwise. Remove and store the
wrench in a safe place.
7. Make sure that the spindle-lock button is released sot that the blade will
rotate freely.
8. Lower the saw head, and check the clearance between the blade and the
mitre table. The blade should rotate freely.
Installing extension wings
The extension wings support long work pieces during cutting. (Fig. 5)
1. Insert both rails of an extension
wing through the holes on the
outside of the Mitre Saw base.
2. Tighten the wing screw that locks
the extension wing in place. Make
sure that the extension wings do not
move.
ADJUSTMENT
WARNING: To avoid possible injury,
disconnect the tool’s plug from the pow-
er source before performing any assembly, adjustment, or repair.
IMPORTANT: Do not use thin-kerf blades. Thin-kerf blades can deflect and
contact the guard, which can cause injury to the operator.
Mitre adjustment
1. Lock the saw head in the down position, and loosen the mitre-lock knob.
2. Hold the cutting handle firmly to rotate the mitre table to any desired
angle. The most common angle settings have positive stops: 0°, 15°,
22.5°, 31.6°and 45°.
3. Tighten the mitre-lock knob and release the saw head.
Fig. 5

14
Mitre-angle indicator adjustment (if necessary)
1. Place the mitre table at the zero
position, making sure the mitre lock
is secured in position.
2. Loosen the mitre-angle indicator
screw and adjust the indicator to the
“0” mark on the mitre scale. (See
Fig. 6)
3. Tighten the mitre-angle indicator
screw.
Bevel adjustment
1. When a bevel cut is required, loosen
the bevel lock (Fig.1 point 22) by
turning it counter-clockwise.
2. Tilt the saw head to the desired
angle, as shown on the bevel scale.
The blade can be positioned at any
angle, from a 90° straight cut (0° on
the scale) to a 45° left bevel. (See
Fig. 7).
3. Tighten the bevel lock to secure the
saw head.
OPERATION
WARNING : To reduce the risk of injury, wear safety goggles or glasses with
side shields.
WARNING : Before each use, check that the blade is free from cracks, loose
teeth, missing teeth, or any other damage. Do not use if damage is noticed or
suspected.
WARNING : Always wait for the blade to stop completely, and unplug the tool
before changing accessories or making adjustment.
Moving the Mitre Saw
Lift the Mitre Saw only when the saw is OFF, the plug is removed from the
power-supply outlet, and the saw head is locked in the “down” position.
To avoid damage, never carry the Mitre Saw by the cutting handle. Always
carry the saw by the base.
Mounting the Mitre Saw
To prevent the tool from sliding, falling, or tipping during operation, the
15
30
4
Bevel angle
indicator
Fig. 7
Mitre scale Indicator screw
Fig. 6

15
Mitre Saw can be mounted to a supporting surface, such as a level, sturdy
worktable or bench. Position the Mitre Saw and workbench to allow adequate
room for crosscutting long work pieces. To mount the Mitre Saw, insert
fasteners through the four holes in the base of the Mitre Saw and use the
fasteners to secure the saw to the table or bench.
Selection of Desired Angle
Follow the steps in “MITRE ADJUSTMENT” and “BEVEL ADJUSTMENT”
WARNING :The throat plate (see Fig.1, point 12) is factory-cut only for a 0º
bevel cut; the first cut made with the tool in the 45° bevel position will create a
slot on throat plate.
WARNING : Always make sure that the spindle-lock button is released,so
that the blade will rotate freely.
WARNING : Make sure that the stop latch is loose and that the saw head
moves freely up and down. Ensure that all clamps and locks are tight, in place,
and that there is no excessive movement of Mitre-Saw parts.
Selection of work piece
Be cautious with pitchy, knotty, wet, or warped work pieces. These materials are
likely to create pinching conditions. Work pieces that bow and pinch may result
in the saw blade kicking back.
Before cutting, inspect for and remove any nails from the work piece.
This tool is not recommended for cutting ferrous metals, such as iron and
steel. Cut non-ferrous metals only if under the supervision of an
experienced person.
Support the work piece
WARNING : Never use the help of another person as a substitute for a table
extension, as support for a work piece that is longer or wider than the basic mi-
tre table. Never have another person help feed, support, or pull the work piece
instead of using table extensions.
• Use the fence. Align the work piece
flush against the fence. This will
help to eliminate the tendency of the
blade teeth to bind. The fence can
be used to support mitre, bevel, and
compound cuts.
• Use the work-piece clamp
(included).The work-piece clamp
fits into the clamp mounting holes
on the back of the fence. Securely
Work-piece clamp
(included)
Fig. 8

16
clamp the work piece to the mitre table.(See Fig. 8)
Aligning the blade
WARNING: Do not look into the laser line.
• Do not aim the laser line at people or animals.
• Do not use the laser line on highly reflective materials. Danger from
reflected light.
• Only have the laser repaired by qualified service technicians..
• Do not insert hard objects into the laser lens.
• Clean the laser lens with a soft, dry brush
Before starting a cut, draw the desired cut line on the work piece.
1. Press the laser ON/OFF switch (Fig.1, point 19) to start.
2. Align the left side of laser line with the right side of cut line. The blade will
cut the line marked out on wood piece.
NOTE: The laser adjustment has already been made at the factory. Align the
left side of the laser line with the right side of the blade. Align the user-marked
line with the left side of the laser line. (See Fig. 9)
Pay attention to body and hand positions.
Proper positioning of the body and hands
when operating the Mitre Saw will make
cutting easier and safer. Never place
hands near the cutting area.
Hold the work piece firmly against the
fence. Keep hands in position until the
ON/OFF trigger switch has been released
and the blade has completely stopped.
Start the Compound Mitre Saw
WARNING : Always hold the cutting
handle firmly, because the starting and
stopping action of the motor may cause
the handle to move up or down slightly.
1. Plug the Compound Mitre Saw into a
power-supply outlet.
2. Push the safety lock-off button
while squeezing the ON/OFF trigger
switch to turn the tool ON. (See Fig.
10) Wait until the blade reaches full
speed.
cut area
include
usermarked
line
Laser line area
Timber
User markes line align with left side
of laser line, left side of the laser line align
with right side of blade.
Fig. 9
Safety lock-off button
Cutting handle
Trigger
Fig. 10

17
WARNING : Always keep hands and fingers away from the cutting area. Any
part of the body coming into contact with a moving blade will result in serious
injury.
Stop the Mitre Saw and remove the work piece
1. After completing a cut, release the ON/OFF trigger switch and push the
laser ON/OFF switch backward to turn it off.
2. Allow the saw blade to come to a complete stop. Do not remove the work
piece from the sawing plate until the blade has stopped rotating.
3. Gently raise the saw head and remove the work piece. Ensure that the
lower blade guard can easily close.
4. Unplug the tool.
5. Remove loose or scrap pieces.
CROSSCUTTING (Fig 11. and Fig 12)
A crosscut is a cut made across the grain of the work piece. A straight
crosscut is a cut made with the mitre
table set in the 0° position (Fig 11).
Mitre crosscuts are made with the mitre
table set at an angle, left or right, other
than 0° (Fig 12).
To Crosscut With the Mitre Saw
1. Unplug the saw.
WARNING :Failure to unplug the saw
could result in accidental starting, caus-
ing serious injury.
2. Push in the locking pin to lock the
saw arm in the down position.
3. Loosen the mitre lock.
4. Firmly hold the base of the saw arm
and use it to rotate the mitre table
while holding the saw base steady.
5. Quickly locate 0°, 15°, 22.5°, 31.6°
and 45°, left or right, by the stops or
clicks at these angle settings.
6. Once the mitre angle is set, tighten
the mitre-lock lever by tightening the mitre-lock knob.
7. Pull out the locking pin to release the saw arm.
8. Place the work piece flat on the mitre table with one edge securely against
Fig. 11
Fig. 12

18
the fence. If the board is warped, place the convex side against the fence.
If the concave edge of the board is against the fence, the board could
collapse on the blade at the end of the cut and jam the blade (Figs. 15
and 16).
9. Align the “red laser line” to touch the right edge of the pencil line on the
work piece.
10. Use the hold-down clamp to secure the work piece against the saw table
and fence.
11. When cutting long work pieces, support the opposite end of the work
piece with a roller stand or with another work surface that is level with the
saw table.
WARNING : To avoid serious personal injury, always securely tighten the
mitre-lock lever before making a cut. Failure to do so could result in movement
of the control arm or mitre table while making a cut.
CAUTION: Never use another person as an additional support for a work
piece that is longer or wider than the basic saw table, or to help feed, support,
or pull the work piece.
WARNING : To avoid serious personal injury, always keep hands outside the
“no hands zone”, as marked on the saw table, which is at least 3 inches (7.6
cm) from the blade. Also, never perform any cutting operation “freehand” (i.e.
without holding the work piece against the fence); the blade could grab the
work piece, causing it to slip and twist.
12. Before turning on the saw, perform a test of the cutting operation by
lowering the saw arm to make sure that no problems will occur when the
cut is made.
13. Hold the saw handle, and use the index finger to push the laser switch to
turn on the laser light.
14. To turn on the saw, push the safety lock button in with the thumb while
squeezing the On/Off trigger switch located under the handle (Fig.1-1 and
1-3). Allow several seconds for the blade to reach maximum speed.
15. Slowly lower the blade into and through the work piece.
16. Release the safety lock and the trigger switch, and turn off the laser
switch. Allow the saw blade to stop rotating before raising the blade out of
the work piece.
BEVEL CUTTING (Fig.13)
A bevel cut is a cut made across the grain of the work piece with the blade at
an angle to the work piece.
A straight bevel cut is made with the mitre table set in the 0° position and the
saw arm set at a bevel angle between 0° and 45°.

19
To Bevel Cut With the Mitre Saw
1. Unplug the saw.
WARNING : Failure to unplug the saw
could result in accidental starting, cau-
sing serious injury.
2. Make sure that the mitre table is
at 0°and locked, and check that
the mitre-table lock is locked and
secured in position.
WARNING: To avoid serious personal
injury, always securely tighten the mitre-lock lever before making a cut. Failure
to do so could result in movement of the control arm or mitre table while mak-
ing a cut.
3. Pull out the locking pin to release the saw arm.
4. To make a bevel cut, loosen the bevel-lock knob (Fig.1-22) by turning the
knob counter clockwise.
5. Tilt the saw arm to the desired bevel angle, as indicated on the bevel
scale. The blade can be positioned at any angle, from a 90° straight cut (0
on the scale) to a 45°left bevel (Fig.13).
WARNING: Tighten the bevel-lock knob to secure the saw arm in its position.
6. Place the work piece flat on the mitre table with one edge securely against
the fence. If the board is warped, place the convex side against the fence.
If the concave edge of the board is against the fence, the board could
collapse on the blade at the end of the cut and jam the blade (Fig. 15
and 16).
7. Align the red laser line to touch the right edge of the pencil line on the
work piece.
8. Use the hold-down clamp to secure the work piece against the Mitre Saw
table and fence.
9. When cutting long work pieces, support the opposite end of the work
piece with a roller stand or with another work surface that is level with the
saw table.
CAUTION: Never use another person as an additional support for a work
piece that is longer or wider than the basic saw table or to help feed, support,
or pull the work piece.
Fig. 13

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WARNING: To avoid serious personal injury, always keep hands outside the
“no hands zone”, as marked on the saw table, which is at least 3 inches (7.6
cm) from the blade. Also, never perform any cutting operation “freehand” (i.e.
without holding the work piece against the fence); the blade could grab the
work piece, causing it to slip and twist.
10. Before turning on the saw, perform a trial of the cutting operation by
lowering the saw arm to make sure that no problems will occur when the
cut is made.
11. Hold the saw handle and use the index finger to turn on the laser switch
by pushing it forward.
12. To turn on the saw, push the safety-lock button in with the thumb while
squeezing the On/Off trigger switch located under the handle (Fig.1-1 and
Fig.1-3). Allow several seconds for the blade to reach maximum speed.
13. Slowly lower the blade into and through the work piece.
14. Release the safety lock and the trigger switch, and turn off the laser
switch. Allow the saw blade to stop rotating before raising the blade out of
the work piece.
CAUTION: Always perform a “dry run” cut to determine if the operation
being attempted is possible before power is applied to Mitre Saw.
COMPOUND MITRE CUTTING (Fig. 14 )
A compound mitre cut is a cut made
using a mitre angle and a bevel angle at
the same time. This type of cut is used
for decorative mouldings, picture frames,
and other fine joinery.
To make this type of cut, the mitre table
must be rotated to the correct mitre
angle and the saw arm must be tilted to
the correct bevel angle.
Always take special care when making
compound mitre cuts, due to the
interaction of the two angle settings.
Adjustments of mitre and bevel settings are dependent on one another. Each time
the mitre setting is adjusted, the effect of the bevel setting also changes. Each
time the bevel setting is adjusted, the effect of the mitre setting is changed.
It may take several settings to obtain the desired cut. The first angle setting
should be checked after setting the second angle, since adjusting the second
angle affects the first.
Once the two correct settings for a particular cut have been obtained, always
make a test cut in scrap material before making a finish cut in good material.
Fig. 14