matev CLS-SE User manual

matev GmbH
Nürnberger Str. 50
90579 Langenzenn
T [phone]
F [phone]
[e-mail]
www.matev.eu
Version 08/2010
Operating Manual
Material Collection System CLS-SE
CLS-G 650 SE
CLS-H 650 SE
CLS-G 850 SE
CLS-H 850 SE

Contents
Page2
Table of contents
1About this Operating manual .....................................................................................3
2Safety...........................................................................................................................4
2.1 Proper use.....................................................................................................................4
2.2 Qualifications of the personal ........................................................................................4
2.3 General safety precautions............................................................................................4
2.4 Special safety precautions.............................................................................................5
3Purpose and use .........................................................................................................6
4Delivery and transport ................................................................................................7
4.1 Lifting the CLS off of the pallet.......................................................................................7
4.2 Long-distance transport.................................................................................................7
5First installation...........................................................................................................8
5.1 Mounting the hitch.........................................................................................................8
5.2 Mounting and adjusting the length of the PTO shaft ....................................................15
5.3 Mounting the suction connector and the suction hose on the tractor ...........................17
5.4 Mounting the electrical components ............................................................................18
6Attaching and detaching the CLS 650/850...............................................................20
6.1 Preliminary comments.................................................................................................20
6.2 Attachment with rear three-point linkage .....................................................................20
6.3 Detaching with the three-point linkage.........................................................................25
6.4 Attachment with quick-hitch.........................................................................................27
6.5 Detaching with the quick-hitch.....................................................................................29
6.6 Attachment with the basic hitch...................................................................................30
6.7 Detaching the CLS from the basic hitch.......................................................................33
7Operation...................................................................................................................34
7.1 Starting and switching off the turbine...........................................................................34
7.2 Lifting, lowering, and emptying the collection bin.........................................................34
8Maintenance ..............................................................................................................37
8.1 Service........................................................................................................................37
8.2 Troubleshooting ..........................................................................................................45
8.3 Repairs........................................................................................................................46
9Disposal.....................................................................................................................47
10 Warranty ....................................................................................................................47
11 Technical specifications and accessories...............................................................48
11.1 Technical specifications...............................................................................................48
11.2 Accessories.................................................................................................................48
12 List of figures ............................................................................................................49
13 EU –Declaration of Conformity................................................................................51

About this Operating manual
Page3
1 About this Operating manual
Dear customer!
Congratulations on your purchase of this grass collector and thank you for choosing matev.
Please take time to read through this Operating manual completely before you attempt to use
your grass collector.
Always keep this Operating manual close at hand when operating the equipment. You will then
be able to consult the manual should you be unsure about any steps to take.
Listings are marked as so-called bulleted text:
Text
Text
Text . . .
Instructions are always listed in the order they are to be performed:
1. Text
2. Text
3. Text . . .

The grass collector is subject to technical advances. All information, illustra-
tions, and technical specifications were current at the time this manual was
printed. The grass collector specifications are subject to change in keeping
with technological advances.

Safety
Page4
2 Safety
This chapter contains all the regulations and instructions to be observed.
Persons who assemble, operate, and service the grass collector must have read and under-
stood this Operating manual.
2.1 Proper use
The grass collector is to be coupled to tractors with sufficient performance and a rear power
take-off shaft only. The rotary speed of the rear power take-off shaft must be identical to that of
the grass collector (see the sticker on the grass collector).
All other forms of use are prohibited.
Non compliance can result in:
Danger for the health of the operator or others
Damage to the tractor and/or attachments
Harm to the environment
2.2 Qualifications of the personal
The grass collector may only be coupled, used, and repaired by persons 18 years or
older or by properly trained persons. The operator must have read and understood
the instructions in this manual.
2.3 General safety precautions
General safety precautions are explained in this section. These safety precautions are used in
the following chapters. In addition to the safety aspect, you will save time and money by observ-
ing these safety precautions.

Danger!
Immediate danger of injury to operator or surrounding persons.
Observe the safety precautions.

Caution!
Operator or surrounding persons may suffer minor injuries. The tractor,
grass collector may be damaged, or the environment may be harmed.
Observe the safety precaution.

Note!
Important, helpful tips or information for the operator.
Read these instructions. They will simplify operation and maintenance work.

Caution!
Danger of bodily injury.
Always wear appropriate safety apparel.

Safety
Page5
2.4 Special safety precautions
The safety precautions listed in this section are stickers that have been placed on the attach-
ments

Danger!
Immediate danger of injury to operator or surrounding persons.
Machine can tumble down backwards!
Use and maintain the machine only when it is mounted on a tractor

Caution!
Danger of injury due to moving parts.
Remove the ignition key before carrying out any maintenance work on the
equipment.

Caution!
Danger of bodily injury through improper use. The equipment may be dam-
aged.
Please read the Operating manual completely.
Observe the safety precautions.

Caution!
Danger of injury through escaping liquids under high pressure.
Please observe the instructions in the Operating manual.

Caution!
Danger of injury due to moving parts.
Never reach into the danger area while parts are moving or could suddenly
move.
Please observe the instructions in the Operating manual.

Caution!
Danger of bodily injury through the hydraulic system.
Standing in the danger zone is only permitted if the lift cylinder lock is en-
gaged.

Caution!
Increased risk of accidents due to rotating power take-off shaft.
Do not near the work area of the power take-off shaft while it is rotating.
For your own safety, do not wear loose clothing, belts or other loose gar-
ments.

Purpose and use
Page 6
3 Purpose and use
Grass collectors are designed to collect grass, leaves or similar cut material when used in con-
junction with a tractor and a rotary mower or leaf suction device (accessory for grass collectors).
It can be used at any weather that permits the collecting of cut material. Depending on the trac-
tor type, the applications range is from cultivated grass to matted grass and wasteland.
The machines for grass collection with bottom discharge and grass collectors with top discharge
are compact units for vacuuming and collecting cut material.
The turbine is driven by the rear power take-off shaft located at the rear of the tractor. Its task is
to collect the cut material from the rotary mower over a suction line and to deliver the material
over a pressure line to the bin.
To discharge the cut material, the bin of the machines can be opened and closed by means of
the tractor's hydraulic system.
To discharge the collected material, the bin of top discharge machines can be lifted by means of
the tractor's hydraulic system. The bin can be opened, emptied, and closed at any height, from
down to up position, using the same hydraulic system.
In all machines, the grass collector can be operated from the driver's seat

Delivery and transport
Page 7
4 Delivery and transport
The CLS-G/H 650/850 is lashed onto a pallet for delivery (see Fig. 1).
Fig. 1: Delivery of the CLS
4.1 Lifting the CLS off of the pallet
1. Remove the protective packaging and the transport safeguard.
2. Lift the CLS off of the pallet with a suitable device (crane or forklift) and set it down.
4.2 Long-distance transport
If you want to transport the CLS over longer distances (e.g. shipping via freight forwarder), you
must lash the CLS onto a pallet, as it was when it was originally delivered.
holder
wire

First installation
Page 8
5 First installation
Before commissioning the CLS you must execute the following four measures:
If a hitch (basic hitch or quick-attachment hitch) is not yet mounted on your tractor,
proceed as described in section 5.1.
The CLS can also be mounted on a rear three-point linkage as described in section
6.2. Mounting instructions for a rear three-point linkage are specified in the docu-
mentation provided with your tractor or with the rear three-point linkage.
If you have selected the CLS version with chassis, then you must mount the supplied
pivot wheels and the support wheel. To do this proceed as described in the attach-
ment instructions that were provided with the chassis.
Check whether the PTO shaft is the correct length for use on your tractor. If neces-
sary adjust the length of the PTO shaft, as described in section 5.2.
Mount the suction connector and the suction hose as described in section 5.3.
5.1 Mounting the hitch

Note!
CLS-G/H 650/850 series implements are compact implements that can be
attached to a variety of tractors.
See the attachment recommendations in the current price list and note the
restrictions cited in this manual.

Note!
The CLS depends on the universal joint shaft speed of the tractor.
Maintain the work speed prescribed by the tractor manufacturer, as this is
only way to achieve optimal turbine speed.

Note!
Enter the vehicle ID number of the tractor in (page ) of this operating
manual.
5.1.1 Mounting the quick-hitch on John Deere X Series tractors

Danger!
The operator or persons near the tractor/implement can be severely injured.
Switch off the tractor engine and remove the ignition key before mounting
the towing gear.

Attention!
The tractor and the CLS can be damaged.
Only use the supplied material.

Note!
The quick-hitch is not included in the CLS scope of delivery; it must be or-
dered separately.

Note!
In the attachment instructions below the numbers specified refer to the
components as they are shown and marked in
Fig. 2.

First installation
Page 9
Fig. 2: Quick-hitch
1. Remove the rear three-point linkage, if it is mounted on the tractor.
2. Mount the support bracket (1) and the support plates (2) on the frame of the tractor.
3. Fasten the hose guide on the tractor frame.
Fig. 3: Hose guide attachment
4. On both sides of the tractor frame drill the two mounting bores (Ø 17 mm) for the tow
arms (6) (see Fig. 4 and Fig. 5).
Legend:
1 Support bracket
2 Support plates
3 Transverse element
4 Lever
5 Spring
6 Tow arm
7 Bolt
8 Spacer plate
9 Spring cotter
If a driver's cab is present then
you must install the supplied
spacer plate 8 between (2) and
(3) (see point 5 of the attach-
ment instructions).
Hose guide
1
4
5
2
3
6
7
8
9

First installation
Page 10
Fig. 4: Bore for tow arm
Fig. 5: Bores for the tow arms (dimensions shown)
5. Fasten the transverse element (3) between the support plates (2).
If a driver's cab is attached you must insert the supplied spacer plates (8) on both
sides between (2) and (3).
Bores for the tow arms
105 mm
Ø 17 mm
85 mm

First installation
Page 11
Fig. 6: Transverse element attachment
6. Hook the levers (4) into the hook plates of the transverse element.
7. Fasten the hydraulic extensions with the quick-lock couplings to the support plate
provided for this purpose (see Fig. 7).
Fig. 7: Attach the hydraulic extension to the support plate
8. Route the hydraulic lines through the hose guide (see Fig. 8).
Fig. 8: Routing the hydraulic lines
Transverselement
Spacer plate
Support plate
Hydraulic exten-
sions
Hose guide

First installation
Page 12
9. Rivet the hose holders to the tractor body and connect the hydraulic lines (see Fig.
9). These hose holders are used as a parking possibility for the hoses when the
hoses are uncoupled from the control valve and the valve is used for other purposes.
Fig. 9: Attaching the hose holders
5.1.2 Mounting the basic hitch on John Deere X Series tractors

Danger!
The operator or persons near the tractor/implement can be severely injured.
Switch off the tractor engine and remove the ignition key before mounting
the basic hitch.

Attention!
The tractor and the CLS can be damaged.
Only use the supplied material.

Note!
The basic hitch is not included in the CLS scope of delivery and must be
ordered separately.
1. Connect the transverse element to the tractor frame (see Fig. 10).
Fig. 10: Mounting the transverse element
2. If a driver's cab is mounted, place the supplied spacer plate between transverse
element and the mounting (see Fig. 10).
3. Mount the lower attachment rest to the tractor frame (see Fig. 11).
Spacer plate
Transverse element
fastening (4 screws)

First installation
Page 13
Fig. 11: Mounting the attachment rest
4. Connect the transverse element and attachment frame to the strut rods on both
sides (see Fig. 12).
Fig. 13 shows the attached basic hitch.
Fig. 12: Mounting the strut rods
Fig. 13: Mounted basic hitch
5. Fasten the hydraulic extensions with the quick-lock couplings to the support plate
provided for this purpose (see Fig. 14).
Fastening points
Strut rods

First installation
Page 14
Fig. 14: Attach the hydraulic extension to the support plate
6. Route the hydraulic lines through the hose guide (see Fig. 15).
Fig. 15: Route the hydraulic extension through the hose guide
7. Rivet the hose holders to the tractor body and connect the hydraulic lines (see Fig.
16). These hose holders are used as a parking possibility for the hoses when the
hoses are uncoupled from the control valve and the valve is used for other purposes.
Fig. 16: Attaching the hose holders
Support plate
Hydraulic extensi-
ons
Hose guide

First installation
Page 15
5.2 Mounting and adjusting the length of the PTO shaft

Note!
Depending on tractor type the supplied PTO shaft may be too long.
Execute the steps described below to shorten the PTO shaft.
To check whether the PTO shaft is the correct length for your tractor you must attach the CS to
the hitch. To do this proceed as described in sections 6.2 to 6.7 for your hitch type.
Proceed as described in the following section 5.2.1 to adjust the PTO shaft.

Danger!
The operator or persons near the tractor/implement can be severely injured.
When attaching and detaching the CLS comply with the safety instructions
in sections 6.2 to 6.7.
When attaching and detaching, pay particular attention to the following
points: The CLS must be empty, closed, and lowered. If this is not the case
the CLS can tip over.
5.2.1 Adjusting the length of the PTO shaft

Attention!
The CLS or the tractor can be damaged.
Only use the supplied material.
Comply with the instructions specified in the operating manual provided by
the manufacturer of the PTO shaft.

Note!
Mount the PTO shaft as described in the original manual supplied by the
manufacturer of the PTO shaft.
1. Pull the two halves of the PTO shaft apart.
2. Mount one half of the PTO shaft on the tractor and mount the other half on the CLS.
To do this proceed as described in section 5.2.2.
3. In the shortest operational position mark the piece that will be sawn off on one half of
the PTO shaft (see Fig. 17).
Fig. 17: Mark the piece that will be sawn off
4. Dismount the marked half of the PTO shaft.
To do this proceed as described in section 5.2.3.
5. Cut off the PTO shaft guard to the marking (see Fig. 18).

First installation
Page 16
Fig. 18: Cut off the PTO shaft guard
6. Saw off the profile tube (see Fig. 19).
Fig. 19: Saw off the profile tube
7. Debur the sawn edges (see Fig. 20).
Fig. 20: Debur the sawn edges
8. Repeat steps 4 to 7 on the other half of the PTO shaft.
9. Grease the profile tube (see Fig. 21).
Fig. 21: Grease the profile tube
10. Slide the profile tubes together.

First installation
Page 17
5.2.2 Mounting the PTO shaft
1. Press the locking pin on the outer fork and keep it depressed.
2. Slide the outer fork onto the profile stub of the rear universal joint shaft on the trac-
tor.
3. Release the locking pin.
4. Slightly move the PTO shaft back and forth until the locking pin audibly locks in
place.
5. Repeat steps 1 to 4 to attach the PTO shaft to the CLS.
6. Hook the PTO shaft safety chains to a stationary part on the tractor and on the CLS
(see Fig. 22).
Fig. 22: Safety chain on the PTO shaft
5.2.3 Dismounting the PTO shaft
1. Detach the safety chain on both sides.
2. Press the locking pin on the outer fork and keep it depressed.
3. Pull the outer fork down from the profile stub of the PTO shaft on the tractor.
4. Release the locking pin.
5. Repeat steps 2 to 4 to dismount the PTO shaft on the CLS.
5.3 Mounting the suction connector and the suction hose on the tractor

Danger!
The operator or persons near the tractor/implement can be severely injured.
Switch off the tractor engine and remove the ignition key before mounting
the basic hitch.

Attention!
If you dismount the suction connector, mount the original discharge guard.
Never operate the mower without either the discharge guard or the suction
connector installed.

Note!
In addition to this manual also read the safety and operating instructions
specified in the associated mower manual.

First installation
Page 18
Fig. 23: Schematic overview diagram for mounting suction connector and suction hose
1. Switch off the tractor engine and remove the ignition key.
2. Lower the mower.
3. Remove the original rock guard.
4. Mount the supplied suction connector with the attachment parts on the mower. This
mounting process will vary depending on the mower type.
5. Secure the connections.
6. Slide the suction hose onto the opening of the suction connector and secure it with
the hose clamp.
5.4 Mounting the electrical components

Note!
The electrical components are at CLS-H 650 sowie CLS-H 850 premounted.
Connect the components conform the following electrical plan.

First installation
Page 19
Bild 24 : Electrical plan at the high dumping version

Attention!
Connect the cable only with the ignition positive and not with the permanent
plus. This is necessary to ensure that the solenoid coil of the switch valve is
de-energized when the tractor is turned off.
Pos
Description
Parts Number
F1
Fuse 10 A
09 000 031
S1
Switch
09 000 019
X1
Connector
09 000 004
X2
Connector
09 000 095
X3
Connector for the Valve
09 000 052
X4
Connector on the valve
-

Attaching and detaching the CLS 650/850
Page 20
6 Attaching and detaching the CLS 650/850
6.1 Preliminary comments

Danger!
If you do not comply with the following instructions the implement can tip
over when it is being attached or detached:
Ensure that the CLS is standing or parked on a level and solid substrate.
For the version with high-dump always lower the collection bin before
detaching the CLS from the tractor.
Always empty and close the collection bin before detaching the
CLS from the tractor.

Comment!
The manner in which you attach and detach the CLS depends on the hitch
(rear three-point linkage, quick-hitch, basic hitch) that is mounted on your
tractor, and whether you have selected the version of the CLS with or with-
out chassis.
6.2 Attachment with rear three-point linkage

Danger!
The implement can tip over when it is being attached if the following instruc-
tions are not complied with:
Ensure that the CLS is on a level and solid substrate.
Only mount the CLS if the collection bin is empty, closed and lowered.
6.2.1 CLS 650/850 with support wheels
Proceed as follows to attach the CS 650/850 with support wheels to a three-point linkage:
1. With the tractor in reverse approach the CS and ensure that the rear three-point
linkage is the same height as the CS.
2. Remove the linch pin on the lower link bolt (see Fig. 25).
Fig. 25: Lower link bolt
Lower link bolt
Linch pin