matev FPS JD-2026R User manual

Version 09/2018
Operating Manual
FPS JD-2026R

Carefully read chapter 3 all the way through before unpacking the
implement.
Prior to using the implement for the first time read this operating manual
carefully and conscientiously all the way through.
Keep this manual where it is easily accessible. This will enable you to refer
to important information and handling instructions as needed
The operating manual is part of the implement. The operating manual must
always be provided with new and used machines.
matev GmbH
Nürnberger Str. 50
90579 Langenzenn, Germany
T [phone]
F [phone]
[e-mail]
www.matev.eu

Introduction
Page 2 of 33
Introduction
Dear customer! Dear customer!
Thank you for purchasing a product of matev GmbH, we appreciate your trust. You have acquired a quality
product, if contrary to expectations you should have problems with the implement, contact your responsible
sales partner.
Prior to first use please read this operating manual carefully and conscientiouslyall the way through. The
manual describes the handling of the implement in detail and will support you in working safely and
effectively.By complying with the maintenance tasks you will retain the value and operational capability of
the implement.
For damage that occurs due to operating errors or improper use, we will not accept any guarantee claims.
Variants maybe described in the manual that do not agree with the scope of delivery of your implement.
Please enter the data of the rating plate on the implement in the manual. This information will be helpful in
communication if there is a service case.
The matev products are subject to change in the interest of technical progress. All information,
illustrations, and technical specifications represent the latest status at the time this manual was
published. The manufacturer reserves the right to make changes at any time in the interest of
technical progress.
Regards
matev GmbH
Companystamp –sales partner

Table of contents
Page 3 of 33
Table of contents
1............About this operating manual...................................................................................5
2............Safety..........................................................................................................................6
2.1.........Intended use................................................................................................................6
2.2.........Instructions for the owner............................................................................................6
2.2.1......Qualifications of personnel............................................................................................6
2.2.2......Instruction.....................................................................................................................7
2.2.3......Accident prevention......................................................................................................7
2.3.........General safety notices.................................................................................................7
2.4.........Warnings on the machine...........................................................................................7
3............Delivery and transport..............................................................................................9
3.1.........Delivery on a pallet......................................................................................................9
3.1.1......Lift the implement off of the pallet.................................................................................9
3.1.2......Long-distance transport................................................................................................9
3.2.........Transport over short distances....................................................................................9
4............Installation................................................................................................................10
4.1.........Mounting the basic implement..................................................................................11
4.2.........Mounting accessories................................................................................................13
4.2.1......Hydraulic extension kit................................................................................................13
4.2.2......Hydraulic extension kit................................................................................................15
4.2.3......Arrest kit for control lever............................................................................................15
4.2.4......Compression struts.....................................................................................................15
4.2.5......Installation of the front PTO shaft................................................................................ 16
4.2.6......Installation of the hose clamp holder........................................................................... 18
5............Operation..................................................................................................................21
5.1.........Intended use..............................................................................................................21
5.2.........Coupling and uncoupling implements.......................................................................21
5.3.........Lowering safeguard for the front power system .......................................................22
5.4.........Use of the eccentric...................................................................................................22
5.4.1......Working position.........................................................................................................23
5.4.2......Park position...............................................................................................................24
5.5.........Taking off the frontloader ..........................................................................................24
5.5.1......Taking off the front power system...............................................................................24
5.5.2......Attaching the front power system................................................................................25
5.6.........Front power system in conjunction with original John Deere mid-mount mower.....25
5.7.........Front power system in conjunction with John Deere frontloader120R ...................26
5.8.........Use of the matev front PTO shaft.............................................................................27
5.8.1......Using the front PTO shaft ...........................................................................................29
5.8.2......Removal of the front PTO shaft...................................................................................29
6............Maintenance.............................................................................................................30
6.1.........General information...................................................................................................30
6.2.........Maintenance..............................................................................................................30
6.3.........Repair........................................................................................................................30
7............Disposal....................................................................................................................31
8............Guarantee.................................................................................................................31

Table of contents
Page 4 of 33
9............Technical data..........................................................................................................31
10..........List of illustrations ..................................................................................................32
11..........EG - Declaration of Conformity.............................................................................33

About this operating manual
Page 5 of 33
1 About this operating manual
Prior to first use read this operating manual carefully and conscientiously all the way
through.
Keep this operating manual where it is easilyaccessible. This will enable you to refer to
important information and handling instructions as needed.
At transfer of the machine the owner of the machine receives instruction in the operation
and maintenance of the machine from the owner's sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
Listings with bullet points are marked as follows:
Text
Text
Text . . .
Handling instructions are marked in the sequence in which they should be executed, as
follows:
1. Text
2. Text
3. Text . . .

Safety
Page 6 of 33
2 Safety
Guidelines and instructions with which you must comply, are summarized in this section.
2.1 Intended use
The implementmust only be used in accordance with its specifications. Please read
chapter 5.1 Intended use all the way through. All other uses are excluded.
Non-intended use causes:
Health hazards for the operator or for third parties
Implement damage
Environmental damage
2.2 Instructions for the owner

Attention!
The front power system should not be charged with downward pressure via
the tractor's hydraulic system! For implements that contact the ground or
roll on the ground in operation, the tractor hydraulic system must be
switched to the float setting! Strictly comply with the manufacturer's
recommendation!

Danger!
The front power system is not suitable for lifting people or for use as a work
platform!

Danger!
Always ensure that no one is in the danger zone before and when using the front
power system or the front PTO shaft.
2.2.1 Qualifications of personnel
This machine must onlybe operated by persons who are qualified, as follows:
They must be at least 18 years old.
They have received instruction on the machine.
They must have read and understood this operating manual.
They have been instructed concerning the relevant safety regulations (accident
prevention).
The relevant accident prevention regulations and the other generallyacknowledged
occupational health and safety and road traffic regulations must be complied with at all
times.

Safety
Page 7 of 33
2.2.2 Instruction
At transfer of the machine the owner of the machine receives instruction in the operation
and maintenance of the machine from the owner's sales partner.
The owner must ensure that operating and maintenance personnel have been instructed in
full scope in the operation and maintenance of the machine.
2.2.3 Accident prevention
The safety regulations and accident prevention regulations are legallyregulated in every
country. The owner of the machine is responsible for compliance with the valid regulations.
2.3 General safety notices
In this section general safety notices are explained that are used in the subsequent
sections.
Comply with these safetynotices to ensure safe operation and to save work time and costs.

Danger!
Severe injury to the operator or third parties occurs.
Comply with the safety notice.

Attention!
Minor injury to the operator or third parties can occur. The tractor, the
implement, or the environment can be damaged.
Comply with the safety notice.

Note!
Important, helpful tips or information for the operator.
Read this note. It facilitates your work.

Attention!
Injuries can occur.
Wear protective work clothing.
2.4 Warnings on the machine
Warnings and their general meaning are specified below that are also affixed as stickers on
the implements.

Safety
Page 8 of 33

Attention!
Danger of injury due to moving parts.
Remove the ignition key before performing tasks on the implement.

Danger of injury due to rotating parts.
Maintain a safe distance from the area of drive shafts.
Switch off the implement. Wait until all machine parts have come to a standstill
before performing tasks on the implement.

Attention!
Injuries can occur due to improper operation. The implement can be damaged.
Read the operating manual all the way through.
Comply with the safety instructions.

Attention!
Injuries due to fluid escaping under high pressure.
Comply with the notice in the operating manual.

Attention!
Danger of crushing due to moving parts.
Never reach into the crushing hazard zone if parts are moving or can move.
Comply with the notice in the operating manual.

Attention!
Danger of injury due to the hydraulic system.
Do not enter the danger zone unless the lift cylinder safeguard is in place.

Delivery and transport
Page 9 of 33
3 Delivery and transport
Our implements are delivered in suitable packaging. Please complywith the valid
occupational health and safety regulations when unpacking and use suitable hoists if
necessary.
3.1 Delivery on a pallet
3.1.1 Lift the implement off of the pallet
1. Remove the protective packaging and the transport safeguard.
2. Lift the implement off of the pallet with a suitable device (crane or forklift) and set
it down.
3.1.2 Long-distance transport
If you want to transport the implement over longer distances (e.g. shipping via freight
forwarder), you must lash the implement onto a pallet, as it was at delivery.
3.2 Transport over short distances
Suitable transport equipment or hoists must be used for transport. (Crane, forklift, lift truck)

Installation
Page 10 of 33
4 Installation

Danger!
Severe injuries to the operator or third parties can occur.
Switch off the tractor and remove the ignition key before mounting or
dismounting the implements.
The front power system is two-piece and consists of:
Basic holder for mounting on the vehicle.
Fig. 1: Basic holder
Pre-assembled, removable, front power system
Fig. 2: Front power system, removable
Shim
Peg bolt
Hook-in point for front power system
Basic holder

Installation
Page 11 of 33
4.1 Mounting the basic implement

Attention!
The cylinder of the front power system can be adjusted via an eccentric.
Familiarize yourself with the handling of the eccentric as described in the
"Operation" section.
1. Mount the hose guide on the tractor.
Fig. 3: Hose guide
2. Mount the basic holder on the tractor. Use the provided shims, if necessary.
To facilitate installation, the peg bolt can remain mounted, in this case it rests on the
tractor frame.
Fig. 4: Basic holder mounted
Hook in the front power system at the intended hook-in points on the base frame and
secure it with the peg bolt.
Use the handles on the left and right to lift the front power system. Hook it in on the
Hose guide
Fastening point

Installation
Page 12 of 33
lower hook-in points. Then swing the front power system toward the vehicle and
hook it in on the upper safety bolt.
Fig. 5: Front power system hooked in
3. Lay out the hydraulic lines on the tractor frame. Fix the hydraulic hoses in place in
the hose guides. Connect the front power system to the hydraulic couplings.
Fig. 6: Front power system hooked in
Lower hook-in
point
Safetybolts
Peg bolt
Hydraulic couplings
Hose guide

Installation
Page 13 of 33
4.2 Mounting accessories
4.2.1 Hydraulic extension kit
1. Mount the coupling holder on the front power system. Please note the different
mounting position of the holders for BG3 and BG2 –drip-free couplings.
Fig. 7: Bores for hydraulic extension kit
Fig. 8: Hydraulic extension kit BG3
Bores for BG 3
Adjustable angled union
Coupling holder
Bores for BG 2 drip-free

Installation
Page 14 of 33
Fig. 9: Hydraulic extension kit BG2 –drip-free
2. Fix the hoses of the extension kit on the hoses of the front power system with cable
ties.
Fig. 10: Hose lay-out –hydraulic extension kit
3. Plug the hydraulic extension kit onto the tractor.
Hydraulic couplings
Hose guide
Adjustable angled union
Coupling holder
Reducer

Installation
Page 15 of 33
4.2.2 Hydraulic extension kit
For the hydraulic extension kit a free hydraulic circuit must be present on the rear of the tractor.
This free hydraulic circuit is laid out from the rear on the left side of the tractor frame, forward to
the front power system.
The provided holder is mounted under the fastening screws of the basic holder.
Fig. 11: Hydraulic extension kit
4.2.3 Arrest kit for control lever
Fasten the sheet metal plate on the bracket of the tractor as shown.
Fig. 12: Arrest kit for control lever
4.2.4 Compression struts
To accommodate higher thrust forces that occur when clearing snow, for example, a
compression strut can be mounted as an option. For installation of the compression strut the
bolts of the lifting arm are replaced.
The length of the compression strut can be changed in the samemanner as top link can be
changed. Unscrew the lock nut for adjustment and then tighten it.
Coupling holder
Fastening point, bracket

Installation
Page 16 of 33

Attention!
The compression strut is not compatible with the frontloader. It must be
dismounted. The shorter, original lifting arm bolts must be used.
Fig. 13: Installation of the compression strut
4.2.5 Installation of the front PTO shaft

Attention!
The front PTO shaft must be dismounted before using the mid-mount
mower.

Attention!
The front power system can be adjusted via an eccentric. If handled
incorrectly the universal joint shaft for the front implement can be
damaged. Familiarize yourself with the handling of the eccentric as
described in the "Operation" section.

The front PTO shaft can only be installed if the John Deere AutoConnect
mower receptacle is mounted.
1. Screw the retaining bracket for the front PTO shaft onto the tractor frame in the
available bores. Hydraulic hoses are mounted in the plant on the left side in the
direction of travel.
Peg bolt
Compression strut
Lock nut
Bolt for lifting arm

Installation
Page 17 of 33
Fig. 14: Retaining bracket, front PTO shaft
2. Mount the PTO shaft as shown below. Mount the front holder as far in front as
possible (weld seam).
The position of the rear holder is adjusted on the vehicle at installation.
Fig. 15: Pre-installation –front PTO shaft
3. Hook the front PTO shaft into the mower hook-in element an the front power system
and check whether the bolts on the rear holder can be pegged on the rear holder. If
necessary, correct the position of the rear holder.
Retaining bracket, front PTO shaft
Hook-in point, mower suspension
Front holder

Installation
Page 18 of 33
Fig. 16: matev front PTO shaft in the mower hook-in element
4. Mount the provided universal joint shaft between the mid-mount PTO shaft of the
tractor and the front PTO shaft. Shorten the universal joint shaft if necessary.
Comply with the provided original operating instructions for the universal joint shaft.
4.2.6 Installation of the hose clamp holder
For operation with a material collection device, a hose clamp holder can be mounted on the vehicle
for the suction hose.
Fig. 17: Hose clamp holder, mounted

Installation
Page 19 of 33
Fig. 18: Holder for hose clamp
Fig. 19: Double hose clamp
Fig. 20: Single hose clamp
The holder is mounted on the right in the direction of travel. Use the fastening points that are
intended for the frontloader.

Installation
Page 20 of 33
Fig. 21: Hose clamp holder, mounting points
Mounting points