Mauldin 1560 User manual

Operation Manual
Model: 1560
Covers Serial Number Range:
848-S-56TCG9Y2*03848 through ______________________
Sold & Serviced By:

Contents
Safety............................................................................................................................1
Machine Decals............................................................................................................4
Operator Functions .....................................................................................................6
Starting tthe Paver.......................................................................................................8
Material Feed Controls................................................................................................10
Digital Display..............................................................................................................13
Screed Setup................................................................................................................16
Extension Bottom Setup.............................................................................................18
Machine Maintenance .................................................................................................21
Machine Troubleshooting...........................................................................................26
Maintenance Guide......................................................................................................29
Notes.............................................................................................................................31
Warranty .......................................................................................................................35

1
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to ________________
Page 1
Model: 1560 Paver
Safety
IMPORTANT SAFETY INFORMATION
Most accidents involving paver maintenance are caused by failure to observe basic safety
rules or precautions.
An accident can often be avoided by recognizing potentially hazardous situations before
an accident occurs.
Read and understand all safety precautions and warnings, before operating or performing
lubrication and maintenance on this paver.
WARNING: IMPROPER OPERATION, LUBRICATION OR MAINTENANCE OF THIS PAV-
ER CAN BE DANGEROUS AND COULD RESULT IN INJURY OR DEATH.
WARNING: DO NOT OPERATE THIS PAVER UNTIL YOU READ AND UNDERSTAND
THE INSTRUCTIONS IN THE OPERATION SECTION OF THIS MANUAL.
WARNING: DO NOT PERFORM ANY LUBRICATION AND MAINTENANCE ON THIS
PAVER UNTIL YOU READ AND UNDERSTAND THE INSTRUCTIONS IN THE MAINTE-
NANCE SECTION OF THIS MANUAL.
DANGER: RELEASE, RESTRAIN, OR OTHERWISE RENDER SAFE ALL POTENTIAL
HAZARDOUS STORED OR RESIDUAL ENERGY. IF A POSSIBILITY EXISTS FOR RE-
ACCUMULATION OF HAZARDOUS ENERGY, REGULARLY VERIFY DURING THE
SERVICE AND MAINTENANCE THAT SUCH ENERGY HAS NOT REACCUMULATED
TO HAZARDOUS LEVELS.

2
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to _____________
Page 2
Model: 1560 Paver
SERVICE WARNING
General
Operating personnel must perform service checks regularly to be sure systems are in
good operating condition. If abnormal conditions are detected, inform maintenance per-
sonnel immediately.
Check all systems for proper operation. Check chassis and all components for physical
damage and security of all fasteners and connectors.
Safety Identiers
Throughout this manual there are safety identiers. The same identiers are located on
safety decals on the machine. Each identier has their own meaning.
Indicates a hazardous condition that could result in serious
injury if not performed appropriately.
Indicates a hazardous condition that could result in serious
injury or death if not performed appropriately.
Indicates a hazardous condition that will result in serious
injury or death if not performed appropriately.
Safety Decals Denition
Danger fuel and or ammable uid is present. Do not smoke or
use any open ame.

3
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to ________________
Page 3
Model: 1560 Paver
Danger Crush Hazard. There are moving objects with sharp and
or hard edges. Failure to observe moving parts and keep clear can
and will result in serious injury.
Danger Stand Back. There are moving objects that could result in
harm, please stand back a safe distance to avoid harm. Failure to
keep back may result in serious injury or death.
Danger Keep Clear. There are moving objects that could result
in harm, please keep clear of the moving objects. Failure to keep
clear may result in serious injury or death.
Caution Moving Augers. Keep clear of the moving augers,
failure to do so may result in serious injury or death. Do not
stand on or near the augers at any time, even if the machine
is not running.
Danger High Voltage. This machine uses 250v to operation.
Avoid working on any electrical components while the engine
is on.

4
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to _____________
Page 4
Model: 1560 Paver
Safety Decal Location
Machine Decals

5
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to ________________
Page 5
Model: 1560 Paver

6
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to _____________
Page 6
Model: 1560 Paver
PAVER OPERATION SECTION
Machine Functions Explained
1. Hopper Open and Close. *If your machine is optioned with dual hopper control this toggle is just
the left hopper*
2. Hopper Open and Close (optional). *If your machine is optioned with dual hopper control this
toggle is the right hopper. If your machine does not have dual control this hole is empty.
3. Forward Hopper Lights On/o󰀨
4. Screed Vibrator On/o󰀨
5. Horn
6. Screed Lights On/O󰀨
7. Wash down pump On/o󰀨
8. Travel speed High or Low speed. Paving and Machine loading/unloading should
always be done in low speed range.
9. Beacon Lights. (Optional)
10. Engine Speed: this is to select a set RPM for idle or high RPM for work mode.
11. Engine RPM Adjustment: this increases or decreases the idle or work RPM a
small increment.
12. Screed Heat On/o󰀨. This turns the screed heat on or o󰀨. The desired tempera-
ture is set in the digital display. See Screed Heating Section.
13. Conveyor Reverse. This reverses the conveyor direction to return material to the
hopper.
14. Accessory. This is for extra options.
15. Left Drive Lever
16. Right Drive Lever
Operator Functions

7
Calder Brothers Corp
V1.0
Serial Number Range:
848-S-56TCG9Y2*03848 to ________________
Page 7
Model: 1560 Paver
17. Left Auger Direction In/Out
18. Left Conveyor Feed AUTO/Manual
19. Right Conveyor Feed AUTO/Manual
20. Right Auger Direction In/Out
21. Auger Control AUTO/Manual. Auto uses the sonic sensors to determine when to
turn on the feed system (augers and conveyors). The feed system will turn o󰀨 once
it reaches the desired head of material.
22. Screed Lever Up/Down. Push the Lever forward to raise the screed, pull the lever
down to lower the screed. To oat the screed pull the lever down passed the detent,