Maxeon Sunpower Setup guide

SunPower Drive

Wall Mounted EV Charger

Safety and Installation Instructions

Available Languages:

English

German

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Specications included in this document are subject to change without notice

SunPower

Drive

Wall mounted

EV Charger

Safety & Installation Instructions

549549 Revision A

Published October 2023

This document is valid for installing the SunPower Drive wall mounted EV Charger including:

• DRIVE-EVSE-1-AC-P7-L1-T5-MR-INT

• DRIVE-EVSE-1-AC-P22-L3-T5-R-INT

• DRIVE-EVSE-1-AC-P22-L3-2SS-R-INT

This document describes the mounting, installation, commissioning, conguration, operation,

troubleshooting and decommissioning of the products, as well as the operation of the

product user interface. The enclosed documentation is an integral part of this product. Keep

the documentation in a convenient place for future reference and comply with all provided

instructions.

Illustrations in this document are reduced to the essential information and may deviate from

the real product.

For the latest version please refer to

www.sunpower.maxeon.com/int/InstallGuideDrive

Contents are subject to change without notice.

Maxeon Solar Technologies, Ltd.

sunpower.maxeon.com

Specications included in this document are subject to change without notice 2

1.0 Copyright, Trademarks, and Disclaimer 4

1.1. Copyright 4

1.2. Trademarks 4

1.3. Disclaimer 4

2.0 Safety and Usage Instructions 5

2.1. General safety 5

2.2. Disposal 5

2.3. Summary of safety symbols on the equipment 6

3.0 Technical Parameters 7

3.1. Product Model 7

3.2. Technical Specications 7

3.3. Warranty, Services, Certications and Compliance 8

4.0 Product Overview 9

4.1. Appearance Overview 9

4.2. Storage of charging cable and connector 9

4.3. LED status Indicators 10

5.0 Installation 11

5.1. Preparation for installation 11

5.1.1. Installation tools 11

5.1.2. Supply 12

5.2. Unpacking list 13

5.3. Wall mounting 14

5.4. Post-installation inspection 19

5.4.1. Inspection 19

6.0 Commissioning 20

6.1. Safety instructions before commissioning 20

6.2. Connectivity settings 21

6.2.1. Network Priority Settings 22

6.2.2. Peak Controller 22

6.2.3. 4G conguration 23

6.2.4. Ethernet conguration 23

6.2.5. Wi-Fi conguration 24

6.3. Download and Install the SunPower One App 25

6.4. Activate SunPower Drive in the SunPower One App 25

Specications included in this document are subject to change without notice 3

6.5. Instruct the End User to activate their SunPower One account 26

6.6. Installer access to Monitoring Platform 26

7.0 Maintenance 27

7.1. Routine Maintenance 27

8.0 Troubleshooting 28

8.1. The Charging station cannot be powered ON 28

8.2. The Charging station is connected to the vehicle but charging

doesn’t get recognized by the EV 28

8.3. Input Overvoltage is observed 29

8.4. Not fully charged, report that the battery is full or the

connection is unsuccessful 29

9.0 Customer Support 29

10.0 Appendix Peak Controller 30

10.1. Peak Controller 30

10.2. Specied Use 30

10.3. Description 31

10.4. Installation 32

Specications included in this document are subject to change without notice 4

1.0 Copyright, Trademarks, and Disclaimer

1.1. Copyright

utilization and communication of the content are not permitted, unless authorized in writing. All

rights, including rights created by patent grant or registration of a utility model or a design, are

reserved.

1.2. Trademarks

SUNPOWER, SUNPOWER DRIVE, and SUNPOWER RESERVE are registered trademarks in

different jurisdictions. Visit https://corp.maxeon.com/trademarks for more information.

1.3. Disclaimer

• This document has been subject to rigorous technical review before being published. It

will subsequently be revised at regular intervals. Any modications or amendments will be

included in the future. Content of this document is compiled for information purposes only.

• Although Maxeon has put its best efforts to keep the document as precise and up-to-date,

Maxeon shall not assume any liability for defects and damages which may result from the

usage of information contained herein.

• In no event will Maxeon be liable for direct, indirect, special, or consequential damages

(incl. loss of prots) resulting from any errors or omissions in this manual. All obligations of

Maxeon are stated in the relevant contractual agreements. Maxeon reserves the right to

revise this document from time to time.

• Any deviation to the products including, but not limited to, customer-specic modications

(like placing stickers, SIM cards or the usage of different colors), hereafter referred to as

’Customization’, can alter the nal product’s user experience, appearance, quality and / or

lifespan.

• Maxeon is not liable for any damage to or caused by the product Customization.

• Contact your dealer for more information on Customization versus the Standard product.

Specications included in this document are subject to change without notice 5

2.0 Safety and Usage Instructions

2.1. General safety

SunPower Drive equipment is intended exclusively for charging Electric Vehicles (EV). To ensure

proper usage of the charging station (hereinafter can be referred to as Electric Vehicle Supply

Equipment / EVSE or the Charger), the instructions in this manual must always be complied

with. Installation, Commissioning, Maintenance and Replacement of this equipment shall only

be performed by a qualied electrician.

This device must not be repaired.

All applicable local, regional and national regulations must be complied with during the

installation, use, maintenance and replacement of this device.

SunPower cannot be held responsible in the event of non-compliance with the instructions in

this document and in the documents to which it refers.

The service instruction must be observed throughout the lifetime of this device.

Operation of this product is prohibited in the following situations:

• In the vicinity of explosives or highly ammable substances

• If the product is in close proximity to water sources

• If the product as a whole or individual components of the product are visibly damaged

• Risks on operation by children or individuals not properly assessed associated with using

this product

2.2. Disposal

In accordance with the European Directive 2002/96/EC, Waste Electrical and Electronic

Equipment (WEEE) and its implementation in national law, the electrical devices

including charge points which are used must be collected separately and recycled in an

environmentally responsible manner. We recommend that you return your used device

to your dealer or obtain information regarding a local, authorised collection and disposal

system. Failure to comply with this EU Directive may result in a negative impact on the

environment.

Specications included in this document are subject to change without notice 6

Waste disposal, which indicates electrical and electronic waste.

This symbol is located on the product, in the instruction manual or

on the packaging, indicating that the electrical and electronic

equipment and its materials can be reused based on their markings.

By reusing old equipment materials and other

forms of reuse, you can make a signicant

2.3. Summary of safety symbols on the equipment

“Electric hazard”, which indicates danger.

Failure to pay attention to the procedures, practices or improper

implementation may cause injuries or death. Only after the conditions

referred to are fully understood and fullled, can the operation

accompanied by the “Electric hazard” symbol be performed.

CAUTION

HAZARD

Attention: Extensive safety information is available in the relevant sections of this document.

The safety instructions are intended to ensure proper practical usage. If these safety

regulations and instructions are not complied with, the user may expose herself / himself to the

risk of electric shock, re and / or severe injuries.

“Caution”, which indicates a hazard.

Failure to pay attention to the procedures, practices or improper

implementation may cause product damage. Only after the conditions

referred to are fully understood and fullled, can the operation

accompanied by the “Caution” symbol be performed.

TIP

TIP provides information for the optimal installation and operation of the

product.

Specications included in this document are subject to change without notice 7

3.0 Technical Parameters

Suitable for all vehicles complying with IEC 62196-2.

3.1. Product Model

Power Model No. Connector Remarks

7.4 kW

Single Phase

DRIVE-EVSE-1-AC-

P7-L1-T5-MR-INT Type 2 Tethered, 5m Emergency stop button;

MID meter

22 kW

Three Phase

DRIVE-EVSE-1-AC-

P22-L3-T5-R-INT Type 2 Tethered, 5m Emergency stop button

22 kW

Three Phase

DRIVE-EVSE-1-AC-

P22-L3-2SS-R-INT Type 2 Shutter Socket Emergency stop button

3.2. Technical Specications

Technical Specications

Electrical 7.4 kW | 1P 22 kW | 1P/3P Cable 22 kW | 1P/3P

Socket

Nominal Charging

Power 7.4 kW 7.4 kW / 11 kW / 22 kW

Nominal Charging

Voltage 230 VAC ±10% 230 / 400 VAC ±10%

Nominal Frequency /

Range 50 / 60 Hz 50 / 60 Hz

Rated Output Current 32 A 32 A

Interconnection Single Phase Single / Three Phase

Grid type TN-S, TN-C, TN-C-S,

TT TN-S, TN-C, TN-C-S, TT

Metering MID-certied energy

meter Onboard

Mechanical

Weight Approx. 5.4 kg Approx. 7.5 kg Approx. 5.4 kg

Dimensions (HxWxD) 409 x 282 x 148 mm

Charging Outlet 5 m tethered cable with

Type 2 connector (IEC 62196-2)

Shutter Socket

(IEC 62196-2)

Charging Protocol Mode 3 (IEC 61851-1)

Enclosure IP Rating IP 55 IP 54

Specications included in this document are subject to change without notice 8

Technical Specications

Enclosure Impact

Rating IK 10

Mounting Wall Mounting

Communication Ethernet / LAN, 4G, Wi-Fi, OCPP 1.6J

Status indication LED Indicator

Environmental

Operating Temperature -30°C to 50°C

Humidity 5% to 95%

Altitude ≤2000m above sea level

Additional

Protection

Overcurrent, Overvoltage, Undervoltage, Residual current

(Type A 30 mA AC + 6 mA DC), Over temperature, Ground fault,

Integrated surge protection

Optional accessories

Peak Controller

(Dynamic load balancing kit, please refer to Appendix for

more information)

3.3. Warranty, Services, Certications and Compliance

Warranties 3-year product warranty

Monitoring & Services

SunPower One platform access with companion app for com-

missioning, warranty registration

Mobility services provided through partnership with ev.energy

Certications &

Compliance IEC 61851-1, IEC 61851-21-2, LVD 2014/35/EU, RED 2014/53/EU, CE

Specications included in this document are subject to change without notice 9

4.0 Product Overview

4.1. Appearance Overview

A Cable winding trough

B Emergency stop button

C Charging connector unlock button

DRFID card reader

ELED Status Indicator

FCharging connector

G Charge Point ID (CPID) QR Code

4.2. Storage of charging cable and connector

When the charging station is not used, the charging cable should be rolled up and put back into

the cable winding through in position [A], and the charging connector should be inserted into

the designated position [F] for safe storage.

Figure 1 Product appearance overview

Specications included in this document are subject to change without notice 10

4.3. LED status Indicators

SunPower Drive is equipped with a color LED to visualize the working status of the charging

station.

Lighting effects Meanings Subsequent operation

Green indicator

is always on.

The charging station is

in standby state without

failure.

Correctly connect the charging

connector to the vehicle.

Blue indicator is

always on.

The charging connector is

connected.

Start charging through the

ev.energy app

Blue indicator is

ashing quickly.

RFID card authentication

(when activated in the

ev.energy app settings)

Wait for authentication to

complete

Blue indicator

is pulsing /

breathing.

Charging is in progress

The vehicle is in a charging

state (when smart charging is

enabled in the ev.energy app

settings, charging is managed

automatically and vehicle will be

charged according to charging

schedule)

Blue indicator is

ashing slowly. Suspended charging

Check the vehicle screen for

failure: If any failure is found,

disconnect the charger & check if

the charging capacity has been

limited by the grid or ev.energy;

if the failure is still displayed,

please consult the vehicle dealer;

If not, the grid side has limited the

charging capacity.

Continuous red

indicator

Failure or E-Stop is

activated.

Remove the faults according to

the troubleshooting measures in

the “Troubleshooting” section; if

the problem cannot be solved,

please contact your dealer or

service provider.

Specications included in this document are subject to change without notice 11

5.0 Installation

5.1. Preparation for installation

5.1.1. Installation tools

No. Type Name Purpose Picture

1Cable processing Electrician knife Stripping of insulating

layers

2Cable processing Wire stripping

pliers

Stripping of insulating

layers

3Cable processing Crimping pliers Crimping of pin

terminals

4Cable processing Crimping pliers Crimping of ring

terminals

5Network cable

processing

RJ45 Network

crimping pliers

Crimping the RJ45

connector

6Tool for

installation Percussion drill Drilling

7Tool for

installation

Combination

wrench (full set)

Installing and

removing nuts

8Tool for

installation Screwdriver (PH2) Installing and

removing screws

9Tool for

installation Screwdriver (SL2) Installing and

removing screws

10 Tool for

installation

Torx screwdriver

(full set)

Installing and

removing screws

11 Tool for

installation

Electric torque

screwdriver (with

full set of PH

screw bit, Torx

screw bit and SL

screw bit)

Installing and

removing screws

12 Tool for

installation Hammer Knocking

13 Measuring

instrument Spirit level Measurement of

levelness

14 Measuring

instrument Tape measure Distance

measurement

15 Marking tools Pencil Marking

Notice: The above tools shall be selected based on the actual situations on site.

Specications included in this document are subject to change without notice 12

5.1.2. Supply

1. The 7.4 kW AC charging station needs AC single-phase power supply, and its input electrical

requirements are shown as follows:

a. AC working voltage: 230 Vac ±10%

b. AC working frequency: 50 Hz / 60 Hz

2. The 22 kW AC charging station needs AC three-phase power supply, and its input electrical

requirements are shown as follows:

a. AC working voltage: 400 Vac ±10%

b. AC working frequency: 50 Hz / 60 Hz

3. It is recommended to install a miniature circuit breaker (MCB) in the upstream of the char-

ging station and Type A RCD is suggested. Please make sure to meet local requirements

and safety regulations. The recommended specications of the MCB are as follows:

Power Series Rated voltage Rated current Tripping

characteristics RCD

7.4 W 1P+N 230 V 40 A C 30 mA

22 kW 3P+N 400 V 40 A C 30 mA

4. List of cables

Cable name Model Remark

Power cable 7.4 kW: 5*6 mm2 copper core cable

22 kW: 5*6 mm2 copper core cable Flexible charging cable

Network cable

(optional) CAT5/CAT6 Used when Ethernet or Modbus

TCP/IP communication is required

Attention: The installation of the Electric Vehicle Supply Equipment (EVSE) must comply with

the standards and regulations of the respective region or country. The data provided are based

on the operating conditions of the charging site, under the assumption that all conditions are

met. The parameters provided are a recommendation only.

Specications included in this document are subject to change without notice 13

5.2. Unpacking list

No. Device Qty.

1 SunPower Drive Charging station 1

2Rear cover & Inlet seal assembly

Rear cover 1

Sealing joint strip 1

Cable inlet rubber plug 1

3Plastic cable clamp 1

4Mounting template with Quick Install Guide 1

5 4-6mm² RV5-4 Ring terminals 3

6 6mm² E6012 Cable Ferrules 3

7Mounting accessory

Mounting bracket 1

M6 x 50mm self-tapping screw (1 spare) 5

8mm x 60mm plastic expansion tube / wall anchor plug (1 spare) 5

M6 x 12mm torx screw (1 spare) 3

M4 x 12mm cross combination screw (1 spare) 9

8 M4 x 13.9mm screw-clamp (1 spare) 6

9 SunPower RFID authentication cards 2

10 QC Certicate 1

11 Earth terminal 1

12 Incoming protection sleeve 1

Specications included in this document are subject to change without notice 14

5.3. Wall mounting

The general assembly drawing of wall mounting as shown in Figure 2.

Figure 2 General assembly drawing of wall mounting

SunPower Drive charging station

Cable inlet rubber plug

Sealing joint strip

Rear cover

Mounting bracket

Plastic cable clamp

8mm x 60mm plastic expansion

tube / wall anchor plug

M6*50 self-tapping screw

M4*12 cross combination screw

M6*12 Torx screw

M4*12 cross combination screw

11 6

Specications included in this document are subject to change without notice 15

Installation steps:

Note: The power supply needs to be turned off during wiring / installation

1. Wiring

Because the wiring position of this product is on the back, the wiring must be comple-

ted before xing the charging station on the wall. First install the sealing strip, as shown

in Figure 3.

Take out the cable inlet rubber plug from the spare parts package, the sealing points of

network cable shall be cut before use if network cable need to be connected, as shown

in Figure 4.

Figure 3 Installing sealing strip Figure 4 Cutting cable inlet rubber plug

3Route the power cable through the sealing rubber plug. If network cable needs to be

connected, please route them through it, as shown in Figure 5

Figure 5 Route cable through the cable inlet rubber plug

Network cable CAT5/CAT6

(if Ethernet communication is needed)

Power cable 5x 2.5mm2- outer diameter 13 - 18mm

Specications included in this document are subject to change without notice 16

Control the cable inlet length and stripping length according to the requirements in

Figure 6. The power cable is a exible cable, which needs to be crimped with a ring

terminal. CAT5 or CAT6 cable can be used as network cable, and the network cable is

crimped with the network cable connector.

Figure 6 Cable inlet length (Unit: mm)

5The power cable needs to be crimped with the ring terminal. The crimping process is

shown in Figure 7.

Figure 7 Ring terminal crimping

Install the cable inlet rubber plug and complete wiring operation, as shown in Figure

8. Complete power cable wiring, then connect the network cable if necessary. External

grounding is not required.

Figure 8 Wiring diagram

150

100

110

7.4kW 22kW

Network cable Network cablePower cable Power cable

7.4kW 22kW

Step 1 Step 2 Step 3 Step 4

Specications included in this document are subject to change without notice 17

If the solid cable is used as power cable, remove the original screws on the terminal

block and install the screw-clamp to connect the power cable, shown as Figure 9. Solid

cable doesn’t require crimping ring terminals

Figure 9 Installing screw-clamp

8 Fix the cables by the plastic cable clamp, as shown in Figure 10

Figure 10 Plastic cable clamp

9After completing the wiring, insert the SIM card, as shown in Figure 11

10 Close the rear cover, as shown in Figure 12.

Figure 11 Inserting the SIM card Figure 12 Closing the rear cover

PH2

Specications included in this document are subject to change without notice 18

1. Conrm the installation position. A distance of 1-1.3m between the top of charging stati-

on and the ground is recommended. Conrm the levelness of template with a level. Then

mark the drill holes with a pencil, as shown in Figure 13. A maintenance distance or at least

200mm is recommended on each side of the charger, as shown in Figure 13

Figure 13 Marking drill holes

2. Drill holes at the marked position with a Ø8 drill. The effective length of drill is not less than

80mm, and the drilling depth is 60mm, as shown in Figure 14.

3. Insert Ф8*60 plastic expansion tubes into the four mounting holes and x the mounting

bracket to the two mounting holes below and two M6*50 self-tapping screws, as shown in

Figure 15; conrm the levelness with a spirit level ruler after xing the mounting bracket.

Figure 14 Drilling holes on the wall Figure 15 Fixing mounting bracket

4. Install M6*50 self-tapping screws in the two holes on the top. The protruding length of

screw from the wall is 7mm. Then hang the charging station on the two self-tapping screws

through the two concave buckles on the back, as shown in Figure 16.

5. Fix the bottom of charging station on the mounting bracket by using two M6*12 screws, as

shown in Figure 17, Then check the levelness of charging station with a level.

Figure 16 Hanging charging station Figure 17 Fixing bottom of charging station

126

303.5

Max 1236mm

from the ground

Max 1.3m

4x 8mm

diameter holes

4x 8mm

diameter

holes

Screw head protrudes 7mm

PH3

200 200

Specications included in this document are subject to change without notice 19

5.4. Post-installation inspection

5.4.1. Inspection

1. Check that the base is secure and sealed.

2. Check that the internal components of the equipment are securely fastened.

3. Check that the electrical connections and wiring are correct and complete, that the connec-

tions are secure, and that the grounding is reliable.

4. Check that the degree of protection of the equipment meets the requirements, especially at

the cable entry at the bottom of the charger.

5. View appearance, marking, integrity, cleanliness.

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