Maximum 058-9367-8 User manual

INSTRUCTION
MANUAL
Model no.
IMPORTANT:
Please read this manual carefully before
using this product, and save it for reference.
Air-Powered Right Angle Die Grinder
058-9367-8

TECHNICAL SPECIFICATIONS
SAFETY GUIDELINES
KEY PARTS DIAGRAM
TECHNICAL INFORMATION
OPERATING INSTRUCTIONS
MAINTENANCE
TROUBLESHOOTING
EXPLODED VIEW
PARTS LIST
WARRANTY
TABLE OF CONTENTS
NOTE: If any parts are missing or damaged, or if you
have any questions, please call our toll-free helpline at
1-888-670-6682.
SAVE THESE INSTRUCTIONS
This manual contains important safety and oper-
ating instructions. Read all instructions and follow
them with use of this product.
4
5
10
11
14
16
18
20
21
22
TM

54
model no. 058-9367-8 | contact us 1-888-670-6682
NOTE: The word “Note” is used to inform the reader of
something he/she needs to know about the tool.
COLLET
SPEED (NO LOAD)
WORKING PRESSURE
CFM REQUIREMENT
AIR INLET
WEIGHT
AIR HOSE REQUIED
1/4" (6.4 mm)
20,000 RPM
90 PSI
2.2 @ 90 PSI
1/4"-18 NPT
1 lb 3 oz (0.53 kg)
3/8” (9.5mm)
CFM: Cubic Feet per Minute (the volumetric flow rate of air corrected to
standardized conditions of temperature and pressure).
NPT: National Pipe Thread.
TECHNICAL SPECIFICATIONS This manual contains information that relates to PROTECTING PERSONAL
SAFETY and PREVENTING EQUIPMENT PROBLEMS. It is very important
to read this manual carefully and understand it thoroughly before using
the product. The symbols listed below are used to indicate this
information.
These precautions are intended for the personal safety of the user and
others working with the user.
Please take time to read and understand them.
DANGER!
WARNING!
CAUTION!
PERSONAL SAFETY
Potential hazard that will result in serious
injury or loss of life.
Potential hazard that could result in
serious injury or loss of life.
Potential hazard that may result in
moderate injury or damage to equipment.
TM

76
•Do not use oxygen or any other combustible or bottled gas to
power air-powered tools. Failure to observe this warning
can cause explosion and serious personal injury or
death. Use only compressed air to power
air-powered tools. Use a minimum of 25' (7.6 m) of
hose to connect the tool to the compressor. Failure
to comply will result in serious injury or loss of life.
• Risk of bursting. Make sure the regulator is adjusted so
that the compressor outlet pressure is set lower
than the maximum operating pressure of the tool.
Before starting the compressor, pull the ring on the
safety valve to make sure the valve moves freely.
Drain water from tank after each use. Do not weld
or repair tank. Relieve all pressure in the hose
before removing or attaching accessories.
• Risk of electric shock. Do not expose a compressor to rain.
Store it indoors. Disconnect the compressor from the power
source before servicing. Compressor must be grounded. Do
not use grounding adaptors.
Risk of personal injury. Do not direct compressed air from the
air hose toward the user or other persons.
Risk of inhalation. Never directly inhale the air produced by the
compressor.
Risk of bursting: Do not adjust the pressure switch or safety
valve for any reason. They have been preset at the factory for
this compressor’s maximum pressure. Tampering with the
pressure switch or the safety valve may cause personal injury
or property damage.
Risk of burns. The pump and the manifold generate high
temperatures. In order to avoid burns or other injuries, do not
touch the pump, the manifold, or the transfer tube while the
compressor is running. Allow the parts to cool down before
handling or servicing. Keep children away from the
compressor at all times.
WARNING!
Potential hazard that could result in serious injury or
loss of life.
• Do not allow unskilled or untrained individuals to operate an
Air-powered Right Angle Die Grinder or any other
air-powered tool.
• Always ensure that the workpiece is firmly secured leaving
both hands free to control the tool.
• Always keep your air tool clean and lubricated. Daily
lubrication is essential to avoid internal corrosion and
possible failure.
• Do not overload the tool. Allow the tool to operate at its
optimum speed for maximum efficiency. Excessive overload
can cause the tool casing to split, and may also lead to
excessive wear on moving parts and possible failure.
• Use only the lightweight coil hoses for connecting the tool to
the compressor coupling. Do not fit quick-change couplings
onto the tool, as the vibration can lead to damage or failure
of the coupling.
• Always ensure that the tool has stopped before connecting it
to the air supply.
• Keep children away from the work area. Do not allow
children to handle power tools.
• Do not use a tool that is leaking air, that has missing or
damaged parts, or that requires repairs. Verify that all
screws are securely tightened.
• Never attempt to override tool safety features.
DANGER!
Potential hazard that will result in serious injury or
loss of life.
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98
CAUTION!
Potential hazard that may result in injury or damage to
equipment.
NOTE: Recycle unwanted materials rather than disposing of
them as waste. Sort the tools, hoses, and package in specific
categories and take to the local recycling centre, or dispose
of them in an environmentally safe way.
CAUTION!
Potential hazard that may result in moderate injury or
damage to equipment.
• Do not wear watches, rings, bracelets, or loose clothing when using
any air tool.
• Keep proper footing at all times in order to ensure correct balance.
• For optimal safety and tool performance, inspect the tool daily in
order to ensure free movement of the trigger, safety mechanisms, and
springs.
• Keep the work area clean. A cluttered or dirty workbench may lead to
an accident. Floor should be kept clear.
• This tool is not a toy. Use it with caution.
• Handling and storage of oil: Use with adequate ventilation. Avoid
contact of oil with eyes, skin and clothing. Avoid breathing spray or
mist. Store in a tightly closed container in a cool, dry, well-ventilated
area free from incompatible substances.
• Do not use the tool near or below freezing temperatures, as doing
so may cause tool failure.
• Do not store the tool in a freezing environment to prevent ice
formation on the operating valves of the tool, as doing may cause
tool failure.
Disconnect the tool from the air supply and turn off
the compressor before changing accessories, before
servicing any type of tools, when the tool is not in
use, when it is being handed to another person, and
when it is left unattended. Failure to comply may
result in injury or damage to equipment.
Use safety goggles and ear protection:
Wear safety glasses with side shields when
operating the tool/compressor and verify that
others in the work area are also wearing safety
glasses. Safety glasses must provide
protection from flying particles from the front
and the sides. Air-powered tools are loud and the
sound can cause hearing damage. Always wear
ear protection to help prevent hearing damage
and loss. Failure to comply may result in
moderate injury.
• Always ensure that accessories are rated/designed for use with the
tool.
• Ensure that accessories are correctly and securely fastened before
connecting the tool to an air supply. Failure to comply could result in
serious injury or loss of life.
• Locate the compressor in a well-ventilated area for cooling, at a
minimum of 12" (31 cm) away from the nearest wall.
• Protect the air hose and the power cord from damage and puncture.
Inspect them for weak or worn spots every week, and replace them if
necessary.
• Always wear hearing protection when using the air compressor.
Failure to do so may result in hearing loss.
• Do not carry the compressor while it is running.
• Do not operate the compressor if it is not in a stable position.
• Do not operate the compressor on a rooftop or in an elevated
position that could allow the unit to fall or be tipped over.
• Always replace a damaged gauge before operating the unit again.
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1110
No.
1
2
Air inlet plug
Trigger
No.
3
4Chuck screw
This MAXIMUM® Air-powered Right Angle Die Grinder is provided with an
automatic in-line filter-regulator-lubricator for increased tool life and for
maintaining the tool in sustained operation mode.The Air-powered Right
Angle Die Grinder has a durable, lightweight composite housing that helps
in reducing vibration. The grinder is provided with a safety lock. The in-line
lubricator has to be regularly checked and filled with pneumatic tool oil.
The in-line lubricator has to be adjusted properly by placing a sheet of
paper next to the exhaust ports and holding the throttle opened for about
30 seconds. The lubricator is properly set when a light stain of oil is formed
on the paper. Excessive amounts of oil should be avoided. The tool is ideal
for light welding, grinding, porting, and polishing applications.
In the event of storage of the tool for an extended period of time
(overnight, weekend, etc.), generous amount of lubrication must be
provided. The tool should be run for approximately 30 seconds to ensure
that oil has been uniformly distributed throughout the tool. The tool should
be stored in a clean and dry environment.
General use
Compatible compressors
GUIDELINES FOR PROPER USE AND OPERATION
Be sure to use a proper air compressor with MAXIMUM®air-powered tools.
The compressor should be able to supply a minimal air delivery of 2.2 CFM
@ 90 PSI to ensure the compressor can run continuously with the MAXIMUM®
Air-powered Right Angle Die Grinder.
Air Compressor
Size and Power 2 HP 2 1/2 HP 3+ HP
6 Gallons
8-11 Gallons
15+ Gallons
Light duty and
intermittent use
Light duty and
intermittent use
Medium duty and
intermittent use
Light duty and
intermittent use
Medium duty and
intermittent use
Heavy duty and
continuous use
Medium duty and
intermittent use
Heavy duty and
continuous use
Heavy duty and
continuous use
Safety lock
Description Description
3
4
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MAXIMUM
®
Air-powered Right
1312
WARNING!
Potential hazard that could result in serious injury or
loss of life.
DescriptionNo.
1
2
3
4
No.
5
6
7
Filter
Cut-off valve
Air compressor
Air system
• Always use clean, dry, regulated, compressed air at the recommended
pressure (see section “Technical Specifications”).
1
2
35
4
6
7
Lubricator
Regulator 0-123 PSI (0 -8.5 bar)
Description
•
•
•
•
•
•
Maintain the air pressure at 90 PSI and air flow according to the
recommended specifications. Do not exceed the maximum or minimum
pressures. Operating the tool at inappropriate pressure (too low or too
high) will cause excessive noise or rapid wear of tool.
Increase line pressure to compensate for unusually long air hoses. The
minimum hose diameter must be 1/4" ID and the fittings used must have
same dimensions.
Ensure that air valve is in “off” position before connection to the air
supply.
Clean the filter and the air inlet on a weekly basis.
Clean the compressor tank daily as water in the air supply line can
damage the angle die grinder.
Verify that all connections in the air supply system are sealed in order to
prevent air leakage.
AIR TOOLS
Read this Instruction Manual carefully before using the tool.
• Read and follow all the safety instructions at the beginning of this manual.
Inspect the Air-powered Right Angle Die Grinder prior to each use in
order to:
– Ensure that the proper power source is being used.
– Verify that the tool is in proper working order.
• Do not use the tool if it is not in proper working order.
• Do not use oxygen, CO2 (carbon dioxide), or any other combustible or
bottled gas to power this tool.
• Do not use this tool in the presence of any flammable liquids or gases.
Failure to comply could result in serious injury or loss of life.
Angle Die Grinder
Air hose
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1514
3. Plug in compressor, turn it on to set the
pressure regulator to 90 PSI, attach one end
of the air hose to the compressor and the other
end of the air hose (1) to the tool (2). Use
plumber’s tape to avoid air leak (see section
“Technical Specifications”) (Fig. C).
• Hold the tool firmly with both hands. Always point
abrasive material away from you while operating the
tool. Failure to comply could result in serious injury
or loss of life.
WARNING!
Potential hazard that could result in serious injury or
loss of life.
DANGER!
Potential hazard that will result in serious injury or
loss of life.
• Do not use grinding accessories other than those
that are specifically designed for use with an Air-
powered Right Angle Die Grinder. Failure to
comply will result in serious injury or loss of life.
2. Use the two wrenches (1) to loosen the
collet (2). Insert a suitable grinding
accessory into collet, and firmly retighten
the collet to lock the grinding accessory in
place using the wrenches (Fig. B).
4. With a firm grip on the tool, lightly press
the trigger (1) and apply accessory to
workpiece, slowly and steadily moving tool
until achieving desired finish on the
workpiece (Fig. D).
1. Disconnect the tool (1) from the air hose
(2) (Fig. A).
LOADING AND OPERATION
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Fig. A
Fig. D
Fig. C
Fig. B
TM

1716
DANGER!
Potential hazard that will result in serious injury or
loss of life.
• Disconnect the tool from the air compressor before
performing maintenance/service, adjusting, and
when it is not in use.
• Repairs must be performed by a qualified service
technician only. Failure to comply will lead to serious
injury or loss of life.
• Lubrication: If the Air-powered Right Angle
Die Grinder and compressor are not equipped
with an in-line lubrication system, place up
to 6 drops of pneumatic tool oil into the air
inlet before each work day or after every 2
hours of continuous use, depending on the
characteristics of the workpiece used.
• Clean the Air-powered Right Angle Die Grinder after use.
• Check the air supply for power loss or erratic action due to the following
reasons:
– excessive drain, moisture, or restriction on the air pipe.
– improper size or type of hose connectors.
• Check whether there are grit or gum deposits in the grinder, flush the
grinder with gum solvent oil or an equal mixture of SAE No 10 oil and
paraffin, and allow tool to dry before use.
• Disconnect the tool from the air supply, clean the tool, and store the tool
in a safe, dry, childproof location.
Worn or broken
parts X X
Replace worn or
broken parts X
Lubrication See below Pneumatic X
MAINTENANCE
REQUIRED DESCRIPTION
TOOLS OR
MATERIALS
REQUIRED
MAXIMUM SERVICE INTERVAL
Each use or
every 2 hrs Monthly As needed
In-depth inspection
tool oil
NOTE: When temperatures are below freezing, maintain
the tool in a warm condition using any safe,convenient
method.
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1918
DANGER!
Potential hazard that will result in serious injury
or loss of life.
• If any of the following symptoms appear while the
tool is in use, turn it off and disconnect it from the
air supply immediately. Failure to comply will lead
to serious injury or loss of life.
• Disconnect the tool from the air supply before
making any adjustments.
• Repairs must be performed by a qualified service
technician only.
Troubleshooting
The following chart lists common issues and solutions. Please read it
carefully and follow all instructions closely.
Tool runs at
normal speed
but loses
control under
load.
1. Worn or damaged
motor parts.
2. Cam clutch is worn or
stuck due to
insufficient
lubrication.
PROBLEM POSSIBLE CAUSES SOLUTIONS
1. Lubricate clutch housing.
2. Check for excess clutch oil as the
clutch requires only fifty percent of
oil fill. Overfilling can cause dragging
of high speed parts.
Grease Lubrication: Heat usually
indicates an insufficient amount of
grease. Severe operating conditions
may require frequent lubrication.
NOTE: For further repair information, please
call 1-888-670-6682.
PROBLEM POSSIBLE CAUSES SOLUTIONS
Tool runs
slowly and air
flows slightly
from exhaust.
1. Motor parts are
jammed.
2. Power regulator is in
closed position.
3. Air flow is blocked due
to dirt.
1. Check filter and air inlet for blockage.
2. Pour pneumatic tool oil into air inlet
as per instructions.
3. Operate the tool in forward and/or
reverse rotations within short
duration.
Repeat the above steps as per
requirements. If this fails, return the
tool to the service centre.
Tool is not
running.
Air flows
freely from
exhaust.
Motor vanes are stuck
due to material build up.
1. Pour pneumatic tool oil into air inlet.
2. Operate the tool in forward and/or
reverse rotations within short
duration, wherever applicable.
3. Tap motor housing gently with
plastic mallet.
4. Disconnect the air supply. Operate
the motor manually by rotating drive
shank, wherever applicable.
5. If tool remains jammed, return to
service centre.
Tool does
not shut off.
O-rings or throttle valve
are dislodged from valve
seat.
1. Replace O-rings or return to
service centre.
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2120
No. Qty No. Qty
If any parts are missing or damaged, or if you have any questions, please
call 1-888-670-6682.
Description Description
PARTS LIST
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
Housing
Pin seat
Trigger
Trigger pin
Torsion spring
Trigger ring
Pin 3 x 18
Pin 3 x 24
O-ring 3.3 x 1.5
O-ring 4 x 2
Pin
Compressed spring
Adjusting knob
O-ring 7 x 2
O-ring 11 x 2
Screw cap
Housing sleeve
Air inlet
Bearing 625zz
Back cover
Pin 2 x 6
Rotor
Rotor blade
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
Cylinder
Rotor sleeve
Front cover
Bearing 608zz
Gear wheel
Clamp nut
Hex nut
Elbow assembly
Oil valve
Ball bearing R4
Gear wheel
Fixed screw sleeve
Axis of rotation
Semicircular key
Collet
Collet nut
O-ring 2.4 x 1.8
Logo
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
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2322
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This MAXIMUM product is guaranteed for a period of 5 years
from the date of original retail purchase against defects in
workmanship and materials only and is subject to the following
components:
a) Component A: The carrying case is guaranteed for a period of
1-year from the date of original retail purchase against defects in
workmanship and materials.
These warranties are subject to the following conditions and
limitations:
Subject to the conditions and limitations described below, this product,
if returned to us with proof of purchase within the stated warranty
period and if covered under this warranty, will be repaired or replaced
(with the same model, or one of equal value or specification), at the sole
discretion of the Maximum Canada authorised repair centre (“Service
Provider”). We will bear the cost of any repair or replacement and any
costs of labour relating thereto.
A bill of sale verifying the purchase and purchase date must be provided;
Defects in workmanship and material to be assessed and determined by
the Service Provider;
This warranty will not apply to any product or part thereof which is worn
or broken or which has become inoperative due to abuse, misuse,
accidental damage, neglect or lack of proper installation, operation or
maintenance (as outlined in the applicable owner’s manual or operating
instructions);
This warranty does not apply to normal wear and tear or to expendable
parts or accessories (including drill bits and saw blades) that may be
supplied with the product that by their nature have a limited life span
and are expected to become inoperative or unusable after a reasonable
period of use;
This warranty will not apply to routine maintenance and consumable
items such as, but not limited to,anvils, vans, washers, bearings, plates,
pins, ratchet yokes, ratchet pawls, chisels, springs, rubber o-rings, tune-ups
or adjustments;
This warranty excludes the following components that may accompany
your product:
(1) The carrying case, which is only for a period of 1-year from the date of
original retail purchase against defects in workmanship and materials.
(2) Accessories, including drill bits and saw blades, which do not carry a
warranty of any kind.
This warranty will not apply where damage is caused by repairs made or
attempted by others (i.e. persons not authorized by the manufacturer),
and any such unauthorized repairs or attempted repairs shall void this
warranty in its entirety;
FURTHER, THE WARRANTIES SET OUT HEREIN ARE IN LIEU OF ALL OTHER
WARRANTIES OR CONDITIONS, WHETHER EXPRESS, IMPLIED OR
STATUTORY (INCLUDING SUCH AS ARISE UNDER THE SALE OF GOODS
ACT OR THE INTERNATIONAL SALE OF GOODS ACT), ARISING OUT OF A
COURSE OF DEALING OR USAGE OF TRADE OR OTHERWISE, INCLUDING,
SUBJECT TO APPLICABLE LAW, ANY IMPLIED WARRANTIES OR
CONDITIONS OF MERCHANTABILITY, MERCHANTABLE QUALITY, FITNESS
OR ADEQUACY FOR A PARTICULAR PURPOSE OR USE, AND ALL OTHER
SUCH WARRANTIES ARE EXPRESSLY DISCLAIMED BY THE RETAILER
AND MANUFACTURER.
a)
b)
c)
d)
e)
f)
g)
This warranty will not apply to any parts other than original parts,
except to the extent that the retailer or manufacturer or persons
authorized by either of them have repaired or replaced them;
This warranty will not apply to any product that was sold to the original
purchaser as a reconditioned or refurbished product (unless otherwise
specified in writing);
This warranty will not apply to any product or part thereof if any part
from another manufacturer is installed therein or any repairs or
alterations have been made or attempted by unauthorized persons;
This warranty will not apply to normal deterioration of the exterior finish,
such as, but not limited to, scratches, dents, paint chips, or to any
corrosion or discolouring by heat, abrasive and chemical cleaners; and
This warranty will not apply to component parts sold by and identified as
the product of another company, which shall be covered under that
product manufacturer’s warranty, if any;
Any products replaced by the retailer in attempt to fulfill warranty
obligations is subject to the original product warranty conditions and
related time period as initiated by the original date of purchase; if
product is purchased in Quebec, the warranty term will be extended for
a period equal to the time during which the Quebec retailer possesses
the product in attempt to fulfill warranty obligations; replaced product
will not default to new product warranty conditions; and
The retailer and manufacturer’s sole obligation and the purchaser’s sole
remedy under this warranty shall be as set out herein. The warranties
contained herein are not transferable and are given only to the purchaser.
h)
i)
j)
k)
l)
m)
n)
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2524
model no. 058-9367-8 | contact us 1-888-670-6682 TM
Additional Limitations
This warranty applies only to the original purchaser and may not be transferred.
This warranty applies for a period of 5 years from the date of original retail
purchase, as indicated on the bill of sale.
Neither the retailer, Maximum Canada, nor the manufacturer shall be liable for
any other expense, loss or damage, including, without limitation, any indirect,
incidental, consequential or exemplarydamages arising in connection with the
sale, use or inability to use this product.
Under no circumstances shall the retailer, Maximum Canada, or manufacturer
be liable to the purchaser for any claim for (a) indirect, special, punitive,
incidental, exemplary, or consequential damages, (b) compensation for loss of
profits, anticipated revenue, savings or goodwill, or other economic loss of the
purchaser, (c) exemplary, aggravated or punitive damages howsoever incurred,
(d) contribution or set-off in respect of any claims against the purchaser, (e)
any damages whatsoever relating to third party products or services or the
purchaser’s materials, or (f) any damages whatsoever relating to interruption,
delays, errors or omissions; in each case under any theory of law or equity,
arising out of or in any way related to this warranty, even if advised of the
possibility thereof. Notwithstanding any provision herein or entitlement of the
purchaser at law, in equity or otherwise, in no event shall the liability of the
retailer or manufacturer under this warranty, whether in contract, tort, product
liability or otherwise, exceed, in the aggregate, the amount paid by the purchaser
to the retailer for the product to which this warranty applies.
*Notice to Consumer
This warranty gives you specific legal rights, and you may have other rights,
which may vary from province to province. The provisions contained in this
warranty are not intended to limit, modify, take away from, disclaim or exclude
any statutory warranties set forth in any applicable provincial or federal
legislation.
In addition to the 5-Year Limited Warranty, this MAXIMUM product is
covered by our:
1-Year Repair Warranty
Maximum Canada will maintain this product and replace critical parts
which have worn beyond reasonable use through normal use of such
product, any time during the first year after purchase.
The following are excluded from this 1-Year Repair Warranty:
a)Missing or damaged parts or components that are a result of abuse
or misuse;
b)Any wear and tear to non-critical parts or accessories that do not
affect the core function of the product.
90-Day Satisfaction Guarantee
If you are not completely satisfied with the performance of your
MAXIMUM product for any reason, you can return it within 90 days
from the date of purchase with proof of purchase for exchange or a
full refund.
Made in China,
Imported by
MAXIMUM Canada Toronto, Canada M4S 2B8