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maxwatt MXPW3200 User manual

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TABLE OF CONTENTS
Introduction .....................................................................................................1
Safety Information ...........................................................................................3
Generator Safety Warnings .............................................................................4
Know Your Pressure Washer............................................................................7
Starting Preparation ......................................................................................12
Starting the Generator...................................................................................16
Shutting Off the Pressure Washer .................................................................18
Maintenance ..................................................................................................19
Transportation & Storage ..............................................................................24
Troubleshooting Guide ..................................................................................25
Warranty Statement ......................................................................................29
1
ABOUT YOUR PRESSURE WASHER:
Thank you for purchasing a MAXWATT pressure washer (hereinafter referred to as “the pressure
washer”).
This pressure washer is suitable for use on various trade worksites, home and commercial use.
Please read and understand this manual for instructions on start-up, shut down, operations,
adjustments, maintenance as well as safety guidelines before using this product. Please take all possible
precautions to protect your own safety and that of the people in the immediate vicinity. This manual is
the latest version. Save this manual for future reference.
As this product is continuously improved and upgraded, the manufacturer reserves the right to modify
this manual without notice. The manufacturer shall not assume any liability for incorrect information
contained in this manual.
This manual is an essential and important tool for the use of the pressure washer. When the pressure
washer is transferred to new owners, the manual must be given to the new owners as well.
Some important information in this manual will be indicated in the following way. The owner/ user must
pay special attention to these instructions.
MAXWATT is constantly improving its products. All information supplied in this manual is based on the
latest product information available at the time of printing. The specifications outlined herein are
subject to change without notice or obligation. The purchaser and/or user shall assume liability for any
modification and/or alterations of this equipment from original design or manufacture.
HAZARD SIGNAL WORD DEFINITIONS
For any queries on the above, please contact Gentech Industries, the official service agent for all
MAXWATT pressure washers, water pumps and pressure washers.
The range of MAXWATT products is safe and reliable, but incorrect usage of these products may cause
personal injury and damage to the machine.
In order to operate the product safely, strictly adhere to the operator’s manual and please read it
through carefully and thoroughly before using the pressure washer.
2
BEFORE STARTING
UNPACKING AND DELIVERY INSPECTION
You should inspect the pressure washer immediately after you receive delivery thereof. If you have any
missing parts, please contact your place of purchase. DO NOT attempt to operate the pressure washer if
there are any missing parts.
The pressure washer is shipped without oil. You must add an adequate amount of engine oil before
using it for the first time. The engine will be damaged beyond repair if it is started without oil. For oil
type, please see “Recommended Oil Type” section of this manual on page 9. Fresh regular RON 91 fuel
must be used in this unit. DO NOT use Premium or Ethanol based fuels.
SAFETY SIGNS
Comply with the instructions provided by the safety signs and symbols fitted to the pressure washer and
in this manual. The pressure washer and manual only feature the symbols relevant to the model
purchased. Check that the symbols and signs affixed to the unit are always present and legible,
otherwise fit replacements in the original positions.
GENERAL WARNINGS & DISCLAIMER
READ and UNDERSTAND this manual completely before using the engine. Failure to properly set up,
operate and maintain this engine could result in serious injury or death from carbon monoxide
poisoning, electric shock, fire/explosions and/or burns.
In particular be aware of the following hazards:
CD Poisoning
Engines give off carbon monoxide, an odourless, colourless poisonous gas that can kill you. You CANNOT
smell it, see it or taste it. ONLY run an engine OUTDOORS and AWAY from building air intakes.
NEVER run an engine inside any enclosed or semi-enclosed spaces, including homes, basements, garages,
sheds, boxes, RV’s, boats or pick-up truck beds. These spaces can trap poisonous gases, EVEN if you run
a fan or open windows.
Electric Shock / Electrocution
High voltage electricity from the pressure washer can kill. DO NOT operate in wet locations or conditions.
Be sure the pressure washer is properly grounded. Use only outdoor rated grounded extension cords of
proper size.
NEVER plug the pressure washer directly into a wall plug outlet. ANY connection to a building’s
electrical system MUST ISOLATE THE PRESSURE WASHER FROM UTILITY POWER via a transfer switch
installed by a licensed electrician.
Otherwise, back-feed from the pressure washer into the power grid could kill utility workers. See “Set up
as a building back-up” on page 13 for additional information.
BEFORE performing any maintenance on the pressure washer, disconnect the engine starting battery (if
equipped) to prevent accidental start-up. Disconnect the cable from the battery post indicated by a
NEGATIVE, NEG or (-) first. Reconnect the cable last.
Heat
Unintentional spark can result in fire and/or electric shock.
Fire / Explosion
DO NOT overload the engine (per rate capacity) and OPERATE ONLY in an area with adequate cooling
ventilation so the engine does not overheat. The exhaust can be extremely hot. Keep the muffler at least
3 metres from all combustible objects.
3
All fuels are flammable. Never fuel a running or hot engine. Never pump fuel directly into the engine at a
petrol station –use an approved container to transfer the fuel. Ensure that there are no fuel leaks and
keep sources of sparks and flames away. Wait for the engine to be cool before fuelling. ALWAYS keep a
fire extinguisher rated “ABC” nearby.
STOP!
CHOOSE THE RIGHT PRESSURE WASHER FOR YOUR NEEDS. See the Power Load Planning and
Management section to determine your power load requirements and then compare to the pressure
washer’s rate capacity.
INSPECT COMPONENTS
Closely inspect to make sure that there are not any components missing or damaged.
ARRANGE FOR PROFESSIONAL INSTALLATION of a transfer switch if you will be connecting the pressure
washer to your building’s system.
INTRODUCTION
This instruction manual is intended for your benefit. Please do read and follow the safety, installation,
maintenance and troubleshooting steps described within to ensure your safety and satisfaction. The
contents of this instruction manual are based upon the latest product information available at the time
of publication. The manufacturer reserves the right to make product changes at any time without notice.
GENERAL SAFETY RULES FOR OPERATION
Save all warnings and instructions for future reference.
This equipment is to be used for the purpose for which it is designed and intended.
Seek assistance if required when moving or lifting the pressure washer.
WORK AREA SAFETY
Intended for outdoor use only.
DO NOT operate in confined spaces or indoors as carbon monoxide released from the exhaust
can kill.
DO NOT operate in explosive atmospheres such as in the presence of flammable liquids, gases or
dust.
Keep children and bystanders away while operating a pressure washer. Distractions can cause
you to lose control.
Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
This pressure washer is not weatherproof. Exposure to rain, damp conditions or extreme
temperatures can cause damage or serious injury.
PERSONAL SAFETY
Stay alert, watch what you are doing and use common sense when operating a pressure
washer.
DO NOT use a pressure washer while you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention may result in serious personal injury.
4
Use personal protection equipment. Always wear eye protection. Wear approved safety impact
eye goggles, dust mask, non-skid safety shoes, hard hat and hearing protection for appropriate
conditions.
DO NOT overreach. Keep proper footing and balance at all times. This enables better control of
the pressure washer in unexpected situations.
Dress properly. DO NOT wear loose clothing, gloves, neckties or jewellery. Keep your hair and
clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving
parts.
DO NOT let familiarity gained from frequent use of the pressure washer allow you to become
complacent and ignore safety principles and rules. A careless action can cause severe injury
within a fraction of a second.
For your own safety, do not operate your pressure washer until it is completely assembled and
installed according to the instructions and until you have read and understood all of the
instructions.
PRESSURE WASHER SAFETY RULES
DO NOT force the pressure washer. Use the correct pressure washer for your application. The
correct pressure washer will do the job better and safer at the rate for which it was designed.
DO NOT use the pressure washer if the engine switch does not turn it on and off. Any pressure
washer that cannot be controlled with the switch is dangerous and must be repaired.
Know how to stop the pressure washer without hesitation. Be thoroughly familiar with proper
use of the equipment and all engine controls, output receptables and connections. Know how
to stop the engine quickly (see “Stopping the Pressure washer”).
The engine owner must instruct all operators in safe engine set-up and operation. Only trained
adults should set up and operate the engine. DO NOT let children operate it.
Carefully read about and understand the intended use of this engine. DO NOT use for other
purposes as unforeseen hazards or equipment damage may result. NEVER operate or let anyone
else operate the engine while under the influence of alcohol, drugs or medication.
DO NOT operate the engine unless all safety overs, guards and barriers are in place and in good
working order –and that all controls are properly adjusted for safe operation.
DO NOT operate the pressure washer with damaged, missing or broken parts.
DO NOT modify the pressure washer in any way. Modifications can create hazards and will also
void the warranty.
NEVER attempt to modify the pressure washer speed setting. The pressure washer speed is
present for safe and optimal performance of the pressure washer. If speed needs adjusting, it
must be done by factory personnel.
NEVER attempt to connect external fuel sources in order to increase pressure washer run time.
A larger tank at pressure or higher elevation will cause a leak from the carburettor during
operation. A fire or an explosion could result.
Always turn off the pressure washer and remove the spark plug(s) or spark plug wire(s) before
working on the pressure washer to prevent accidental starting. Always discharge the capacitor
before working on the pressure washer head to prevent electrical shock. (See Maintenance &
Repair section of this manual for instructions on how to do this.)
The running pressure washer gives off carbon monoxide, a poisonous gas that can kill you. You
CANNOT smell it, see it, or taste it. Follow all instructions for site selection and positioning of the
pressure washer and avoid inhaling the exhaust. If you start to feel sick, dizzy or weak while
using the pressure washer, shut off the pressure washer and get to fresh air RIGHT AWAY. See a
doctor. You may have carbon monoxide poisoning.
Immediately turn off the pressure washer if any of the following conditions arise during operation:
1. Excessive change in pressure washer speed, slow or fast;
2. Sparking or arcs from pressure washer;
3. Loss of electrical output;
5
4. Receptacle damage;
5. Pressure washer misfire;
6. Excessive vibration;
7. Flame or smoke or
8. Abnormal noise
This product contains or emits chemical known to the Commonwealth of Australia to cause cancer, birth
defects or other reproductive harm. Avoid inhalation of exhaust.
DO NOT operate the engine or handle any electrical equipment while standing in water, while barefoot,
while hands are wet or while in the rain or snow. An electric shock may result.
Avoid contact with bare wires, terminals, connections, etc. while the pressure washer is running.
If an electric shock accident occurs, immediately shut down the source of electrical power. If this is not
possible, attempt to free the victim from the live conductor. Avoid direct contact with the victim. Use a
non- conducting implement, such as a dry rope or board, to free the victim from the live conductor.
Administer/apply applicable first aid and get immediate medical help.
Never smoke near the running engine and never operate near sources of sparks or flames.
SERVICE
Have your pressure washer serviced by a qualified repair person using only factory approved
replacement parts. This will ensure that the safety of the pressure washer is maintained. Incorrectly
fitted parts will void your warranty.
The equipment may only be used, maintained or repaired by those persons who understand and have
been instructed about the potential dangers. Independent changes in the equipment cancel any
manufacturer’s liability for any damages that result from these changes.
APPROPRIATE USE
Use the equipment only when it is in technically perfect condition and only for appropriate jobs, with an
awareness of safety and possible dangers, based on observation of the operating instructions. In
particular, problems which could influence the operational safety must be dealt with immediately.
All of the manufacture’s safety, work and maintenance regulations as well as the given norms in the
Technical Data must be observed.
STATIC ELECTRICITY AND FILLING THE PETROL TANK
Static electricity can initiate from un-grounded petrol tanks or containers from flowing petrol and
persons carrying a static electric charge. Static electricity can explosively ignite petrol vapours that are
present during the fuelling process, resulting in serious burns to nearby persons.
Many objects can accumulate and retain a static electric charge. Objects made of non-conductive
materials (eg. plastics) easily accumulate and retain static electrical charge, as can objects made of
conductive material (eg. metal, water) if they are not electrically grounded.
To avoid static electricity while fuelling, certain steps must be followed before and during the fuelling
process in order to minimise and safely dissipate static charge build-up:
Touch a grounded metal object before starting. Always dissipate static charge from your body before
beginning the fuelling process by touching a grounded metal object at a safe distance away from the
fuel source.
6
Use a portable container to fill the tank. NEVER fill the engine’s petrol tank directly from the fuel pump –
the engine’s tank is not grounded and the high velocity flow of petrol from a fuel pump can cause static
electric build-up. Use an approved portable container to transfer to the engine’s tank.
TYPICAL SOURCES OF STATIC ELECTRIC HAZARDS DURING FUELLING
The following objects can accumulate a static electric charge and cause an ignition spark in typical
fuelling situations:
Ungrounded tanks/containers.
Any ungrounded fuel tank or container can accumulate a static electric charge as a result of
contact with other objects or friction during transportation. This static electricity can discharge
as a spark to the grounded petrol dispenser nozzle as the nozzle is first brought close to the
tank/container at the beginning of the fuelling process.
Flowing petrol.
People are not aware that petrol accumulates static electric charge while flowing through a hose
or pipe. This charge then transfers to and accumulates in the gas tank or container that is being
filled. The total amount of charge accumulation depends on the amount of gas pumped into the
container, the speed with which it is pumped, and whether or not the tank/ container is
grounded. If sufficient static electric charge accumulates in the fuel tank or container during the
fuelling process, the tank/container may discharge a spark to the grounded petrol dispenser
nozzle.
The person dispensing the petrol can carry a static electric charge on their body, typically
resulting from contact with their car seat or electronics. The static electricity can discharge a
spark between that person’s hand and either the grounded dispenser nozzle or the fuel tank
opening.
In addition to SAFETY ALERTS listed above, there could also be numerous symbols alerting the operator
that specific safety measures are required to safely operate this tool. Learn these SAFETY SYMBOLS as
well as the SAFETY ALERTS to prevent injury to the operator and to bystanders.
READ OPERATING INSTRUCTIONS: Read and understand tool labels, safety warnings
And precautions in this manual BEFORE operating the tool. Failure to follow WARNINGS
Could result in serious injury or even death to the operator and/or bystanders.
FIRE HAZARD: Heat from engine exhaust can ignite combustible materials,
building structures or gas tanks resulting in a fire. Place the tool on a flat surface
a safe distance from buildings or other combustible material. Ensure the
exhaust is directed away from the tool.
ELECTRICAL SHOCK: This stool products hazardous electrical voltage. Read and
become familiar with this manual’s WARNINGS and CAUTIONS so that it is
Installed and used properly.
WEAR APPROVED EYE PROTECTION: This tool has rotating and moving parts that
Could become airborne if damaged. Always wear approved eye protection when
Operating equipment with moving parts. Safety glasses must conform to the
Requirements of Australian National Standards and provide protection against flying
Particles from both front and side.
POISONOUS FUMES: This tool uses a gasoline powered engine that produces
7
Poisonous fumes from its exhaust. Always make sure there is adequate ventilation
when operating this equipment.
EXPLOSIVE HAZARD: Fuel and its vapours are extremely flammable and explosive.
Fire or explosion from these vapours can cause severe burns or even death.
ROTATING PARTS: Starter and other rotating parts on this tool can entangle
Loose clothing, long hair and accessories resulting in moderate to severe injury.
HOT SURFACES: Engine muffler and other engine parts can become very hot.
Coming in contact with hot engine components can cause serious burns. Hot exhaust
Gases from the engine can cause clothing to ignite if in contact for any length of time.
KICKBACK: Starter cord can kickback (recoil) very rapidly. Kickback will recoil the starter
cord quicker than you can let go. This action can result in broken bones, bruises, sprains
and/or fractures.
UNIT IS HEAVY: Take care when lifting or moving the unit.
INJECTION HAZARD: Pressure washers can product fluid streams severe enough
to penetrate animal and human flesh.
SLIPPING AND FALLING: Pressure washers produce puddles of slippery liquid
That can result in falls. Kickback from spray wand can result in falls when using
Unstable platforms.
IMPORTANT INFORMATION ABOUT THIS MANUAL:
Improper maintenance and operation are responsible for the majority of accidents involving gas
pressure washers. The largest portion of these could be prevented by recognising the basic safety rules
and precautions. Most accidents can be avoided if the operator recognises a potentially hazardous
situation before it happens and by observing appropriate safety rules and procedures as outlined in this
manual.
Basic safety precautions are outline in the SAFETY portion of this manual and throughout the text in this
manual where a potential hazard might occur.
Hazards that MUST be avoided to prevent serious injury follow headers marked DANGER or WARNING.
These same precautions are placed as labels on the tool itself. NEVER use this pressure washer for
applications that are NOT specified in this manual.