Maxx TP5 P User manual

Portable Sampler
MAXX
TP5 W / P / C
TP5 W TP5 P TP5 C
(pic. with optional Box)
TP5 C-P-W 0250030E May 2012
© MAXX GmbH, 2011. All rights reserved. Printed in Germany

Access code for programming and settings
Password:
Your Password:
6299

3
Table of Contents
Section 1 Specifications .........................................................................................................5
1.1 Dimensions .........................................................................................................................6
Section 2 General Information ................................................................................................7
2.1 Safety information................................................................................................................7
2.1.1 Use of hazard information.................................................................................................7
2.1.2 Precautionary labels .........................................................................................................7
2.2 General Information .............................................................................................................8
2.2.1 Areas of application ..........................................................................................................8
2.2.2 Functional description ......................................................................................................8
2.3 Product contents..................................................................................................................8
Section 3 Installation ...............................................................................................................11
3.1 Mechanical installation.........................................................................................................12
3.1.1 Required tools...................................................................................................................12
3.1.2 Installation location (TP5 W) ............................................................................................13
3.1.3 Position (TP5 P and TP5 C...............................................................................................14
3.1.4 Attach the sampler compartment to the bottle compartment (TP5 P.................................15
3.2 Electrical connections ..........................................................................................................15
3.2.1 Electrical installation .........................................................................................................16
3.2.1.1 Prepare the electrical installation ...................................................................................16
3.2.1.2 Wiring diagram...............................................................................................................17
3.2.2 Installation of the optional bottle compartment with active cooling (TP5 P/TP5 C.............18
3.3 Commission of the equipment .............................................................................................20
3.3.1 Tube connection ...............................................................................................................20
3.3.2 Set the individual sample volumes....................................................................................21
3.3.2.1 Plastic dosing vessel......................................................................................................21
3.3.2.2 Glass dosing vessel ......................................................................................................23
3.3.2.3 Dosing vessel for flow-proportional sampling ................................................................25
3.3.3 Remove the top part of the housing (TP5 P) ....................................................................27
3.3.4 Remove the top part of the housing (TP5 C) ....................................................................28
3.3.5 Prepare the bottle compartments......................................................................................28
3.3.6 Attach the top part of the housing......................................................................................29
3.3.7 Connect the equipment to the mains ................................................................................30
3.3.8 Switch on the device ........................................................................................................32
3.3.9 Adjust the cooling settings for the optional bottle compartment with active cooling (TP5 P
and
TP5 C.........................................................................................................................................33
Section 4 Operation .................................................................................................................35
4.1 Control unit operation ..........................................................................................................35
4.1.1 Password .........................................................................................................................35
4.1.2 Programming ....................................................................................................................35
4.1.3 Keyboard layout/function ..................................................................................................35
4.2 Normal operation .................................................................................................................37
4.2.1 Replace the sample bottles...............................................................................................37
4
Section 5 Maintenance and cleaning......................................................................................39
5.1 Maintenance tasks ..............................................................................................................39
5.2 Cleaning ..............................................................................................................................39
5.2.1 Clean the housing and distribution unit (TP5 P–TP5 C.....................................................39
5.2.2 Clean the dosing vessel ...................................................................................................41

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5.3 Troubleshooting ...................................................................................................................43
5.3.1 Change the fuse ...............................................................................................................43
5.4 Instrument decommissioning and storage............................................................................45
Section 6 Replacement parts and accessories ....................................................................47
6.1 Spare parts...........................................................................................................................47
6.2 Accessories..........................................................................................................................50
Section 7 Warranty and Liability.............................................................................................53

5
Section 1 Specifications
These are subject to change without notice
.
TP5 W TP5 P TP5 C TP5 P TP5 C
Without active cooling With active cooling
Electrics
Power supply, sampler compartment
With integrated battery – 12 V-7,5 Ah (DC)
12 V-10 Ah (DC) 12 V-7,5 Ah (DC) 12 V-10 Ah (DC)
With integrated power
pack
110–230 V/50–
60 Hz. –
With optional power pack
– 110–230 V/50–60 Hz.
Power supply, bottle compartment
With integrated power
pack
– 12 V (DC) or
110 V/60 Hz (optional) or
230 V/50 Hz (optional)
Rating
16 A
Power consumption
approx. 30 VA approx. 50 VA
Environment
Medium temperature
0 to 40°C [32 to 104 °F]
Ambient temperature
0 to 50 °C [32 to 122 °F] 0 to 43 °C [32 to 110 °F]
Delivery height
< 6 m [20 ft], optional < 8 m [26 ft]
General specifications
Coolant
– R134a
Maintenance requirements
Maintenance-free
Weight
Top part
approx. 6.6 kg approx. 10 kg approx. 14.3 kg approx. 10 kg approx. 14.3 kg
Bottle compartment
– approx. 11 kg approx. 25 kg
Complete
– approx. 22 kg approx. 25 kg approx. 35 kg approx. 40 kg
Dimensions (W X H X D)
Top part
475 x 362 x 222
[18.7x14.3x8.7]
445 x 442 x 222
[17.5x17.4x8.7] 510 x 390 x 468 [20x15.4x18.4] 445 x 442 x 222 [17.5x17.4x8.7] 510 x 390 x 468 [20x15.4x18.4]
Bottle compartment
– 510 x 534 x 430
[20 x 21 x 16.9] 550 x 775 x 468 [21.7 x 30.5 x 18.4]
Complete
– 510 x 942 x 430
[20 x 37 x 16.9] 510 x 787 x 468 [20 x 31 x 18.4] 510 x 970 x 468 [20x38.2x18.4] 550 x 1028 x 468 [21.7x40.5x18.4]
With cap opened (55°)
– 510 x 970 x 468
[20x38.2x18.4] – 510 x 1210 x 468 [20 x 47.6 x 18.4]
Certification
Certification
CE, sampling in accordance with ISO 5667-2/3-10

Specifications
6
1.1. Dimension
TP5 W
TP5 P
TP5 C
Figure 1 Dimensions
W x H x D: see the specification table

7
Section 2 General Information
2.1 Safety information
Please read this entire manual before unpacking, setting up, or operating this equipment.
Pay attention to all danger and caution statements. Failure to do so may result in personal
injury or damage to the instrument.
To ensure that the protection provided bythis equipment is not impaired, do not use or
install this equipment in any manner other than that specified in this manual.
2.1.1 Use of hazard information
DANGER
Indicates a potentially or imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING
Indicates a potentially or imminently hazardous situation that, if not avoided, could
result in death or serious injury.
CAUTION
Indicates a potentially or imminently hazardous situation that could result in
minor or moderate injury.
Important note:
Information that requires special emphasis.
Note:
Information that supplements points in the main text.
2.1.2 Precautionary labels
Read all labels and tags attached to the instrument. Failure to do so may result in
personal injury or damage to the instrument. A symbol, if noted on the instrument, will
be included with a danger or caution statement in the manual.
This symbol, if noted on the instrument, references the user manual for operation and/or
safety information.
This symbol, when noted on a product enclosure or barrier, indicates that a risk of
electrical shock and/or electrocution exists.
This symbol may appear on the product and indicates the need for protective eye wear.
This symbol may appear on the product and identifies the connection point for the
protective ground.

General Information
8
When this symbol appears on the product, it identifies the location of a fuse or a current
limiter.
Electrical equipment marked with this symbol may not be disposed of in European domestic or public disposal
systems after 12 August 2005. In conformity with European local and national regulations (EU Directive
2002/96/EC), European electrical equipment users must now return old or end-of-life equipment to the
manufacturer for disposal at no charge to the user
Note: For return for recycling, please contact the equipment manufacturer or supplier for instructions on how
to return end-of-life equipment, manufacturer-supplied electrical accessories, and all auxiliary items for proper
disposal.
2.2 General Information
2.2.1 Areas of application
The equipment is used for sampling aqueous liquids with a temperature of 0 °C to 50 °C
(refer to Section 1 Specifications, page 5).
2.2.2 Functional description
The equipment provides temporary storage for liquids of a specified volume so that they
can be analyzed.
2.3 Product contents
The equipment is supplied with a tube and brief operating instructions.
Depending on the model, the equipment is also supplied with a plug (TP5 W/active cooled
bottle compartment), tension belt (TP5 P) or an optional charger (TP5 P/TP5 C).
If you require further information, you can order the operating instructions (refer to
Section 6 Replacement parts and accessories, page 47) from the manufacturer or you can
download them from the Internet.
Figure 2 Scope of delivery
(TP5 W)
INPUT
-
plug
1,7 m

General Information
9
Figure 3 Scope of delivery (TP5 P)
Figure 4 Scope of delivery (TP5 C)

General Information
10

Installation
11
Section 3 Installation
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make
sure the mount has a sufficient bearing capacity. The dowels must be selected and
authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the tubes, data
cables and power cables without any bends and so they do not pose a tripping
risk.
Do not connect the electrical supply to the mains if the equipment has not been
wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, switch the overload protection
between mains and system.
Products intended by the manufacturer for outdoor use offer a higher level of
protection against the penetration of liquids and dust. If these products are
connected to a mains outlet with a cable and plug·rather than a permanently
connected cable, the plug and outlet are much more susceptible to liquid and dust
penetration. The operator must sufficiently protect the plug and outlet against
liquid and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable outlet with a
protection type of at least IP44 (splash protection).

Installation
12
3.1 Mechanical Installation
DANGER
Select an appropriate installation location for the instrument.
Plan out the mechanical mount·before positioning poles or drilling holes. Make
sure the mount has a sufficient bearing capacity. The dowels must be selected
and authorized according to the condition of the wall.
The manufacturer shall accept no liability if the instrument is installed
incorrectly.
Plan how to lay cables and tubes and their path in advance. Lay the tubes, data
cables and power cables without any bends and so they do not pose a tripping
risk.
Note :
For information on installation with optional accessories, refer to the relevant installation
instructions.
3.1.1 Required Tools
Figure 5 Required tools (TP5 W)
Figure 6 Required tools (TP5 P und TP5 C)

Installation
13
3.1.2 Installation location
(TP5 W)
Select suitable fastening materials (e.g. 6 x 40 mm screws and
corresponding dowels) and read all the safety information about installation and
mechanical assembly.
Figure 8 Attach the equipment (TP5 W)
Figure 7 Select installation location (TP5 W)
210 mm
210 mm

Installation
14
3.1.3 Position (TP5 P und TP5 C)
Figure 9 Select the position
(TP5 P und TP5 C)
Figure 10 Position the equipment(TP5 P und TP5 C)

Installation
15
3.1.4 Attach the sampler compartment to the bottle compartment (TP5 P)
Figure 11 Attach the sampler compartment to the bottle compartment (TP5 P)
3.2 Electrical Connections
DANGER
Only qualified experts should conduct the tasks described in this section.
DANGER
Do not connect the electrical supply to the mains if the equipment has not been
wired and fused correctly.
Sufficiently protect the electrical power supply against short circuits.
For the external power supply, always connect a residual-current circuit
breaker·(trip current max.: 30 mA) between the mains and the system.
If the equipment is to be installed outdoors, switch the overload protection
between mains and system.
If the mains plug·of the power supply cable·is removed, a suitable double-pole
one-way switch must be installed immediately next to the display unit·with clear
labeling for the power supply.
Products intended by the manufacturer for outdoor use offer a higher level of
protection against the penetration of liquids and dust. If these products are
connected to a mains socket with a cable and plug·rather than a permanently

Installation
16
Figure 12 Connect the Y cable (TP5 C)
connected cable, the plug and socket are much more susceptible to liquid and
dust penetration. The operator must sufficiently protect the plug and outlet against
liquid and dust penetration in accordance with local safety regulations. If the
instrument is to be used outdoors, it must be connected to a suitable outlet with a
protection type of at least IP44 (splash protection)
3.2.1 Electrical installation
3.2.1.1 Prepare the electrical installation
In battery mode In mains power mode
TP5 W
– Keine Vorbereitung notwendig
TP5 P
No preparation required Connect the optional charger to the charge socket on the left-hand
side.
TP5 C
No preparation required Connect the Y cable as shown in Figure 12.
To connect the equipment to the mains, see Figure 36 Model TP5 C with Y
cable and charger on page 31.

Installation
17
3.2.1.2 Wiring diagram
Please note:
·The assignment of the connections in the illustration below
·The cable color of the label on the cable.
·
Figure 13 Connection plan for the optional signal cable (0069644)

Installation
18
3.2.2 Installation of the optional bottle compartment with active cooling (TP5 P / TP5 C)
115 V/60 Hz 230 V/50 Hz 12 V
Figure 14 Select the cable for the optional bottle compartment with active cooling (TP5 P/TP5 C)
Figure 15 Connect the optional bottle compartment with active cooling

Installation
19
Important note: Blocked air outlets and liquids in the cooling machine or inside the
optional bottle compartment with active cooling can damage the equipment.
Make sure that the air outlets are always open and that no liquid is able to enter the air outlets.
.
Figure 16 Sample distributor plate and air outlets on the optional bottle
compartment with active cooling
Note: The housing base on the bottle compartment features numbers so that the individual bottles
can be assigned with a number

Installation
20
3.3 Commission of the equipment
3.3.1 Tube connection
Figure 17 Connect the sample tube connection