Mazak MAZATROL M32 Quick start guide

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M32
SERVICE
ENGINEERS
\
MANUAL
Revised
1993
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HORIZONTAL
SERIES
VERTICAL
SERIES
AND
MAZAK
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The
Other
Thoroughbred
From
Kentucky

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TABLE
OF
CONTENTS
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PAGE
NUMBER
PANEL
LAYOUT
NEW
(
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)
SYMBOLS
&
A-2
-A-3
THRU
A-8
SECTION
1
MAINTENANCE
SCREEN
AND
EXPLANATION
OF
ADDRESSES
LADDER
SYMBOLS
AND
INSTRUCTIONS-
1
THRU
25
45
THRU
71
SECTION
2
M32
START-UP
PROCEDURE
M3
2
TROUBLESHOOTING
GUIDE
M32-A
TROUBLESHOOTING
GUIDE
ADDRESS
ASSIGNMENT
FOR
M32
AND
M32~A
R-REGISTER
BIT
ASSIGNMENT
FR-SF
SPINDLE
CONTROLLER
TROUBLESHOOTING
GUIDE
MRS
AND
MRS-1
SERIES
TROUBLESHOOTING
GUIDE
M/T
CONTROLLER
SS-SERUO
FOR
H-500/5QN
.H-630N
,H-800N
,
HU-630
„
AND
HU-800
ADJUSTMENT PROCEDURE
OF
PROPORTIONAL
CONTROL
UALUE
FOR
2
PALLET
CHANGER
—
2-l(
1
THRU
8E
)
-2-2
THRU
2-16
-2-17
THRU
2-33
•2-34
THRU
2-63
2-64
THRU
2-67
2-68
THRU
2-80
THRU
2-94
2-95
THRU
2-122
2-123
THRU
2-145
2-146
THRU
2-148
SECTION
3
PARAMETERS
USER
MACHINE
(
J
THRU
S
)—
HU-630
AND
HU-800
•3-1
THRU
3-59
3-60
THRU
3-109
3-110
THRU
3-116
ALARMS
CODES
00
THRU
999
00
THRU
199
(NC,
TYPE)
400
THRU
999
(
PROGRAM
ERRORS
)
---
—
HU-630
AND
HU-800
ADDED
ALARMS
—
1
THRU
22
—23
THRU
82E
—
83
THRU
87
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PAGE
-A-
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i
ALARMS
CODES
200
THRU
399
(MACHINE
FAULT
TYPE)
i
200
THRU
399
(
EXCEPT
H-500/50N
,
H-630N
.H-800N
,
HU-630
a
AND
HU-800
1
THRU
27
$
i
M32
CONTROL
FLOW
CHART
28
BLANK
NOTES
:
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4
MAZATHOL
M~32
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SERVICE
Ef\iC3ir\JEEERs’S
MAIM,
UAL
FEATURING:
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Masintensnco
(MMT)
-Functions
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PLC
I/F
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VERSION
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SERVO
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SPINDLE
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PREPARED
BY:
Dennis
Spence
Mazak
National
Service
Florence,
Kentucky
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Designations
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Numerical
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stop
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Push
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Push
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all
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axes
to
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Push
button
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operating
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-
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Push
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a
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for
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Push
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for
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Push button
for
changing
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TURN
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fr-
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T
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(?®cv)
Rl/$*
TJ
(EOCB)
SBP
SBP
KEY
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(T)
—
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1ÿ
H3
RETURN)
(JAM)
<3>
:n
KEY
SWITCH
COS
I
KSW
SAK
SAK
KEY
SWITCH
(MANUAL
Cp
RETURN)
'
(T031)
KEY
SWITCH
®
0
X,
COS
I
•
K5W
SAK
SAK
<>
DIODE
(BRIDGE)
01
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MAGNETIC
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SOLENOID
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1
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3YA
(COIL)
SSR
i
SSR
VSR
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i
S3?
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Ki
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(OUTPUT)
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PHA5E
SPARK
KILLER
THREE
PHA5E
5PARK
KILLER
35
I
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JHHID
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35
RCS
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RCS

\
I
I
1
assess
Comparison
List
B
Old
Abbreviation
B
old
55
New
Si
New
ass
Abbreviation
.
&
1
MOTOR
SELECT
SWITCH
SS-AA
SASAA
MTR
M
\
ELECTROMAGNETIC
CONTACTOR
KEY
SWITCH
SS-AA
SAKAA
AAA
KMS-AA
i
\
ROTARY SWITCH
7*
1/-71-
i
CB
QFB
SS-AA
SARAA
BREAKER
I
I*IT
i
LS-AA
SQLAA
L-AA
HLPAA
LIMIT
SWITCH
LAMP
2SXT->F
PROXIMITY
SWITCH
LED-AA HLEAAA
PRS-AA
SQPAA
LED
a
r
*r
-
BZ-AA
HABAA
SQRAA
RS-AA
BUZZER
LEAD
SWITCH
•
i
i
XtY
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y-7*
;
FRTAAA
S-AA
RCSAA
OL-AAA
THERMAL
SPARK.
KILLER
'JWif
)Y
KT
7Q-hZU?
SLFAA
SOL-AA
YVSAA
FS-AA
i
SOLENOID
VALVE
FLOAT SWITCH
SB7*
U-T
ELECTROMAGNETIC
BRAKE
0X7?*
PRESSURE
SWITCH
SOL-60
SPSAA
YBR60
PS-AA
a
ijU-
DX77-
AAA
KARAAA XAAA
AAA
I
RELAY
‘
CONNECTOR
TBAA
XTBAA KTRAAA
AAA
TERMINAL
BOX
TIMER
SARI
LIGHTING OEVICE
£58
ELWAA
VDIAA
DAA
DIODE
M*KI
FANAA
EVHAA
SFTAA
FTS-AA
VENTILATOR
FOOT
5WITCH
KXT-yT
PHOTOELECTRIC
SWITCH
ffl/*"
TjUvf
PUSHBUTTON
SWITCH
SOFAA
PHS-AA
SBPAA
PB-AA
Vr
Mill
SATAA
SS-AA
TOGGLE
SWITCH
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0
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