Mazda car Instruction manual

Mazda
Workshop
Manual
2001

ALPHABETICAL INDEX AI
SECTION
> “1
A/C COMPRESSOR REMOVAL/INSTALLATION . 07-11-17
A/C RELAY, BLOWER RELAY, AND CONDENSER FAN
RELAY INSPECTION .............................................. 07-40-19
ABBREVIATIONS ...................................................... 00-00-24
ACCELERATOR CABLE AD USTMENT [FS].. 01-13A-14
ACCELERATOR CABLE AD USTMENT [KL] .. 01-13B-13
ACCELERATOR CABLE INSPECTION [FS] ... 01-13A-14
ACCELERATOR CABLE INSPECTION [KL] ... 01-13B-13
ACCELERATOR PEDAL REMOVAL/
INSTALLATION [F S ] ........................................... 01-13A-13
ACCELERATOR PEDAL REMOVAL/
INSTALLATION [KL] ........................................... 01-13B-12
ACCESSORY SOCKET INSPECTION .................... 09-20-27
ACCESSORY SOCKET REMOVAL/
INSTALLATION ........................................................ 09-20-26
ACCUMULATOR TANK REMOVALS
INSTALLATION ........................................................ 07-11-19
ACTUATOR CABLE AD USTMENT .......................... 01-20-6
ACTUATOR CABLE REMOVAL/INSTALLATION .. 01 -20-7
AFTER REPAIR PROCEDURE [FUEL SYSTEM].. 01-14-4
AFTER REPAIR PROCEDURE [GF4A-EL] ........ 05-02B-6
AIR BAG MODULES DEPLOYMENT
AUTHORIZATION PROCEDURES ...................... 08-10-16
AIR BAG MODULES DEPLOYMENT
PROCEDURES ........................................................ 08-10-16
AIR BAG MODULES DISPOSAL
PROCEDURES ........................................................ 08-10-20
AIR BAG SYSTEM ...................................................... 08-10-1
AIR BAG SYSTEM SERVICE WARNINGS .............. 08-10-8
AIR BAG SYSTEM WIRING DIAGRAM .................. 08-02-2
AIR BLEEDING [STEERING SYSTEM] .................... 06-12-1
AIR FILTER INSPECTION .......................................... 01-16-9
AIR INTAKE ACTUATOR INSPECTION..................07-40-13
AIR INTAKE ACTUATOR REMOVAL/
INSTALLATION ........................................................ 07-40-13
AIR MIX ACTUATOR INSPECTION ........................ 07-40-14
AIR MIX ACTUATOR REMOVALV
INSTALLATION ........................................................ 07-40-14
AIRFLOW MODE ACTUATOR INSPECTION .... 07-40-15
AIRFLOW MODE ACTUATOR REMOVAL/
INSTALLATION ........................................................ 07-40-15
AIRFLOW MODE MAIN LINK REMOVAL/
INSTALLATION ......................................................... 07-11-15
ANTENNA FEEDER (FRONT) INSPECTION 09-20-3
ANTENNA FEEDER (FRONT) REMOVAL/
INSTALLATION ........................................................ 09-20-4
ANTENNA FEEDER (REAR) INSPECTION .......... 09-20-5
ANTENNA FEEDER (REAR) REMOVALV
INSTALLATION ........................................................ 09-20-4
A-PILLAR TRIM REMOVAL/INSTALLATION .... 09-17-10
AUDIO AMPLIFIER REMOVALV
INSTALLATION ........................................................ 09-20-5
AUDIO UNIT INSTALLATION .................................... 09-20-6
AUDIO UNIT REMOVAL ............................................ 09-20-6
AUTOMATIC TRANSAXLE BASIC INSPECTION
[GF4A-EL] ............................................................ 05-03B-6
AUTOMATIC TRANSAXLE BASIC INSPECTION
[LA4A-EL] ............................................................ 05-03A-6
AUTOMATIC TRANSAXLE CONTROL SYSTEM WIRING
DIAGRAM [GF4A-EL] ...................... 05-02B-2.05-03B-2
AUTOMATIC TRANSAXLE CONTROL SYSTEM WIRING
DIAGRAM [LA4A-EL] .......... 05-02B-2.05-03B-2
AUTOMATIC TRANSAXLE ELECTRICAL SYSTEM TEST
[LA4A-EL] ........................................................... 05-17A-24
AUTOMATIC TRANSAXLE FLUID (ATF)
INSPECTION [GF4A-EL] .................................. 05-17B-20
AUTOMATIC TRANSAXLE FLUID (ATF)
INSPECTION [LA4A-EL] .................................. 05-17A-22
AUTOMATIC TRANSAXLE FLUID (ATF)
REPLACEMENT [GF4A-EL] ............................ 05-17B-21
AUTOMATIC TRANSAXLE FLUID (ATF)
REPLACEMENT [LA4A-EL] ............................ 05-17A-23
AUTOMATIC TRANSAXLE ON-BOARD
DIAGNOSTIC FUNCTION [GF4A-EL] .............. 05-02B-6
AUTOMATIC TRANSAXLE ON-BOARD
DIAGNOSTIC FUNCTION [LA4A-EL] .............. 05-02A-6
AUTOMATIC TRANSAXLE REMOVAL/
INSTALLATION [GF4A-EL] .............................. 05-17B-33
AUTOMATIC TRANSAXLE REMOVAL/
INSTALLATION [LA4A-EL] .............................. 05-17A-34
AUTOMATIC TRANSAXLE SYMPTOM
TROUBLESHOOTING [GF4A-EL] .................... 05-03B-7
AUTOMATIC TRANSAXLE SYMPTOM
TROUBLESHOOTING [LA4A-EL] .................... 05-03A-7
B
BACK-UP LIGHT SWITCH INSPECTION ................ 09-18-5
BACK-UP LIGHT SWITCH REMOVALV
INSTALLATION .......................................................... 09-18-5
BAND SERVO (2/4) REMOVALV
INSTALLATION .................................................. 05-17A-41
BATTERY INSPECTION .............................................. 01-17-1
BATTERY RECHARGING .......................................... 01-17-2
AI-01

ALPHABETICAL INDEX
BATTERY REMOVAL/INSTALLATION ...................... 01-17-1
BEFORE REPAIR PROCEDURE .............................. 01-14-3
BELTLINE MOLDING (FRONT) REMOVAL/
INSTALLATION .......................................................... 09-16-6
BELTLINE MOLDING (REAR) REMOVAL/
INSTALLATION ........................................................... 09-16-6
BLOWER MOTOR INSPECTION ............................ 07-40-16
BLOWER MOTOR REMOVALVINSTALLATION . .. 07-40-16
BLOWER RELAY REMOVAL/INSTALLATION . .. 07-40-20
BLOWER UNIT DISASSEMBLY/ASSEMBLY .... 07-11-11
BLOWER UNIT REMOVAL/INSTALLATION .......... 07-11-11
BODY & ACCESSORIES SST ................................... 09-60-1
BODY & ACCESSORIES TECHNICAL DATA 09-50-1
BODY & ACCESSORIES TIGHTENING TORQUE 09-50-2
B-PILLAR LOWER TRIM REMOVALS
INSTALLATION ......................................................... 09-17-11
B-PILLAR UPPER TRIM REMOVAL/
INSTALLATION ......................................................... 09-17-11
BUCKLE (FRONT) REMOVAL/INSTALLATION . .. 08-11-3
BUCKLE (REAR) REMOVAL/INSTALLATION 08-11-4
BUCKLE SWITCH INSPECTION .............................. 08-11-3
BUMPER (FRONT) REMOVALVINSTALLATION .. . 09-10-5
BUMPER (REAR) REMOVALVINSTALLATION .... 09-10-6
CAMSHAFT POSITION SENSOR INSPECTION
[FS] ....................................................................... 01-40A-30
CAMSHAFT POSITION SENSOR INSPECTION
[KL] ....................................................................... 01-40B-30
CAMSHAFT POSITION SENSOR
REMOVAL/INSTALLATION [KL] ...................... 01-40B-31
CANISTER DRAIN CUT VALVE (CDCV)
INSPECTION ............................................................. 01-16-11
CATALYTIC CONVERTER SYSTEM ...................... 01-16-18
CATCH TANK INSPECTION .................................... 01-16-11
CENTER LOWER PANEL REMOVAL/
INSTALLATION ........................................................... 09-17-4
CENTER PANEL DISASSEMBLY/ASSEMBLY .... 09-17-4
CENTER PANEL REMOVALVINSTALLATION 09-17-4
CENTER SEAT BELT (REAR) REMOVALV
INSTALLATION ........................................................... 08-11-2
CHARCOAL CANISTER INSPECTION ..................01-16-10
CHILD-RESTRAINT SEAT ANCHOR
REMOVALVINSTALLATION ...................................... 08-11-5
CIGARETTE LIGHTER INSPECTION .................... 09-20-25
CIGARETTE LIGHTER REMOVALV
INSTALLATION ........................................................ 09-20-25
CLIMATE CONTROL UNIT BULB
REMOVALVINSTALLATION .................................... 07-40-24
CLIMATE CONTROL UNIT INSPECTION
............. 07-40-22
CLIMATE CONTROL UNIT REMOVALV
INSTALLATION ........................................................ 07-40-20
CLOCK SPRING AD USTMENT ............................ 08-10-13
CLOCK SPRING INSPECTION ................................ 08-10-14
CLOCK SPRING REMOVALVINSTALLATION .... 08-10-14
CLUTCH COVER INSPECTION ................................ 05-10-9
CLUTCH DISC INSPECTION .................................. 05-10-10
CLUTCH FLUID INSPECTION
.................................. 05-10-1
CLUTCH FLUID REPLACEMENT .............................. 05-10-1
CLUTCH MASTER CYLINDER DISASSEMBLY/
ASSEMBLY ................................................................ 05-10-5
CLUTCH MASTER CYLINDER REMOVAL/
INSTALLATION .......................................................... 05-10-4
CLUTCH PEDAL AD USTMENT .............................. 05-10-2
CLUTCH PEDAL REMOVALVINSTALLATION 05-10-3
CLUTCH RELEASE COLLAR INSPECTION .... 05-10-10
CLUTCH RELEASE CYLINDER
DISASSEMBLY/ASSEMBLY .................................... 05-10-6
CLUTCH RELEASE CYLINDER REMOVALV
INSTALLATION .......................................................... 05-10-6
CLUTCH SWITCH INSPECTION [FS]
.............. 01-40A-42
CLUTCH SWITCH INSPECTION [KL] .............. 01-40B-46
CLUTCH SWITCH REMOVAL/INSTALLATION
[FS] ...................................................................... 01-40A-43
CLUTCH SWITCH REMOVALVINSTALLATION
[KL] ...................................................................... 01-40B-47
CLUTCH UNIT REMOVALVINSTALLATION 05-10-7
COIL REMOVALVINSTALLATION ............................ 09-14-29
COLUMN COVER REMOVALVINSTALLATION .... 09-17-5
COMBINATION LIGHT (FRONT) REMOVAL/
INSTALLATION .......................................................... 09-18-3
COMBINATION LIGHT (REAR) REMOVAL/
INSTALLATION
.......................................................... 09-18-3
COMBINATION SWITCH DISASSEMBLY/
ASSEMBLY ................................................................ 09-18-6
COMBINATION SWITCH REMOVALV
INSTALLATION
.......................................................... 09-18-5
COMPRESSION INSPECTION [FS] .................... 01-10A-5
COMPRESSION INSPECTION [K L] .................... 01-1 OB-5
CONDENSER FAN INSPECTION ............................ 07-40-17
CONDENSER FAN RELAY REMOVAL/
INSTALLATION ........................................................ 07-40-19
CONDENSER FAN REMOVALVINSTALLATION .. 07-40-17
CONDENSER INSPECTION
.................................... 07-11-18
CONDENSER REMOVALVINSTALLATION ............ 07-11-17
CONSOLE (FRONT) REMOVALVINSTALLATION .. 09-17-5
CONSOLE (REAR) DISASSEMBLY/ASSEMBLY . . 09-17-6
CONSOLE (REAR) REMOVALVINSTALLATION ... 09-17-5
CONTINUOUS MEMORY SELF-TEST [FS] ... 01-02A-10
CONTINUOUS MEMORY SELF-TEST [KL] ... 01-02B-10
CONTROL SYSTEM [FS] ...................................... 01-40A-8
CONTROL SYSTEM [K L] ...................................... 01-40B-7
CONTROL SYSTEM COMPONENT LOCATION
[FS] ........................................................................ 01-40A-7
CONTROL SYSTEM COMPONENT LOCATION
[KL] ...................................................................... 01-40B-13
CONTROL SYSTEM DEVICE AND CONTROL
RELATIONSHIP CHART [FS] .......... 01-02A-7.01 -03A-2
CONTROL SYSTEM DEVICE AND CONTROL
RELATIONSHIP CHART [KL] ............ 01-02B-7.01-03B-2
CONTROL SYSTEM DIAGRAM [F S] .................. 01-40A-2
CONTROL SYSTEM DIAGRAM [KL] .................. 01-40B-2
CONTROL SYSTEM WIRING DIAGRAM
[FS] ...................................................... 01 02A -3,01 -40A-3
CONTROL SYSTEM WIRING DIAGRAM
[KL] ...................................................... 01 -02B-3.01 -40B-3
AI-02

ALPHABETICAL INDEX
CONTROL VALVE BODY AND THERMOSTATIC OIL
LEVEL CONTROL VALVE REMOVAL/
INSTALLATION [LA4A-EL] ............................ 05-17A-42
CONTROL VALVE BODY REMOVAL/
INSTALLATION [GF4A-EL] .............................. 05-17B-40
COOLING FAN MOTOR INSPECTION
.................... 01-12-6
COOLING FAN RELAY INSPECTION ...................... 01-12-7
COOLING SYSTEM SERVICE W ARNINGS ............ 01-12-1
COOLING UNIT DISASSEMBLY/ASSEMBLY .... 07-11-13
COOLING UNIT REMOVAL/INSTALLATION .......... 07-11-12
COURTESY LIGHT BULB REMOVAL/
INSTALLATION ........................................................ 09-18-17
COWL GRILLE REMOVAL/INSTALLATION ............ 09-16-2
C-PILLAR TRIM REMOVAL/INSTALLATION .... 09-17-12
CPU INSPECTION ..................................................... 09-40-1
CPU REMOVAL/INSTALLATION .............................. 09-40-1
CRANKSHAFT POSITION SENSOR
INSPECTION [FS] ............................................... 01-40A-31
CRANKSHAFT POSITION SENSOR
INSPECTION [K L] ............................................... 01-40B-33
CRANKSHAFT POSITION SENSOR
REPLACEMENT [F S ] ......................................... 01-40A-31
CRANKSHAFT POSITION SENSOR
REPLACEMENT [KL] ......................................... 01-40B-33
CROSSMEMBER (REAR) REMOVAL/
INSTALLATION .......................................................... 02-14-7
CRUISE ACTUATOR INSPECTION .......................... 01-20-5
CRUISE ACTUATOR REMOVALVINSTALLATION . 01-20-4
CRUISE CONTROL SWITCH INSPECTION ............ 01-20-8
CRUISE CONTROL SWITCH REMOVALV
INSTALLATION .......................................................... 01-20-8
CRUISE CONTROL SYSTEM COMPONENTS . .. 01-20-1
CYLINDER HEAD GASKET REPLACEMENT
[FS] ....................................................................... 01-10A-10
CYLINDER HEAD GASKET REPLACEMENT
[KL] ....................................................................... 01-10B-10
_________ D _________
DASHBOARD DISASSEMBLY/ASSEMBLY ............ 09-17-3
DASHBOARD REMOVAL/INSTALLATION .............. 09-17-2
DEFLECTOR REMOVALVINSTALLATION ................ 09-15-4
DIAGNOSTIC ASSIST FUNCTION
[AUDIO SYSTEM] ................................................... 09-20-22
DIAGNOSTIC MONITORING TEST RESULTS
[FS] ....................................................................... 01-02A-23
DIAGNOSTIC MONITORING TEST RESULTS
[KL] ....................................................................... 01-02B-23
DOOR (FRONT) AD USTMENT ................................ 09-11-1
DOOR (FRONT) REMOVAL/INSTALLATION .......... 09-11-2
DOOR (REAR) AD USTMENT .................................. 09-11-4
DOOR (REAR) REMOVALVINSTALLATION .............. 09-11-5
DOOR GLASS AND GUIDE (FRONT)
REMOVAL/INSTALLATION ...................................... 09-12-2
DOOR GLASS AND GUIDE (REAR)
REMOVALVINSTALLATION ...................................... 09-12-2
DOOR LOCK ACTUATOR (FRONT)
INSPECTION ............................................................... 09-14-2
DOOR LOCK ACTUATOR (REAR) INSPECTION . 09-14-4
DOOR LOCK AND OPENER (FRONT)
REMOVALVINSTALLATION ...................................... 09-14-2
DOOR LOCK AND OPENER (REAR)
REMOVALVINSTALLATION ...................................... 09-14-4
DOOR LOCK CONTROL MODULE 1
INSPECTION .............................................................. 09-14-7
DOOR LOCK CONTROL MODULE 1
REMOVALVINSTALLATION ...................................... 09-14-6
DOOR LOCK CONTROL MODULE 2
INSPECTION .............................................................. 09-14-8
DOOR LOCK CONTROL MODULE 2
REMOVALVINSTALLATION
...................................... 09-14-7
DOOR LOCK STRIKER (FRONT) AD USTMENT . 09-14-3
DOOR LOCK STRIKER (FRONT)
REMOVAL/INSTALLATION ...................................... 09-14-3
DOOR LOCK STRIKER (REAR) AD USTMENT .. 09-14-5
DOOR LOCK STRIKER (REAR) REMOVALV
INSTALLATION .......................................................... 09-14-5
DOOR LOCK SWITCH INSPECTION
...................... 09-14-6
DOOR LOCK SWITCH REMOVALV
INSTALLATION
.......................................................... 09-14-5
DOOR LOWER WEATHERSTRIP (FRONT)
REMOVALVINSTALLATION ...................................... 09-11-3
DOOR LOWER WEATHERSTRIP (REAR)
REMOVALVINSTALLATION ...................................... 09-11-6
DOOR SPEAKER INSPECTION .............................. 09-20-2
DOOR SPEAKER REMOVALVINSTALLATION .... 09-20-1
DOOR SWITCH INSPECTION ................................ 09-18-14
DOOR SWITCH REMOVALVINSTALLATION ......... 09-18-13
DOOR TRIM (FRONT) DISASSEMBLY/
ASSEMBLY ................................................................ 09-17-9
DOOR TRIM (FRONT) REMOVAL/
INSTALLATION .......................................................... 09-17-9
DOOR TRIM (REAR) REMOVALV
INSTALLATION ........................................................ 09-17-10
DOOR WEATHERSTRIP (FRONT)
REMOVALVINSTALLATION ...................................... 09-11-3
DOOR WEATHERSTRIP (REAR)
REMOVAL/INSTALLATION ...................................... 09-11-5
DRAIN HOSE (FRONT) INSTALLATION .................. 09-15-4
DRAIN HOSE (FRONT) REMOVAL .......................... 09-15-4
DRAIN HOSE (REAR) INSTALLATION .................... 09-15-5
DRAIN HOSE (REAR) REMOVAL .............................. 09-15-5
DRIVE BELT AD USTMENT [FS ] ........................ 01-10A-2
DRIVE BELT AD USTMENT [K L] ........................ 01-10B-2
DRIVE BELT INSPECTION [FS] .......................... 01-10A-1
DRIVE BELT INSPECTION [KL] .......................... 01-10B-1
DRIVE PLATE REMOVALVINSTALLATION
[GF4A-EL] .......................................................... 05-17B-44
DRIVE PLATE REMOVALVINSTALLATION
[LA4A-EL] .......................................................... 05-17A-50
DRIVE SHAFT (ATX, TRIPOD TYPE)
DISASSEMBLY/ASSEMBLY .................................. 03-13-14
DRIVE SHAFT (MTX, DOUBLE OFFSET TYPE)
DISASSEMBLY/ASSEMBLY .................................. 03-13-10
DRIVE SHAFT PRE-INSPECTION .......................... 03-13-6
DRIVE SHAFT REMOVALVINSTALLATION .............. 03-13-7
DRIVELINE/AXLE S ST .............................................. 03-60-1
DRIVELINE/AXLE TECHNICAL DATA .................... 03-50-1
AI-03

ALPHABETICAL INDEX
DRIVELINE/AXLE TIGHTENING TORQUE ............ 03-50-1
DRIVER-SIDE AIR BAG MODULE
REMOVALVINSTALLATION .................................... 08-10-10
DUCT (REAR) REMOVALVINSTALLATION ............ 07-11-16
____________________ E ____________________
EGR BOOST SENSOR INSPECTION [FS] .... 01-40A-37
EGR BOOST SENSOR INSPECTION [KL] .... 01-40B-40
EGR BOOST SOLENOID VALVE INSPECTION .. 01-16-17
EGR SYSTEM ............................................................ 01-16-13
EGR VALVE INSPECTION ........................................ 01-16-16
EGR VALVE REMOVALVINSTALLATION [FS] .... 01-16-15
EGR VALVE REMOVALVINSTALLATION [KL] .... 01-16-16
ELECTRICAL SYSTEM ............................................ 00-00-16
ELECTRICAL SYSTEM TEST [LA4A-EL] 05-17A-24
ELECTRONIC CONTROL SYSTEM [GF4A-EL] 05-17B-6
ELECTRONIC CONTROL SYSTEM [LA4A-EL] . 05-17A-8
EMISSION SYSTEM .................................................... 09-16-8
EMISSION SYSTEM (FUEL TANK SIDE)
COMPONENT REMOVALVINSTALLATION 01-16-5
EMISSION SYSTEM OUTLINE .................................. 01-16-2
ENGINE CONTROL SYSTEM OPERATION
INSPECTION [FS] ............................................... 01-03A-54
ENGINE CONTROL SYSTEM OPERATION
INSPECTION [K L] ............................................... 01-03B-56
ENGINE COOLANT LEAKAGE INSPECTION .... 01-12-3
ENGINE COOLANT LEVEL INSPECTION .............. 01-12-1
ENGINE COOLANT REPLACEMENT ...................... 01-12-2
ENGINE COOLANT TEMPERATURE SENSOR
INSPECTION [FS] ............................................... 01-40A-34
ENGINE COOLANT TEMPERATURE SENSOR
INSPECTION [K L] ............................................... 01-40B-36
ENGINE DISASSEMBLY/ASSEMBLY [FS] .... 01-10A-16
ENGINE DISASSEMBLY/ASSEMBLY [KL] .... 01-10B-18
ENGINE OIL LEVEL INSPECTION ............................ 01-11-1
ENGINE OIL REPLACEMENT .................................... 01-11-1
ENGINE REMOVAL/INSTALLATION [FS] ........ 01-10A-14
ENGINE REMOVAL/INSTALLATION [KL] ........ 01-10B-16
ENGINE SST ................................................................. 01-60-1
ENGINE TECHNICAL DATA ...................................... 01-50-1
ENGINE TIGHTENING TO RQ UE .............................. 01-50-4
ENGINE TUNE-UP [FS] ....................................... 01-10A-16
ENGINE TUNE-UP [K L] ....................................... 01-10B-19
EVAPORATIVE EMISSION (EVAP) CONTROL
SYSTEM ....................................................................... 01-16-6
EVAPORATIVE GAS CHECK VALVE (TWO-WAY)
INSPECTION ............................................................... 01-16-9
EVAPORATOR INSPECTION .................................. 07-11-13
EXHAUST SYSTEM INSPECTION ............................ 01-15-1
EXHAUST SYSTEM REMOVALVINSTALLATION
[FS] ............................................................................... 01-15-2
EXHAUST SYSTEM REMOVALVINSTALLATION
[KL] ............................................................................... 01-15-3
EXTRACTOR CHAMBER REMOVALV
INSTALLATION .......................................................... 09-16-1
F
FAN MOTOR REMOVALVINSTALLATION ................ 01-12-7
FAN SWITCH INSPECTION .................................... 07-40-21
FAN SWITCH REMOVALVINSTALLATION ............. 07-40-24
FENDER PANEL (FRONT) REMOVALV
INSTALLATION .......................................................... 09-10-6
FILAMENT INSPECTION .......................................... 09-12-17
FILAMENT REPAIR .................................................... 09-12-18
FINISHER (REAR) REMOVALVINSTALLATION ... 09-16-2
FINISHER MOLDING (REAR) INSTALLATION .... 09-16-8
FINISHER MOLDING (REAR) REMOVAL ................ 09-16-7
FLAP (FRONT) REMOVALVINSTALLATION ............ 09-16-2
FLASHER CONTROL MODULE INSPECTION .. 09-18-10
FLASHER CONTROL MODULE REMOVALV
INSTALLATION .......................................................... 09-18-9
FLOOR COVERING REMOVALV
INSTALLATION ........................................................ 09-17-16
FLYWHEEL INSPECTION ........................................ 05-10-11
FUEL FILTER (HIGH-PRESSURE SIDE)
REMOVALVINSTALLATION ....................................01-14-15
FUEL GAUGE SENDER UNIT INSPECTION 09-22-9
FUEL IN ECTION CONTROL SYSTEM ............... 01-14-15
FUEL IN ECTOR DESCRIPTION [FS] .................... 01-14-17
FUEL IN ECTOR DESCRIPTION [KL] .................... 01-14-18
FUEL IN ECTOR INSPECTION .............................. 01-14-20
FUEL IN ECTOR REMOVALVINSTALLATION
[FS] ............................................................................ 01-14-18
FUEL IN ECTOR REMOVALVINSTALLATION
[KL] ............................................................................ 01-14-19
FUEL LINE PRESSURE INSPECTION .................... 01-14-6
FUEL LINE SAFETY PROCEDURE .......................... 01-14-6
FUEL PRESSURE HOLD INSPECTION .................. 01-14-5
FUEL PUMP CONTROL SYSTEM .......................... 01-14-11
FUEL PUMP INSPECTION ...................................... 01-14-13
FUEL PUMP RELAY INSPECTION ........................01-14-29
FUEL PUMP REMOVALVINSTALLATION
............... 01-14-12
FUEL SHUT-OFF VALVE INSPECTION ................ 01-14-11
FUEL SYSTEM ............................................................ 01-14-1
FUEL TANK INSPECTION ........................................ 01-14-10
FUEL TANK PRESSURE SENSOR
INSPECTION [FS] .............................................. 01-40A-38
FUELTANK PRESSURE SENSOR
INSPECTION [KL] .............................................. 01-40B-41
FUEL TANK REMOVAL/INSTALLATION .................. 01-14-6
FUEL-FILLER CAP INSPECTION .......................... 01-16-12
FUEL-FILLER LID AD USTMENT ............................ 09-10-1
FUEL-FILLER LID OPENER REMOVALV
INSTALLATION .......................................................... 09-14-9
FUEL-FILLER LID REMOVALVINSTALLATION ... 09-10-1
FUNDAMENTAL PROCEDURES ............................ 00-00-13
FUSE SERVICE CAUTION ........................................ 09-21-1
G
GENERAL PROCEDURES (CLUTCH) .................... 05-10-1
GENERATOR INSPECTION ...................................... 01-17-3
Al-04

ALPHABETICAL INDEX
GENERATOR REMOVAL/INSTALLATION ................ 01-17-3
GLASS ANTENNA INSPECTION ............................ 09-20-5
GLASS PANEL AD USTMENT .................................. 09-15-6
GLASS PANEL REMOVAL/INSTALLATION ............ 09-15-5
GLOVE COMPARTMENT LIGHT SWITCH
INSPECTION ............................................................ 09-18-16
GLOVE COMPARTMENT LIGHT SWITCH
REMOVALVINSTALLATION .................................... 09-18-16
GLOVE COMPARTMENT REMOVAL/
INSTALLATION .......................................................... 09-17-6
_________ H _________
HAZARD WARNING SWITCH INSPECTION .......... 09-18-8
HAZARD WARNING SWITCH REMOVAL/
INSTALLATION .......................................................... 09-18-7
HEADLIGHT AD USTMENT ...................................... 09-18-1
HEADLIGHT BULB REMOVAL/INSTALLATION ... 09-18-2
HEADLIGHT HIGH RELAY INSPECTION
................ 09-18-8
HEADLIGHT HIGH RELAY REMOVAL/
INSTALLATION .......................................................... 09-18-8
HEADLIGHT RELAY INSPECTION .................. 09-18-9
HEADLIGHT REMOVAL/INSTALLATION .................. 09-18-2
HEADLINER REMOVAL/INSTALIATION ................ 09-17-15
HEAT DUCT (REAR) REMOVAL/
INSTALLATION ......................................................... 07-11-16
HEATED OXYGEN SENSOR INSPECTION
[FS] ....................................................................... 01-40A-36
HEATED OXYGEN SENSOR INSPECTION
[KL] ....................................................................... 01-40B-38
HEATER CORE INSPECTION ................................ 07-11-15
HEATER UNIT DISASSEMBLY/ASSEMBLY 07-11-14
HEATER UNIT REMOVAL/INSTALLATION
............ 07-11-13
HIGH-MOUNT BRAKE LIGHT BULB
REMOVAL/INSTALLATION ...................................... 09-18-4
HIGH-MOUNT BRAKE LIGHT REMOVAL/
INSTALLATION .......................................................... 09-18-4
HIGH-TENSION LEAD INSPECTION ...................... 01-18-6
HIGH-TENSION LEAD INSTALLATION .................. 01-18-6
HIGH-TENSION LEAD REMOVAL ............................ 01-18-5
HOOD AD USTMENT ................................................ 09-10-1
HOOD LOCK AD USTMENT .................................. 09-14-10
HOOD LOCK AND OPENER REMOVAL/
INSTALLATION ........................................................ 09-14-10
HOOD REMOVAL/INSTALLATION ............................ 09-10-2
HOOD SWITCH INSPECTION ................................ 09-14-23
HORN RELAY INSPECTION ................................... 09-22-11
HORN REMOVAL/INSTALLATION ........................ 09-22-11
HOW TO USE THIS MANUAL................................... 00-00-2
HVAC BASIC SYSTEM ................................................. 07-11-1
HVAC BASIC SYSTEM STRUCTURAL VIEW ... 07-11-10
HVAC CONTROL SYSTEM ....................................... 07-40-2
HVAC CONTROL SYSTEM STRUCTURAL
VIE W ......................................................................... 07-40-11
HVAC TECHNICAL DATA ........................................... 07-50-1
HVAC TIGHTENING TORQUE ................................ 07-50-1
HYDRAULIC CONTROL SYSTEM [LA4A-EL] .. 05-17A-5
I
IDENTIFICATION NUMBER LOCATIONS ........... 00-00-22
IDLE AIR CONTROL (IAC) VALVE INSPECTION
[FS] ........................................................................ 01-13A 8
IDLE AIR CONTROL (IAC) VALVE INSPECTION
[KL] ........................................................................ 01-13B-8
IDLE AIR CONTROL SYSTEM [F S] .................... 01-13A-5
IDLE AIR CONTROL SYSTEM [KL] .................... 01-13B-5
IDLE SPEED AD USTMENT [FS] ...................... 01-10A-18
IDLE SPEED AD USTMENT [KL] ...................... 01-10B-20
IDLE-UP SPEED INSPECTION [F S ] ................ 01-10A-18
IDLE-UP SPEED INSPECTION [KL] ................ 01-10B-21
IGNITION COIL INSPECTION .................................... 01-18-4
IGNITION COIL REMOVAL/INSTALLATION ............ 01-18-3
IGNITION KEY CYLINDER ILLUMINATION BULB
REMOVAL/INSTALLATION .................................... 09-18-16
IGNITION SWITCH INSPECTION .............................. 09-21-2
IGNITION SWITCH REMOVAL/INSTALLATION ... 09-21-1
IGNITION SYSTEM OUTLINE .................................... 01-18-2
IGNITION TIMING INSPECTION [FS] .............. 01-10A-17
IGNITION TIMING INSPECTION [KL] .............. 01-10B-19
IMMOBILIZER SYSTEM REPROGRAMMING
PROCEDURE .......................................................... 09-14-29
IMMOBILIZER SYSTEM SERVICE CAUTION ... 09-14-27
IMMOBILIZER SYSTEM WIRING DIAGRAM ........ 09-02-2
IMMOBILIZER UNIT CODE WORD INPUT
PROCEDURE .......................................................... 09-14-35
IMMOBILIZER UNIT INSPECTION .......................... 09-14-28
IMMOBILIZER UNIT REMOVAL/
INSTALLATION ........................................................ 09-14-28
INDICATOR PANEL AD USTMENT .......................... 05-18-2
INPUT/TURBINE SPEED SENSOR INSPECTION
[GF4A-EL] .......................................................... 05-17B-26
INPUT/TURBINE SPEED SENSOR
REMOVAL/INSTALLATION [GF4A-EL] .......... 05-17B-27
INSPECTION OF SST (DEPLOYMENT TOOL) .. 08-10-21
INSTALLATION OF RADIO SYSTEM ...................... 00-00-16
INSTRUMENT CLUSTER DISASSEMBLY/
ASSEMBLY .............................................................. 09-22-1
INSTRUMENT CLUSTER INPUT/OUTPUT CHECK
MO DE ........................................................................ 09-22-3
INSTRUMENT CLUSTER INSPECTION ................ 09-22-2
INSTRUMENT CLUSTER REMOVAL/
INSTALLATION ........................................................ 09-22-1
INSTRUMENT CLUSTER REPAIR .......................... 09-22-2
INTAKE AIR TEMPERATURE SENSOR
INSPECTION [FS] .............................................. 01-40A-35
INTAKE AIR TEMPERATURE SENSOR
INSPECTION [K L] .............................................. 01-40B-37
INTAKE MANIFOLD COMPONENT
DISASSEMBLY/ASSEMBLY [KL] ...................... 01-13B-9
INTAKE-AIR SYSTEM [F S] .................................. 01-13A-2
INTAKE-AIR SYSTEM [KL] .................................. 01-13B-2
INTAKE-AIR SYSTEM REMOVAL/
INSTALLATION [F S ] ............................................ 01-13A-3
INTAKE-AIR SYSTEM REMOVALV
INSTALLATION [KL] ............................................ 01-13B-4

ALPHABETICAL INDEX
INTERIOR LIGHT INSPECTION .......................... 09-18-12
INTERIOR LIGHT REMOVAL/INSTALLATION . .. 09-18-11
INTERLOCK CABLE INSPECTION .......................... 05-18-1
INTERMITTENT CONCERN
TROUBLESHOOTING [F S ] .................................. 01-03A-3
INTERMITTENT CONCERN
TROUBLESHOOTING [K L] .................................. 01-03B-3
_________ J _________
ACKING POSITIONS .............................................. 00-00-19
OINT SHAFT DISASSEMBLY/ASSEMBLY 03-13-4
OINT SHAFT PRE-INSPECTION ............................ 03-13-1
OINT SHAFT REMOVAL/INSTALLATION .............. 03-13-2
_________ K _________
KEY ON ENGINE OFF (KOEO)
SELF-TEST [FS] ................................................... 01-02A-9
KEY ON ENGINE OFF (KOEO)
SELF-TEST [KL] ................................................... 01-02B-9
KEY ON ENGINE RUNNING (KOER)
SELF-TEST [FS] ................................................. 01-02A-10
KEY ON ENGINE RUNNING (KOER)
SELF-TEST [K L] ................................................. 01-02B-10
KEY REMINDER SWITCH INSPECTION ................ 09-21-2
KEYLESS CONTROL MODULE INSPECTION .. 09-14-20
KEYLESS CONTROL MODULE REMOVAL/
INSTALLATION ........................................................ 09-14-20
KEYLESS ENTRY SECURITY SYSTEM ................ 09-14-12
KEYLESS ENTRY SYSTEM ON-BOARD
DIAGNOSTIC ......................................................... 09-03E-5
KEYLESS ENTRY SYSTEM PRELIMINARY
INSPECTION ......................................................... 09-03E-3
KEYLESS ENTRY SYSTEM PROBLEM
CHECK ................................................................... 09-03E-2
KNOCK SENSOR INSPECTION [FS] ................ 01-40A-30
KNOCK SENSOR INSPECTION [KL] ................ 01-40B-31
KNOCK SENSOR REPLACEMENT [FS ] 01-40A-31
KNOCK SENSOR REPLACEMENT [K L] 01-40B-32
_________ L _________
LATERAL LINK AND TRAILING LINK
REMOVAL/INSTALLATION ...................................... 02-14-5
LICENSE PLATE LIGHT REMOVAL/
INSTALLATION ........................................................... 09-18-4
LIGHT SWITCH INSPECTION .................................. 09-18-7
LIGHT SWITCH REMOVALVINSTALLATION ............ 09-18-6
LINE PRESSURE TEST [GF4A-EL] ................ 05-17B-13
LINE PRESSURE TEST [LA4A-EL] .................. 05-17A-16
LOAD LIMITER RETRACTOR INSPECTION .......... 08-11-5
LOWER ARM (FRONT) INSPECTION ...................... 02-13-5
LOWER ARM (FRONT) REMOVAL/
INSTALLATION ........................................................... 02-13-4
LOWER MODULE REMOVAL/INSTALLATION .... 09-20-8
LOWER PANEL REMOVAL/INSTALLATION 09-17-7
M
MAGNETIC CLUTCH AD USTMENT .................... 07-40-18
MAGNETIC CLUTCH DISASSEMBLY/
ASSEMBLY .............................................................. 07-40-18
MAGNETIC CLUTCH INSPECTION ........................ 07-40-19
MAIN FUSE REMOVAL/INSTALLATION .................. 09-21-1
MAIN RELAY INSPECTION [FS] ........................ 01-40A-44
MAIN RELAY INSPECTION [K L] ........................ 01-40B-47
MANUAL OUTSIDE MIRROR GLASS
INSTALLATION ........................................................ 09-12-22
MANUAL OUTSIDE MIRROR GLASS
REMOVAL ................................................................ 09-12-22
MANUAL OUTSIDE MIRROR REMOVAL/
INSTALLATION ........................................................ 09-12-21
MANUAL TRANSAXLE REMOVAL/
INSTALLATION .......................................................... 05-15-4
MANUAL WINDOW REGULATOR (FRONT)
REMOVAL/INSTALLATION ...................................... 09-12-4
MANUAL WINDOW REGULATOR (REAR)
REMOVALVINSTALLATION ...................................... 09-12-6
MAP LIGHT REMOVALVINSTALLATION ................ 09-18-11
MASS AIR FLOW SENSOR INSPECTION
[FS] ...................................................................... 01-40A-29
MASS AIR FLOW SENSOR INSPECTION
[KL] ...................................................................... 01-40B-29
MECHANICAL SYSTEM TEST [GF4A-EL] .... 05-17B-13
MECHANICAL SYSTEM TEST [LA4A-EL] .... 05-17A-16
METER HOOD REMOVALVINSTALLATION .............. 09-17-7
_________ N _________
NEUTRAL SWITCH INSPECTION [F S ] 01-40A-41
NEUTRAL SWITCH INSPECTION [K L] 01-40B-45
NEUTRAL SWITCH REMOVALVINSTALLATION
[FS] ...................................................................... 01-40A-42
NEUTRAL SWITCH REMOVALVINSTALLATION
[KL] ...................................................................... 01-40B-46
NOISE FILTER INSPECTION .................................. 09-20-25
NOISE FILTER REMOVALVINSTALLATION 09-20-25
NONRETURN VALVE INSPECTION
...................... 01-14-11
0 ___________________
O/D OFF INDICATOR LIGHT INSPECTION
[GF4A-EL] .......................................................... 05-17B-31
O/D OFF INDICATOR LIGHT INSPECTION
[LA4A-EL] .......................................................... 05-17A-34
O/D OFF SWITCH INSPECTION [GF4A-EL] .. 05-17B-22
O/D OFF SWITCH INSPECTION [LA4A-EL] .. 05-17A-32
O/D OFF SWITCH REMOVALVINSTALLATION
[GF4A-EL] .......................................................... 05-17B-23
O/D OFF SWITCH REMOVALVINSTALLATION
[LA4A-EL] .......................................................... 05-17A-32
OBD II DRIVE MODE [FS] .................................. 01-02A-18
OBD II DRIVE MODE [KL] .................................. 01-02B-18
OBD-II DESCRIPTIONS [FS] .............................. 01-02A-8
OBD-II DESCRIPTIONS [KL] .............................. 01-02B-8
AI-06

ALPHABETICAL INDEX
OBD-II DIAGNOSTIC MONITORING TEST
RESULTS [FS ] ........................ 01-02A-9
OBD-II DIAGNOSTIC MONITORING TEST
RESULTS [K L] ....................................................... 01-02B-9
OBD-II FREEZE FRAME DATA [FS] .................. 01-02A-9
OBD-II FREEZE FRAME DATA [KL] .................. 01-02B-9
OBD-II GENERIC FUNCTION [FS] .................... 01-02A-8
OBD-II GENERIC FUNCTION [KL] .................... 01-02B-8
OBD-II ON-BOARD SYSTEM READINESS TEST
[FS] ......................................................................... 01-02A-9
OBD-II ON-BOARD SYSTEM READINESS TEST
[KL] ......................................................................... 01-02B-9
OBD-II PARAMETER IDENTIFICATION (PID)
ACCESS [FS] ......................................................... 01-02A-9
OBD-II PARAMETER IDENTIFICATION (PID)
ACCESS [KL] ......................................................... 01-02B-9
OBD-II PENDING TROUBLE CODES [FS] 01-02A-9
OBD-II PENDING TROUBLE CODES [KL] 01-02B-9
OBD-II READ/CLEAR DIAGNOSTIC TEST
RESULTS [FS] ....................................................... 01-02A-9
OBD-II READ/CLEAR DIAGNOSTIC TEST
RESULTS [K L] ....................................................... 01-02B-9
OBD-II SPECIFIC FUNCTION [FS] .................... 01-02A-8
OBD-II SPECIFIC FUNCTION [KL] .................... 01-02B-8
OIL COOLER REMOVALVINSTALLATION
[GF4A-EL] ........................................................... 05-17B-42
OIL COOLER REMOVALVINSTALLATION
[LA4A-EL] ........................................................... 05-17A-48
OIL FILTER REPLACEMENT .................................... 01-11-2
OIL PAN REMOVALVINSTALLATION ........................ 01-11-3
OIL PRESSURE INSPECTION .................................. 01-11-2
OIL PRESSURE SWITCH INSPECTION ................ 09-22-9
OIL PUMP BODY SEAL REMOVAL/
INSTALLATION [LA4A-EL] .............................. 05-17A-44
OIL PUMP DISASSEMBLY/ASSEMBLY .................. 01-11-9
OIL PUMP INSPECTION .......................................... 01-11-10
OIL PUMP REMOVALVINSTALLATION .......... 01-11-5
OIL SEAL (DIFFERENTIAL) REPLACEMENT .... 05-15-2
OIL SEAL (FRONT) REPLACEMENT [FS] .... 01-10A-13
OIL SEAL (FRONT) REPLACEMENT [KL] .... 01-10B-15
OIL SEAL REMOVALVINSTALLATION
[GF4A-EL] ........................................................... 05-17B-40
OIL SEALS REMOVALVINSTALLATION
[LA4A-EL] ........................................................... 05-17A-44
ON-BOARD DIAGNOSTIC TEST [FS] .............. 01-02A-11
ON-BOARD DIAGNOSTIC TEST [K L] .............. 01-02B-11
ORIFICE TUBE REMOVALVINSTALLATION .......... 07-11-19
_________ P _________
PACKAGE TRIM (REAR) REMOVAL/
INSTALLATION ........................................................ 09-17-12
PANEL LIGHT CONTROL SWITCH
INSPECTION.............................................................09-18-15
PANEL LIGHT CONTROL SWITCH
REMOVALVINSTALLATION .................................... 09-18-14
PASSENGER-SIDE AIR BAG MODULE
REMOVALVINSTALLATION .................................... 08-10-11
PCV VALVE INSPECTION ........................................ 01-16-18
PID/DATA MONITOR INSPECTION
[GF4A-EL] .......................................................... 05-02B-62
PILOT BEARING INSPECTION .............................. 05-10-10
POSITIVE CRANKCASE VENTILATION (PCV)
SYSTEM .................................................................... 01-16-17
POWER DOOR LOCK AND KEYLESS ENTRY SYSTEM
SYMPTOM TROUBLESHOOTING .................... 09-03E-8
POWER OUTSIDE MIRROR GLASS
INSTALLATION ........................................................ 09-12-22
POWER OUTSIDE MIRROR GLASS
REMOVAL ................................................................ 09-12-21
POWER OUTSIDE MIRROR INSPECTION .......... 09-12-20
POWER OUTSIDE MIRROR REMOVAL/
INSTALLATION ........................................................ 09-12-21
POWER OUTSIDE MIRROR SWITCH
INSPECTION ............................................................ 09-12-23
POWER OUTSIDE MIRROR SWITCH
REMOVALVINSTALLATION .................................... 09-12-22
POWER SEAT SWITCH INSPECTION .................... 09-13-9
POWER STEERING FLUID INSPECTION .............. 06-12-1
POWER STEERING OIL PUMP
DISASSEMBLY/ASSEMBLY .................................. 06-12-15
POWER STEERING OIL PUMP REMOVAL/
INSTALLATION ........................................................ 06-12-13
POWER STEERING PRESSURE SWITCH
INSPECTION [FS] .............................................. 01-40A-40
POWER STEERING PRESSURE SWITCH
INSPECTION [K L] .............................................. 01-40B-43
POWER WINDOW MAIN SWITCH INSPECTION . 09-12-8
POWER WINDOW MAIN SWITCH
REMOVALVINSTALLATION ...................................... 09-12-7
POWER WINDOW REGULATOR (FRONT)
INSPECTION .............................................................. 09-12-3
POWER WINDOW REGULATOR (FRONT)
REMOVALVINSTALLATION ...................................... 09-12-4
POWER WINDOW REGULATOR (REAR)
INSPECTION .............................................................. 09-12-5
POWER WINDOW REGULATOR (REAR)
REMOVALVINSTALLATION ...................................... 09-12-5
POWER WINDOW SUBSWITCH INSPECTION .. 09-12-10
POWER WINDOW SUBSWITCH
REMOVALVINSTALLATION ...................................... 09-12-9
POWERTRAIN CONTROL MODULE (PCM)
INSPECTION [FS] .............................................. 01-40A-15
POWERTRAIN CONTROL MODULE (PCM)
INSPECTION [KL] .............................................. 01-40B-14
POWERTRAIN CONTROL MODULE (PCM)
REMOVALVINSTALLATION [F S ] ...................... 01-40A-14
POWERTRAIN CONTROL MODULE (PCM)
REMOVAL/INSTALLATION [KL] ...................... 01-40B-13
POWERTRAIN CONTROL MODULE
INSPECTION [GF4A-EL] .................................. 05-17B-32
POWERTRAIN CONTROL MODULE
INSPECTION [LA4A-EL] .................................. 05-17A-34
POWERTRAIN CONTROL MODULE
REMOVALVINSTALLATION [GF4A-EL] 05-17B-32
POWERTRAIN CONTROL MODULE
REMOVALVINSTALLATION [LA4A-EL] .......... 05-17A-34
POWERTRAIN SYSTEM [GF4A-EL] .................. 05-17B-2
POWERTRAIN SYSTEM [LA4A-EL] .................. 05-17A-2
PRC SOLENOID VALVE INSPECTION ..................01-14-28

ALPHABETICAL INDEX
PRC SOLENOID VALVE REMOVALS
INSTALLATION ........................................... 01-14-28
PRECAUTION (DRIVELINE/AXLE) .......................... 03-10-1
PRECAUTION (STEERING) ...................................... 06-10-1
PRECAUTION (SUSPENSION) ................................ 02-10-1
PRE-DELIVERY INSPECTION
................................ 00-00-26
PRESSURE CONTROL VALVE INSPECTION
[KL] ............................................................................. 01-16-10
PRESSURE REGULATOR CONTROL (PRC)
SYSTEM .................................................................... 01-14-25
PRESSURE REGULATOR INSPECTION ............. 01-14-27
PRESSURE REGULATOR REMOVAL/
INSTALLATION ........................................................ 01-14-26
PRESSURE RELIEF VALVE INSPECTION............07-40-25
PURGE SOLENOID VALVE INSPECTION
........... 01-16-12
_________ _________
RADIATOR CAP INSPECTION .................................. 01-12-3
RADIATOR GRILLE INSTALLATION ........................ 09-16-2
RADIATOR GRILLE REMOVAL .................................. 09-16-1
RADIATOR REMOVALVINSTALLATION .................... 01-12-4
REAR OIL SEAL REPLACEMENT [F S ] ............ 01-10A-14
REAR OIL SEAL REPLACEMENT [K L] ............ 01-10B-15
REARVIEW MIRROR BASE INSTALLATION .... 09-12-25
REARVIEW MIRROR BASE REMOVAL ................ 09-12-24
REARVIEW MIRROR INSTALLATION .................... 09-12-24
REARVIEW MIRROR REMOVAL ............................ 09-12-24
REFRIGERANT CHARGING ...................................... 07-10-3
REFRIGERANT LINES REMOVAL/
INSTALLATION ......................................................... 07-11-20
REFRIGERANT PRESSURE CHECK ...................... 07-10-3
REFRIGERANT PRESSURE SWITCH
INSPECTION ............................................................ 07-40-21
REFRIGERANT PRESSURE SWITCH
REMOVAL/INSTALLATION .................................... 07-40-20
REFRIGERANT RECOVERY
.................................... 07-10-5
REFRIGERANT SYSTEM GENERAL
PROCEDURES ........................................................... 07-10-2
REFRIGERANT SYSTEM PERFORMANCE
TEST ............................................................................. 07-10-2
REFRIGERANT SYSTEM SERVICE CAUTIONS .. 07-10-2
REFRIGERANT SYSTEM SERVICE WARNINGS . 07-10-1
REGULATOR HANDLE INSTALLATION ................ 09-12-11
REGULATOR HANDLE REMOVAL ........................ 09-12-10
RESISTOR INSPECTION .......................................... 07-40-17
RESISTOR REMOVALVINSTALLATION..................07-40-17
RESTRAINTS SST ..................................................... 08-60-1
RESTRAINTS TIGHTENING TORQUE .................. 08-50-1
ROAD TEST [GF4A-EL] ....................................... 05-17B-16
ROAD TEST [LA4A-EL] ....................................... 05-17A-19
ROLLOVER VALVE INSPECTION .......................... 01-16-11
ROOF MOLDING INSTALLATION ............................ 09-16-7
ROOF MOLDING REMOVAL ...................................... 09-16-6
ROOM FUSE INSTALLATION .................................... 09-21-1
s
SAE STANDARDS
.................................................... 00-00-23
SAS CONTROL MODULE BRACKET
REMOVALVINSTALLATION .................................... 08-10-16
SAS CONTROL MODULE REMOVAL/
INSTALLATION ........................................................ 08-10-15
SCHEDULED MAINTENANCE ................................ 00-00-27
SCUFF PLATE (FRONT) REMOVAL/
INSTALLATION ........................................................ 09-17-12
SCUFF PLATE (REAR) REMOVALV
INSTALLATION ........................................................ 09-17-13
SEAT (FRONT) DISASSEMBLY/ASSEMBLY 09-13-2
SEAT (FRONT) REMOVALVINSTALLATION
............ 09-13-1
SEAT (REAR) DISASSEMBLY/ASSEMBLY 09-13-6
SEAT (REAR) REMOVALVINSTALLATION ................ 09-13-5
SEAT BELT (FRONT) REMOVAL/
INSTALLATION .......................................................... 08-11-1
SEAT BELT (REAR) REMOVALVINSTALLATION . . 08-11-2
SEAT BELT ALR INSPECTION .................................. 08-11-4
SEAT BELT ELR INSPECTION .................................. 08-11-4
SELECTOR LEVER AD USTMENT .......................... 05-18-2
SELECTOR LEVER AND CABLE
REMOVALVINSTALLATION ...................................... 05-18-2
SELECTOR LEVER DISASSEMBLY/ASSEMBLY . 05-18-6
SELECTOR LEVER INSPECTION ............................ 05-18-1
SHIFT MECHANISM REMOVAL/INSTALLATION .. 05-16-1
SHOCK ABSORBER (FRONT) DISPOSAL 02-13-3
SHOCK ABSORBER (FRONT) INSPECTION .... 02-13-3
SHOCK ABSORBER (REAR) DISPOSAL
................ 02-14-3
SHOCK ABSORBER (REAR) INSPECTION 02-14-3
SHOCK ABSORBER AND COIL SPRING (FRONT)
REMOVALVINSTALLATION ...................................... 02-13-1
SHOCK ABSORBER AND COIL SPRING (REAR)
REMOVALVINSTALLATION ...................................... 02-14-2
SIDE AIR BAG MODULE REMOVAL/
INSTALLATION ........................................................ 08-10-11
SIDE AIR BAG SENSOR REMOVALV
INSTALLATION ........................................................ 08-10-13
SIDE PANEL REMOVALVINSTALLATION ................ 09-17-7
SIDE PROTECTOR NO.1, NO.2, NO.3
INSTALLATION .......................................................... 09-16-3
SIDE PROTECTOR NO.1, NO.2, NO.3
REMOVAL .................................................................. 09-16-3
SIDE TRIM (FRONT) REMOVALV
INSTALLATION ........................................................ 09-17-13
SIDE WALL REMOVALVINSTALLATION .................. 09-17-8
SLIDE MOTOR INSPECTION .................................... 09-13-7
SOLENOID BODY CONNECTOR COMPONENT
[LA4A-EL] .......................................................... 05-02A-56
SOLENOID BODY REMOVALVINSTALLATION
[LA4A-EL] .......................................................... 05-17A-33
SOLENOID VALVE REMOVAL/INSTALLATION
[GF4A-EL] .......................................................... 05-17B-30
SOLENOID VALVES INSPECTION [GF4A-EL] 05-17B-29
SPARK PLUG INSPECTION [KL] .............................. 01-18-6
SPEAKER (REAR) INSPECTION ............................ 09-20-3
SPEAKER (REAR) REMOVAL/INSTALLATION .. . 09-20-2
AI-08

ALPHABETICAL INDEX
STABILIZER (FRONT) REMOVAL/
INSTALLATION ........................................................... 02-13-6
STABILIZER (REAR) REMOVAL/INSTALLATION . 02-14-4
STABILIZER CONTROL LINK
INSPECTION ........................................... 02-13-6,02-14-4
STALL TEST [GF4A-EL] ..................................... 05-17B-14
STALL TEST [LA4A-EL] ....................................... 05-17A-17
STARTER INSPECTION .............................................. 01-19-3
STARTER INTERLOCK SWITCH INSPECTION
(MTX) ........................................................................... 01-19-4
STARTER REMOVALVINSTALLATION ...................... 01-19-2
STARTING PROCEDURE FOR ON-BOARD
DIAGNOSTIC TEST MODE .................................... 09-20-8
STEERING GEAR AND LINKAGE
DISASSEMBLY/ASSEMBLY .................................. 06-12-11
STEERING GEAR AND LINKAGE
INSPECTION ............................................................ 06-12-12
STEERING GEAR AND LINKAGE
REMOVALVINSTALLATION ...................................... 06-12-8
STEERING LOCK (ATX MODEL) INSPECTION ... 06-12-8
STEERING SHAFT COMPONENT
DISASSEMBLY/ASSEMBLY .................................... 06-12-7
STEERING SHAFT INSPECTION ............................ 06-12-7
STEERING SS T ........................................................... 06-60-1
STEERING TECHNICAL DATA ................................ 06-50-1
STEERING TIGHTENING TORQUE ...................... 06-50-2
STEERING WHEEL AND COLUMN
INSPECTION ............................................................... 06-12-3
STEERING WHEEL AND COLUMN
REMOVALVINSTALLATION ...................................... 06-12-5
SUNROOF CONTROL MODULE INSPECTION ... 09-15-8
SUNROOF CONTROL MODULE
REMOVALVINSTALLATION ...................................... 09-15-9
SUNROOF MOTOR INSPECTION ............................ 09-15-6
SUNROOF MOTOR INSTALLATION ........................ 09-15-7
SUNROOF MOTOR REMOVAL ................................ 09-15-7
SUNROOF SWITCH INSPECTION .......................... 09-15-8
SUNROOF SWITCH REMOVALVINSTALLATION .. 09-15-7
SUNROOF UNIT ASSEMBLY .................................... 09-15-3
SUNROOF UNIT DISASSEMBLY .............................. 09-15-2
SUNROOF UNIT REMOVALVINSTALLATION .......... 09-15-1
SUPPLIER IDENTIFICATION PROCEDURE ........ 09-20-9
SUSPENSION S S T ..................................................... 02-60-1
SUSPENSION TECHNICAL DATA .......................... 02-50-1
SUSPENSION TIGHTENING TORQUE .................. 02-50-3
SWING LOUVER INSPECTION .............................. 07-40-24
SWING LOUVER REMOVALVINSTALLATION .... 07-40-25
SYMPTOM DIAGNOSTIC INDEX [FS ] ................ 01-03A-5
SYMPTOM DIAGNOSTIC INDEX [K L] ................ 01-03B-5
SYMPTOM QUICK DIAGNOSIS CHART [FS] ... 01-03A-7
SYMPTOM QUICK DIAGNOSIS CHART [KL] ... 01-03B-7
THERMOSTAT INSPECTION .................................... 01-12-5
THERMOSTAT REMOVALVINSTALLATION .............. 01-12-4
THREE WAY CATALYTIC CONVERTER (TWC)
INSPECTION ............................................................ 01-16-19
THROTTLE POSITION SENSOR AD USTMENT
[FS] ...................................................................... 01-40A-33
THROTTLE POSITION SENSOR AD USTMENT
[KL] ...................................................................... 01-40B-34
THROTTLE POSITION SENSOR INSPECTION
[FS] ...................................................................... 01-40A-32
THROTTLE POSITION SENSOR INSPECTION
[KL] ...................................................................... 01-40B-33
TILT MOTOR (FRONT) INSPECTION .................... 09-13-7
TILT MOTOR (REAR) INSPECTION .......................... 09-13-8
TIME LAG TEST [GF4A-EL] .............................. 05-17B-15
TIME LAG TEST [LA4A-EL] .............................. 05-17A-18
TIMING BELT REMOVALVINSTALLATION [FS].. 01-10A-6
TIMING BELT REMOVALVINSTALLATION [KL] .. 01-10B-6
TNS RELAY INSPECTION .......................................... 09-18-9
TOWING ...................................................................... 00-00-21
TRANSAXLE FLUID TEMPERATURE (TFT) SENSOR
INSPECTION [GF4A-EL] .................................. 05-17B-26
TRANSAXLE FLUID TEMPERATURE (TFT) SENSOR
REMOVALVINSTALLATION [GF4A-EL] .......... 05-17B-25
TRANSAXLE FLUID TEMPERATURE SENSOR
REMOVALVINSTALLATION [LA4A-EL] .......... 05-17A-34
TRANSAXLE OIL INSPECTION ................................ 05-15-1
TRANSAXLE OIL REPLACEMENT .......................... 05-15-1
TRANSAXLE RANGE (TR) SWITCH CONNECTOR
COMPONENT [LA4A-EL] ................................ 05-02A-56
TRANSAXLE RANGE SWITCH AD USTMENT
[GF4A-EL] .......................................................... 05-17B-25
TRANSAXLE RANGE SWITCH INSPECTION
[GF4A-EL] .......................................................... 05-17B-23
TRANSAXLE RANGE SWITCH REMOVALV
INSTALLATION [GF4A-EL] .............................. 05-17B-24
TRANSAXLE RANGE SWITCH REMOVALV
INSTALLATION [LA4A-EL] .............................. 05-17A-31
TRANSMISSION/TRANSAXLE SST ...................... 05-60-1
TRANSMISSION/TRANSAXLE TECHNICAL DATA 05-50-1
TRANSMISSION/TRANSAXLE TIGHTENING
TORQUE .................................................................. 05-50-2
TRANSMITTER BATTERY INSPECTION .............. 09-14-11
TRANSMITTER DISASSEMBLY/ASSEMBLY .... 09-14-11
TRANSMITTER ID CODE CHANGE ...................... 09-14-21
TRANSVERSE MEMBER AND FRONT CROSSMEMBER
REMOVALVINSTALLATION ...................................... 02-13-7
TROUBLESHOOTING INDEX [AIR BAG
SYSTEM] .............................................................. 08-03A-1
TROUBLESHOOTING INDEX [CRUISE CONTROL
SYSTEM] .............................................................. 01-03C-1
TROUBLESHOOTING INDEX [EXTERIOR LIGHTING
SYSTEM] ................................................................ 09-03 -1
TROUBLESHOOTING INDEX [HVAC SYSTEM] .. 07-03-1
TROUBLESHOOTING INDEX
[INSTRUMENTATION/DRIVER INFO.] ............ 09-03P-1
TROUBLESHOOTING INDEX [INTERIOR LIGHTING
SYSTEM] .............................................................. 09-03K-1
TROUBLESHOOTING INDEX [POWER OUTSIDE
MIRROR] .............................................................. 09-03C-1
TROUBLESHOOTING INDEX [POWER SEAT] . 09-03D-1
TROUBLESHOOTING INDEX [POWER WINDOW
SYSTEM] .............................................................. 09-03A-1

ALPHABETICAL INDEX
TROUBLESHOOTING INDEX [REAR WINDOW
DEFROSTER] ....................................................... 09-03B-1
TROUBLESHOOTING INDEX [SEAT BELT] .... 08-03B-1
TROUBLESHOOTING INDEX [SIGNAL LIGHTING
SYSTEM] .................................................................. 09-03L-1
TROUBLESHOOTING INDEX [SUNROOF] .... 09-03H-1
TROUBLESHOOTING INDEX [THEFT-DETERRENT
(KEYLESS ENTRY SECURITY) SYSTEM] .... 09-03G-1
TROUBLESHOOTING INDEX [WIPER/WASHER
SYSTEMS] ............................................................. 09-03M-1
TRUNK COMPARTMENT COVERING
REMOVAL/INSTALLATION .................................... 09-17-14
TRUNK COMPARTMENT LIGHT SWITCH
INSPECTION ............................................................ 09-18-14
TRUNK END TRIM REMOVALVINSTALLATION .. 09-17-13
TRUNK KEY CYLINDER SWITCH
INSPECTION ............................................................ 09-14-23
TRUNK LID AD USTMENT ........................................ 09-10-3
TRUNK LID CANCEL SWITCH INSPECTION . .. 09-14-26
TRUNK LID CANCEL SWITCH REMOVAL/
INSTALLATION ........................................................ 09-14-26
TRUNK LID LOCK ACTUATOR INSPECTION ... 09-14-24
TRUNK LID LOCK AND OPENER
REMOVALVINSTALLATION .................................... 09-14-24
TRUNK LID OPENER SWITCH INSPECTION .. . 09-14-25
TRUNK LID OPENER SWITCH REMOVALV
INSTALLATION ........................................................ 09-14-25
TRUNK LID REMOVALVINSTALLATION .................. 09-10-4
TRUNK LID STRIKER AD USTMENT .................... 09-14-27
TRUNK LID STRIKER REMOVALV
INSTALLATION ........................................................ 09-14-27
TURBINE SHAFT SPEED (TSS) SENSOR CONNECTOR
COMPONENT [LA4A-EL] ................................ 05-02A-56
TURBINE SHAFT SPEED SENSOR
REMOVALVINSTALLATION [LA4A-EL] .......... 05-17A-33
u
UNDER COVER REMOVALVINSTALLATION .......... 09-17-8
UNITS ........................................................................... 00-00-12
UPPER MODULE REMOVALVINSTALLATION .... 09-20-7
V
VACUUM HOSE ROUTING DIAGRAM [FS] .... 01-13A-3
VACUUM HOSE ROUTING DIAGRAM [KL] .... 01-13B-3
VALVE CLEARANCE AD USTMENT [FS] 01-1OA-3
VALVE CLEARANCE AD USTMENT [KL] 01-1 OB-4
VALVE CLEARANCE INSPECTION [F S] 01-10A-2
VALVE CLEARANCE INSPECTION [K L] 01-1 OB-3
VANITY MIRROR ILLUMINATION INSPECTION . 09-18-13
VANITY MIRROR ILLUMINATION
REMOVALVINSTALLATION .................................... 09-18-13
VARIABLE RESONANCE INDUCTION SYSTEM
(VRIS) [K L] ............................................................. 01-13B-9
VARIABLE RESONANCE INDUCTION SYSTEM
(VRIS) CHECK VALVE (ONE-WAY)
INSPECTION [KL] ............................................. 01-13B-11
VARIABLE RESONANCE INDUCTION SYSTEM
(VRIS) SHUTTER VALVE ACTUATOR NO.1
INSPECTION [KL] ............................................ 01-13B-10
VARIABLE RESONANCE INDUCTION SYSTEM
(VRIS) SHUTTER VALVE ACTUATOR NO.2
INSPECTION [KL] ............................................ 01 13B 11
VARIABLE RESONANCE INDUCTION SYSTEM
(VRIS) SOLENOID VALVE NO.1 NO.2
INSPECTION [KL] ............................................ 01-13B-12
VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
[FS] ......................................................................... 01-13A-9
VARIABLE TUMBLE CONTROL SYSTEM (VTCS) DELAY
VALVE INSPECTION [FS] .................................. 01-13A-11
VARIABLE TUMBLE CONTROL SYSTEM (VTCS) DELAY
VALVE REMOVALVINSTALLATION [FS] .......... 01-13A-11
VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
SHUTTER VALVE ACTUATOR INSPECTION
[F S ] ...................................................................... 01-13A-12
VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
SHUTTER VALVE ACTUATOR REMOVAL/
INSTALLATION [FS] .......................................... 01-13A-12
VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
SOLENOID VALVE INSPECTION [FS] ........... 01-13A-13
VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
VACUUM CHAMBER INSPECTION [FS] .... 01-13A-10
VARIABLE TUMBLE CONTROL SYSTEM (VTCS)
VACUUM CHAMBER REMOVALVINSTALLATION
[F S ] .................................................................... 01-13A-10
VEHICLE LIFT (2 SUPPORTS) AND SAFETY STAND
(RIGID RACK) POSITION ...................................... 00-00-20
VEHICLE SPEEDOMETER SENSOR INSPECTION
[GF4A-EL] .......................................................... 05-17B-28
VEHICLE SPEEDOMETER SENSOR INSPECTION
[LA4A-EL] .......................................................... 05-17A-32
VEHICLE SPEEDOMETER SENSOR INSPECTION
[MANUAL TRANSAXLE] .......................................... 05-15-2
VEHICLE SPEEDOMETER SENSOR
REMOVAL/INSTALLATION [GF4A-EL] 05-17B-27
VEHICLE SPEEDOMETER SENSOR
REMOVAL/INSTALLATION [LA4A-EL] .......... 05-17A-32
VEHICLE SPEEDOMETER SENSOR
REMOVAL/INSTALLATION [MANUAL
TRANSAXLE] .......................................................... 05-15-3
VENTILATOR GRILLE REMOVALV
INSTALLATION .......................................................... 09-17-8
w
WARNING AND INDICATOR LIGHT BULB
REMOVAL/INSTALLATION .................................... 09-22-8
WASHER FLUID-LEVEL SENSOR INSPECTION . 09-19-6
WASHER FLUID-LEVEL SENSOR
REMOVALVINSTALLATION ...................................... 09-19-5
WATER PUMP REMOVALVINSTALLATION .............. 01-12-6
WATER TEMPERATURE SENDER UNIT
INSPECTION .......................................................... 09-22-10
WATER TEMPERATURE SENDER UNIT
INSTALLATION ...................................................... 09-22-10
WATER TEMPERATURE SENDER UNIT
REMOVAL .............................................................. 09-22-10
WHEEL (FRONT) ALIGNMENT ................................ 02-11-1
WHEEL (REAR) ALIGNMENT .................................... 02-11-2
AI-10

ALPHABETICAL INDEX
WHEEL ALIGNMENT PRE-INSPECTION .............. 02-11-1
WHEEL HUB BOLT REPLACEMENT. . .. 03-11-1,03-12-3
WHEEL HUB, HUB SPINDLE PRE-INSPECTION
(DISC BRAKE MODEL) ............................................ 03-12-3
WHEEL HUB, HUB SPINDLE PRE-INSPECTION
(DRUM BRAKE MODEL) .......................................... 03-12-1
WHEEL HUB, HUB SPINDLE REMOVAL/
INSTALLATION (DISC BRAKE MODEL) ................ 03-12-4
WHEEL HUB, HUB SPINDLE REMOVALV
INSTALLATION (DRUM BRAKE MODEL) .............. 03-12-2
WHEEL HUB, STEERING KNUCKLE
PRE-INSPECTION ..................................................... 03-11-1
WHEEL HUB, STEERING KNUCKLE
REMOVALVINSTALLATION ...................................... 03-11-2
WINDOW DEFROSTER RELAY (REAR)
INSPECTION ............................................................ 09-12-20
WINDOW DEFROSTER RELAY (REAR)
REMOVALVINSTALLATION .................................... 09-12-19
WINDOW DEFROSTER SWITCH (REAR)
INSPECTION ............................................................ 09-12-19
WINDOW DEFROSTER SWITCH (REAR)
REMOVALVINSTALLATION .................................... 09-12-18
WINDOW GLASS (REAR) INSTALLATION 09-12-13
WINDOW GLASS (REAR) REMOVAL .................... 09-12-11
WINDOW MOLDING (REAR) INSTALLATION .... 09-16-5
WINDOW MOLDING (REAR) REMOVAL .................. 09-16-5
WINDSHIELD INSTALLATION .................................. 09-12-15
WINDSHIELD MOLDING INSTALLATION ................ 09-16-4
WINDSHIELD MOLDING REMOVAL ........................ 09-16-3
WINDSHIELD REMOVAL .......................................... 09-12-14
WINDSHIELD WASHER HOSE REMOVAL/
INSTALLATION .......................................................... 09-19-8
WINDSHIELD WASHER MOTOR INSPECTION .. 09-19-5
WINDSHIELD WASHER MOTOR
REMOVAL/INSTALLATION ...................................... 09-19-5
WINDSHIELD WASHER NOZZLE AD USTMENT . 09-19-7
WINDSHIELD WASHER NOZZLE
INSTALLATION ...........................................................09-19-8
WINDSHIELD WASHER NOZZLE REMOVAL .... 09-19-8
WINDSHIELD WASHER TANK REMOVALV
INSTALLATION ...........................................................09-19-4
WINDSHIELD WIPER AND WASHER SWITCH
INSPECTION ............................................................... 09-19-7
WINDSHIELD WIPER AND WASHER SWITCH
REMOVAL/INSTALLATION ...................................... 09-19-6
WINDSHIELD WIPER ARM AND BLADE
AD USTMENT ............................................................ 09-19-1
WINDSHIELD WIPER ARM AND BLADE
REMOVALVINSTALLATION ...................................... 09-19-1
WINDSHIELD WIPER LINK REMOVALV
INSTALLATION .......................................................... 09-19-2
WINDSHIELD WIPER MOTOR INSPECTION .... 09-19-3
WINDSHIELD WIPER MOTOR REMOVALV
INSTALLATION .......................................................... 09-19-2

2001
Mazda
626
Workshop
Manual
FO EWO D
This manual contains on-vehicle service
and diagnosis for Mazda 626.
A thorough familiarization with this manual
is important for proper repair and
maintenance. It should always be kept in a
handy place for quick and easy reference.
The contents of this manual, including
drawings and specifications, are the latest
available at the time of printing. As
modifications affecting repair or
maintenance occur, relevant information
supplementary to this volume will be made
available at Mazda dealers. This manual
should be kept up-to-date.
Mazda Motor Corporation reserves the
right to alter the specifications and
contents of this manual without obligation
or advance notice.
All rights reserved. No part of this book
may be reproduced or used in any form or
by any means, electronic or
mechanical— including photocopying and
recording and the use of any kind of
information storage and retrieval
system— without permission in writing.
Mazda Motor Corporation
HI OSHIMA, JAPAN
APPLICATION:
This manual is applicable to vehicles
beginning with the Vehicle Identification
Numbers (VIN), and related materials
shown on the following page.
CONTENTS
Title Section I
GENE AL INFO MATION
ENGINE 01
SUSPENSION 02
D IVELINE/AXLE 03
B AKES 04
T ANSMISSION/T ANSAXLE 05
STEE ING 06
HEATE , VENT, A/C (HVAC) 07
EST AINTS 08
BODY & ACCESSO IES 09
ALPHABETICAL INDEX Al

GENE AL INFO MATION 00
SECTION
GENE AL INFO MATION .... 00-00
00-00 GENE AL INFO MATION
HOW TO USE THIS MANUAL .............. 00-00-2
ange of Topics ........................ 00-00-2
Service Procedure ................................ 00-00-2
Symbols .................................................. 00-00-4
Advisory Messages .............................. 00-00-4
Troubleshooting Procedure
.................. 00-00-5
Procedures for Use .............................. 00-00-6
Text Sequence ...................................... 00-00-11
U N IT S .......................................................... 00-00-12
Conversion to SI Units
(Système International d'Unités) 00-00-12
ounding O ff
.......................................... 00-00-12
Upper and Lower Limits
........................ 00-00-12
FUNDAMENTAL P OCEDU ES 00-00-13
_ Protection of the Vehicle ...................... 00-00-13
^ Preparation of Tools and Measuring
'J Equipment ............................................ 00-00-13
Special Service Tools ............................ 00-00-13
Oil Leakage Inspection ........................ 00-00-13
Disconnection of the Negative Battery
Cable .................................................... 00-00-13
emoval of Parts .................................. 00-00-14
Disassembly .......................................... 00-00-14
Inspection During emoval,
Disassembly ............................ 00-00-14
Arrangement of Parts ............................ 00-00-14
Cleaning of Parts .................................. 00-00-14
eassembly ............................................ 00-00-14
Adjustment .............................................. 00-00-15
ubber Parts and Tubing .................... 00-00-15
Hose Clamps .......................................... 00-00-15
Torque Formulas .................................... 00-00-15
Vise ......................................................... 00-00-15
Dynamometer ........................................ 00-00-16
INSTALLATION OF ADIO
SYSTEM ................................................... 00-00-16
ELECT ICAL SYSTEM ............................ 00-00-16
Electrical Parts ..................................... 00-00-16
Wiring Harness
..................................... 00-00-16
Connectors
........................................... 00-00-16
Terminals ............................................... 00-00-17
Sensors, Switches, and elays 00-00-18
Wiring Harness
..................................... 00-00-18
Fuse
....................................................... 00-00-18
Electrical Troubleshooting Tools .......... 00-00-18
JACKING POSITIONS .............................. 00-00-19
Front ....................................................... 00-00-19
ear ....................................................... 00-00-19
VEHICLE LIFT (2 SUPPO TS) AND
SAFETY STAND ( IGID ACK)
POSITION ............................................... 00-00-20
Vehicle Lift Positions ............................ 00-00-20
Safety Stand Positions .......................... 00-00-20
TOW ING ..................................................... 00-00-21
Tiedown Hooks ..................................... 00-00-21
IDENTIFICATION NUMBE
LOCATIONS ........................................... 00-00-22
Vehicle Identification Number (VIN)... 00-00-22
Chassis Number.................................... 00-00-22
Engine Identification Number .............. 00-00-22
Automatic Transaxle Number .............. 00-00-22
SAE STANDA DS ................................... 00-00-23
ABB EVIATIONS...................................... 00-00-24
P E-DELIVE Y INSPECTION ................ 00-00-26
Pre-Delivery Inspection Table .............. 00-00-26
SCHEDULED MAINTENANCE .............. 00-00-27
Scheduled Maintenance Table 00-00-27
00-00-1

GENE AL INFO MATION
HOW TO USE THIS MANUAL Y6U00000001W01
ange of Topics
• This manual contains procedures for performing
all required service operations. The procedures
are divided into the following five basic operations:
— emoval/Installation
— Disassembly/Assembly
— eplacement
— Inspection
— Adjustment
• Simple operations which can be performed easily
just by looking at the vehicle (i.e.,
removal/installation of parts, jacking, vehicle lifting,
cleaning of parts, and visual inspection) have
been omitted.
Service Procedure
inspection, adjustment
• Inspection and adjustment procedures are divided
into steps. Important points regarding the location
and contents of the procedures are explained in
detail and shown in the illustrations.
SHOWS P OCEDU E O DE
FO SE VICE
Tightening torque
39-49 N m (4.0-8.0 kgf m . 9-36 ft I(4.0-fl.Q kgf m , 9-36 ft Ibf}
SHOWS TIGHTENING
TO QUE
SPECIFICATIONS
Caution
• Connect the gauge set from under
the vehicle to prevent contact with
the drive belt and the cooling fan.
XME2010001

GENE AL INFO MATION
epair procedure
1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit
together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.
Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview
illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.
Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration
with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. efer to this information when servicing the related part.
SHOWS SE VICE ITEM(S)
2.
3.
Procedure
“ emoval/
Installation’ Portion
I F ONT UPPE UNK. F ONT UPPE LEADING LINK EMOVAUINSTALLATIQN
1. Jack up Ihe front of the vehicle and support it with safety stands.
2. emove the splash shield(s).
(See 09-11-11 SPLASH SHIELD INSTALLATION.) ___________________________
3. emove In the order Indicated In the table.
4. Install reverse order of removal. _____________________ _
“Inspection After
Installation” Portion
5 /Inspect the front wheel alignment and adjust It if necessary.
SHOWS P OCEDU E
O DE FO SE VICE
INSTALL THE PA TS BY
PE FO MING STEPS 1—3
IN EVE SE O DE
INDICATES ELEVANT
EFE ENCES THAT NEED TO BE
FOLLOWED DU ING INSTALLATION
SHOWS SPECIAL
SE VICE TOOL (SST)
FO SE VICE OPE ATION
SHOWS APPLICATION
POINTS OF G EASE,
ETC.
SHOWS TIGHTENING
TO QUE SPECIFICATIONS
SHOWS EFE AL ""
NOTES FO SE VICE
SHOWS
EXPENDABLEPA TS
1Split pin
2 Nut
3Upper lateral link ball joint
«»• 02-13-6 Upper Lateral Unk Ban oint Removal
Note
4 Cam nut, cam plate
02-13-6 Cam Nut, Cam Plate Removal Note
5Adjust cam bolt
02-13-7 Adjust Cam Bolt Installation Note
6Upper lateral link
Oust boot, clip (upper lateral link)
■r 02-13-« Dust Boot, Clip (Upper Lateral Link)
Removal Note
Split pin
Nut
Upper leading link ball joint
02-13-6 Upper Leading Unk Ball oint
Removal Note
Upper leading link
Dust boot (upper leading link)
x r 02-13-0 Dust Boot (Upper Leading Unk)
RemovaVlnstallatlon Note
SHOWS EFE AL
NOTES FO SE VICE
Upper Lateral Link Ball Joint emoval Note
• emove the ball joint using the SST*.
SHOWS SPECIAL
SE VICE TOOL (SST)
NO. UPPER LEADING LINK
UPPER IATEHAL UNK
SHOWS DETAILS
' SHOWS
TIGHTENING
TO QUE UNITS
YLUOOOWAO
00-00-3

GENE AL INFO MATION
Symbols
• There are eight symbols indicating oil, grease,
fluids, sealant, and the use of SST or equivalent.
These symbols show application points or use of
these materials during service.
Symbol Meaning Kind
X3U000WA2
Apply oil New appropriate
engine oil or gear
oil
X3U000WA3
Apply brake fluid New appropriate
brake fluid
9X3U000WA4
Apply automatic
transaxle/
transmission fluid
New appropriate
automatic
transaxle/
transmission fluid
X3U000WA5
Apply grease Appropriate
grease
X3UOOOWA6
Apply sealant Appropriate
sealant
©
X3U000WA7
Apply petroleum
jelly Appropriate
petroleum jelly
a
X3U000WA8
Replace part O-ring, gasket,
etc.
1
JOOOWA9
Use SST or
equivalent Appropriate tools
Advisory Messages
• You’ll find several Warnings, Cautions, Notes,
Specifications and Upper and Lower Limits in
this manual.
Warning
• A Warning indicates a situation in which serious
injury or death could result if the warning is
ignored.
Caution
• A Caution indicates a situation in which damage to
the vehicle or parts could result if the caution is
ignored.
Note
• A Note provides added information that will help
you to complete a particular procedure.
Specification
• The values indicate the allowable range when
performing inspections or adjustments.
Upper and lower limits
• The values indicate the upper and lower limits that
must not be exceeded when performing
inspections or adjustments.
00-00-4

GENE AL INFO MATION
Troubleshooting Procedure
Basic flow of troubleshooting
WARNING LIGHT, MIL, CRUISE SET
INDICATOR LIGHT, AIR BAG SYSTEM
WARNING LIGHT, SECURITY UGHT,
GENERATOR WARNING LIGHT
(IF EQUIPPED) YLU000WA3
DTC troubleshooting flow (on-board diagnostic)
• Diagnostic trouble codes (DTCs) are important hints for repairing malfunctions that are difficult to simulate.
Perform the specific DTC diagnostic inspection to quickly and accurately diagnose the malfunction.
• The on-board diagnostic function is used during inspection. When a DTC is shown specifying the cause of a
malfunction, continue the diagnostic inspection according to the items indicated by the on-board diagnostic
function.
Diagnostic index
• The diagnostic index lists the symptoms of specific malfunctions. Select the symptoms related or most closely
relating to the malfunction.
Quick diagnosis chart (If mentioned)
• The quick diagnosis chart lists diagnosis and inspection procedures to be performed specifically relating to the
cause of the malfunction.
Symptom troubleshooting
• Symptom troubleshooting quickly determines the location of the malfunction according to symptom type.
00-00-5

GENE AL INFO MATION
Procedures for Use
Using the basic inspection (section 05)
Perform the basic inspection procedure before symptom troubleshooting.
Perform each step in the order shown.
The reference column lists the location of the detailed procedure for each basic inspection.
Although inspections and adjustments are performed according to the reference column procedures, if the
cause of the malfunction is discovered during basic inspection, continue the procedures as indicated in the
remarks column.
o
SHOWS INSPECTION
O DE
EFE ENCE
COLUMN
SHOWS ITEM NAMES FO
DETAILED P OCEDU ES
AU rOMATIC T ANSAXLE BASIC INSPECTION
STEP INSPECTION
SHOW POINTS EQUI ING
ATTENTION BASED ON
INSPECTION ESULTS
Turn ignition switch to ON position.
Does O/D OFF indicator light (illuminate/go out)
correspond to O/D OFF switch position (on/off)?
• Turn ignition switch to ON position.
• When selector lever is moved, are selector lever
position and indicator aligned? Also, when other
ranges are selected from N or P during idling,
does vehicle creep within 1 to 2 seconds?
• Inspect the ATF color condition.
(See 0 5 -1 7 -8 Automatic Transaxle Fluid (ATF)
Condition Inspection)
■ Are ATF color and odor normal?
Perform line pressure test.
(See 05-17 -2 Line Pressure Test)
Is line pressure okay?
• Perform stall test.
• Is stall speed is okay?
Yes
No
Yes
No
Yes
No
Yes
No
Yes
ACTION
Go to next step.
Perform symptom troubleshooting No.26 M0/D OFF
indicator light does not illuminate when O/D OFF switch
is turned to on", or No.27 “O/D OFF indicator light
illuminates when O/D OFF switch is not turned to on*.
Go to next step.
Inspect selector lever.
epair or replace defective areas.
Go to next step.
epair or replace any defective parts according to
inspection result.
Flush ATX and cooler line as necessary.
Go to next step.
Adjust accelerator cable as necessary.
epair or replace any defective parts according to
inspection result.
Go to next step.
epair or replace defective parts according to
inspection result.
YLU000WA8
c
00-00-6

GENE AL INFO MATION
Using the DTC troubleshooting flow
• DTC troubleshooting flow shows diagnostic procedures, inspection methods, and proper action to take for
each DTC.
T OUBLE CONDITION
DTC P0103
DETECTION CONDITION
describes the condition
under which the DTC Is
detected. ,E
DTC P0103
POSSIBLE
CAUSE describes
possible polnt(s)
of malfunction.
DETECTION
CONDITION
POSSIBLE
CAUSE
Indicates the
Inspection step
No. to be
performed
(01 and 05
section)
MAF circuit high Input/
PCM monitors input voltage from TP sensor alter Ignition key is turned on. II Input voltage at PCM terminal 68 i:
above 8.25 V, PCM determines that TP circuit has a malfunction. 58iy
Diagnostic support note
This is a continuous monitor (CCM).
MIL illuminates if PCM detects the above malfunction condition during first drive cycle. Therefore,
PENDING CODE Is not available.
F EEZE F AME DATA is available.
DTC is stored in the PCM memory. ________________________________________________________________
MAF sensor malfunction
Connector or terminal malfunction
Open circuit in wiring between MAF sensor terminal D and PCM terminal 36
Open circuit In MAF sensor ground circuit _______________________________
Indicates the
circuit to be
Inspected (01
and 05 section)
STEP shows the
order of
troubleshooting
K lS H ln E D
HARNESS SIDE CONNECTOR
(VIEW FROM TERMINAL SIDE} HARNESS SIDE CONNECTOR
MEW FROM HARNESS SI DEI
Indicates the
connector
related to
the Inspection
INSPECTION
describee the
method to quickly
determine the
failed part(8).
- STEP INSPECTION ACTION
1VE IFY F EEZE F AME DATA HAS BEEN
ECO DED
• Has F EEZE F AME DATA been recorded?
Yes Go to next step. "
No ecord F EEZE F AME DATA on repair order, then go /
to next step.
2VE IFY ELATED EPAI INFO MATION
AVAILABILITY
• Are related Service Bulletins and/or on-line
repair information available?
Yes Perform repair or diagnosis according to available repair
Information.
If vehicle is not repaired, then qo to next step.
No Go to next step.
3VE IFY CU ENT INPUT SIGNAL STATUS IS
CONCE N INTE MITTENT O CONSTANT
- • Connect NGS tester to DLC-2.
Start engine.
• Access MAF V PID using NGS tester.
• Is MAF V PID within 0.2 - 8.3 V?
Yes Intermittent concern is existing. Go to INTE MITTENT
CONCE NS T OUBLESHOOTING procedure.
«•01-03-33 INTE MITTENT CONCE N _____ _____
T OUBLESHOOTING
No Go to next step.
4INSPECT POO CONNECTION OF MAF
SENSO CONNECTO
• Turn ignition key to OFF.
• Disconnect MAF sensor connector.
• Check for poor connection (damaged, pulled-
out terminals, corrosion etc.).
• Are there any malfunctions?
Yes epair or replace terminals, then go to Step 8.
eference
item(s) to
perform
ACTION
YLU000WA1
00-00-7